1997 MERCEDES-BENZ ML350 headlamp

Workshop equipment
WINDSHIELD WASHER - CHECKING AND CORRECTING FLUID LEVEL - AP82.35-P-8210GH
MODEL 163
Windshield washer fluid reservoir
Fig. 225: Locating Windshield Washer Fluid Reservoir

3Run engine and switch on
low beam
4Check headlamp range
control for proper
function(except USA)

The light beams from
both headlamps should
change uniformly
5Set headlamp range
control switch to position
0
6Check low beamsAdjust if necessary
(except USA)

Due to the common
reflector unit, the low
beams, high beams and
fog lamps are adjusted
simultaneously.
US version: ?
See "Owner's Manual"AP82.10-P-8260-01A
7Check high beam
adjustment AP82.10-P-8260-02A
8Check fog lamps AP82.10-P-8260-04A
WE58.40-Z-1006-19AHeadlamp adjustment testing unit

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:10 PMPage 325 © 2006 Mitchell Repair Information Company, LLC.

AR82.10-P-5103GI
Remove/install fog lamp
27.2.01

MODELS
163.113 /154 #A as of 289565,

163.113 /154 #X as of 754620,

163.128 /157 /175

P82.10-2778-06

1
Lever

2
Fog lamp

3
Electrical connector

4
Grommets


Remove/install

1
Press lever (1) to release the fog lamp (2)

Pulling hook

*140589023300

2
Disconnect fog lamp (2) from front bumper

Exercise caution when pulling at the

edges of the fog lamp.


Installation:
First notch in the fog lamp at

the edges. Ensure that the lever (1) securely

holds the fog lamp in place.

Pulling hook

*140589023300

3
Disconnect electrical connector (3) from fog

lamp

4
Pull off grommets (4)


Installation:
Ensure that the grommets

are installed loosely and without kinks.

5
Install in the reverse order

6
Check fog lamp adjustment and adjust if

necessary

e

Check and correct headlamp adjustment

AP82.10-P-8260GH

Pulling hooks
140 589 02 33 00

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AP82.10-P-8260GH
Check and correct headlamp adjustment
2.7.97

MODEL
163

a=Marking for low beams

b=Marking for high beams

c=Marking for fog lamps

P82.10-0212-02


Check

1
Drive vehicle to level surface
The vehicle level must not change when the

brakes are applied.

Vehicle must be in ready-for-the-road

condition (unladen weight, fuel tank full or

proper additional weight).

Correctly adjust tire pressure.

Load driver's seat with 75 kg or a person

(except USA)

2
Align headlamp adjustment tester to vehicle

and adjust height according to marking in lens

Follow the operating instructions for

headlamp beam setting equipment exactly

*WH58.30-Z-1002-09A


Danger!

Risk of accident
from vehicle starting off by

itself when engine running.
Risk of injury


suffered in the form of bruises or burns to the

hands when reaching in while the engine

cranks or runs
Secure vehicle to prevent it from moving off

by itself.

Wear closed and close-fitting work clothes.

Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

3
Run engine and switch on low beam

4
Check headlamp range control for proper

function
(except USA)


The light beams from both headlamps should

change uniformly

5
Set headlamp range control switch to position 0

6
Check low beams
Adjust if necessary (except USA)

AP82.10-P-8260-01A


Due to the common reflector unit, the low

beams, high beams and fog lamps are

adjusted simultaneously.

US version:
#

See "Owner's Manual"

7
Check high beam adjustment

AP82.10-P-8260-02A

8
Check fog lamps

AP82.10-P-8260-04A

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e.g.)
Order number

Copyright DaimlerChrysler AG 20.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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WH58.30-Z-1002-09A
Headlamp adjuster
Robert Bosch GmbH

Franz Oechsle Str. 4

D-73207 Plochingen,

Germany

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d by Modification services.
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GF82.15-P-2100GH
Telescopic nozzle for headlamp cleaning system, location/task/design/function
26.3.01

MODEL
163 as of 01.09.01 with CODE (600a) headlamp cleaning system

P82.15-2084-06

1
Telescopic nozzles

Telescopic nozzle for headlamp cleaning

system, location
The two telescopic nozzles are both arranged

in the front bumper, under the headlamps.

Telescopic nozzle for headlamp cleaning

system, design
The telescopic nozzle is a hydraulically

extendable telescoping section with

integrated return springs and has no electrical

connection.

Telescopic nozzle for headlamp cleaning

system, task
Cleaning of headlamp glass
Function of headlamp cleaning system

telescopic nozzles

GF82.15-P-2100-04GH

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GF82.15-P-0002-03GH
Headlamp cleaning system (HCS), location of

components

n

P82.15-2083-06

F2k5
Relay 5

M5/2
HCS pump

N10/1
Extended activity module (EAM)

S4/1
HCS [SRA] switch

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GF82.15-P-9998GHZ
Survey of system components for headlamp cleaning system (HCS),

location/task/design/function
30.3.01

MODEL
163 as of 01.9.01 with CODE (600a) headlamp cleaning system

Headlamp cleaning system (HCS), location of

components

GF82.15-P-0002-03GH

Telescopic nozzle for headlamp cleaning

system, location/task/design/function

GF82.15-P-2100GH

Table of contents, function description for

headlamp cleaning system (HCS)

GF82.15-P-0998GHZ

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GF82.15-P-2100-04GH
Function of headlamp cleaning system

telescopic nozzles

n

After the
HCS pump (M5/2)
has started to operate, pressure builds

up in the washing water line for approx. 1 second. Driven by the

water pressure, the nozzles first move telescopically into the cleaning

position. Then as a result of a further pressure rise, a valve at each

telescopic nozzle opens and an exactly metered quantity of washing

water is sprayed onto the headlamp lenses.
Swirl chambers are provided at the tips of the telescoping sections

and these ensure controlled propagation of the water jet, even when

traveling fast. After the cleaning process, the telescoping sections

are retracted back into the starting position with the aid of return

springs.

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