1997 MERCEDES-BENZ ML320 engine
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AR20.00-P-1142M
Drain, pour in coolant
8.11.99
ENGINE
612.963 in MODEL 163.113
P20.20-2083-12
1
Front noise encapsulation bottom part
2
Radiator
3
Radiator drain tap
4
Siphon hose
Draining
Danger!
Risk of injury
to
fingers being jammed or
pinched
when removing, installing or aligning
hoods, doors, trunk lid/tailgate or sliding roof.
When moving components, ensure that no
body parts or limbs are within the operating
range of moving parts.
AS00.00-Z-0011-01A
Danger!
Risk of injury
to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant
temperature is below 90 °C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-0001-01A
1
Open engine hood and raise to vertical position
Have assistant secure hood.
AR88.40-P-1000GI
2
Open cap of coolant expansion reservoir
Turn cap half a turn in the anti-clockwise
direction, release pressure, and then unscrew
cap.
3
Remove front noise encapsulation bottom
part (1)
4
Attach siphon hose (4) to drain connection of
radiator
5
Drain coolant at radiator (2) on right
To do this, turn drain tap (3) at radiator (2)
into position "1" (arrow).
Disposal of coolants.
Pay attention to legal provisions or local
wastewater regulations!
Refer to Environmental Protection Catalog
issued by MBVD/PWU for locations in
Germany.
6
Clean cooling and heating system
Clean cooling and heating system in case
of impurities. See
#
Remove oil from cooling and heating system.
AR20.00-P-1250B
Pour in
Notes on coolant
All engines
AH20.00-N-2080-01A
7
Turn drain tap (3) at radiator (2) into position
"0" (arrow)
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2069 of 4133
Danger!
Risk of accident
caused by vehicle starting
off by itself when engine is running.
Risk of
injury
caused by contusions and burns when
working in engine during starting procedure
Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.
AS00.00-Z-0005-01A
8
Pour in coolant
Warm up engine by running at moderate
revs. Top up coolant constantly at coolant
expansion reservoir. Close coolant expansion
tank once
coolant temperature is 60-70 °C.
*BF20.00-P-1001-02E
Note on coolant level
Model 124, 129, 140, 163.113, 168, 170, 202,
208, 210, 220, 463
AH20.00-P-1142-01A
9
Inspect cooling system for leaks
AR20.00-P-1010HA
Cooling system
Number
Designation
Engine
612.963
BF20.00-P-1001-02E
Cooling system
Total capacity
Liter
Y
11.0
Filling capacity of anticorrosion/
antifreeze agent down to
-37 °C
Liter
Y
5.5
Filling capacity of anticorrosion/
antifreeze up to -45 °C
Liter
Y
6.25
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01A
SheetBB00.40-P-0325-00A
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 2070 of 4133
AR20.00-P-1142HA
Draining and pouring in coolant
2.4.93
ENGINE
112 in MODELS 129, 163, 202, 208, 210, 211.061 /065 /261 /265 /080 /280 /082 /282, 220, 230.467
ENGINE
113 in MODELS 129, 163, 202, 208, 210, 211.070 /083 /283, 215, 220
ENGINE
113.962 in MODELS 463.206 /240 /241 /247 /248 /249 /254
ENGINE
112.945 in MODELS 463.209 /232 /233 /244 /245 /250
ENGINE
137 in MODELS 215, 220
ENGINE
113.982 in MODELS 463.241 /243 /246
P20.00-0215-06
Illustrated on model 202
1
Coolant expansion reservoir
2
Cooling system cap
3
Radiator drain plug
3a
Drain hose (inner diameter 12 mm)
4
Crankcase drain plug
4a
Drain hose (inner diameter 14 mm)
P20.00-2045-06
Shown on model 215 with M137
1
coolant expansion reservoir
2
Cooling system cap
3
Radiator drain plug
3a
Drain hose (inner diameter 12 mm)
Draining
Danger!
Risk of injury
to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant
temperature is below 90°C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-0001-01A
Notes on coolant
All engines
AH20.00-N-2080-01A
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1
Page 2071 of 4133
1
Open cooling system cap (2) on coolant
expansion reservoir (1)
Cap with detent:
Turn cap carefully as far as the first detent,
release pressure, and then unscrew cap.
2-stage and 1-stage cap: Rotate cap half
a revolution in a counterclockwise direction,
release overpressure, then unscrew cap.
2.1Remove engine compartment paneling
Models 129, 202, 208, 210
AR61.20-P-1105AB
Models 163.172/ 174/ 175
AR61.20-P-1105GH
Models 163.113/ 128
AR94.30-P-5400GH
Model 211
AR61.20-P-1105T
Models 215, 220
AR61.20-P-1105M
Model 230
AR61.20-P-1105R
2.2Remove underride guard
Only on model 463
3.1
Remove air guide
Only on model 163 with engine 113.942
4
Drain coolant
Model 163: For draining coolant, detach
bottom coolant line at radiator or at coolant
pump.
Collect coolant Observe regulations for
disposal of coolant.
Installation:
On model 163 replace
radiator connection of hose clamps to coolant
hose, otherwise this can cause a damage to
the bolt/thread.
Hose clamp
*BA20.20-P-1004-01A
Pouring in
5
Pour in coolant
All except engine 137
*BF20.00-P-1001-02K
Engine 137
*BF20.00-P-1001-02M
Notes on coolant level
Engines 112, 113, 137, 275, 285
AH20.00-P-1142-01V
Notes on coolant level
Model 163 with engines 111, 112, 113
AH20.00-P-1142-01GH
6
Bleed cooling system
Let engine run, put heater on full heat
output.
Except stationary heater, code 228
AR20.00-P-1142-06GA
With stationary heater code 228
7
Inspect cooling system for leaks
AR20.00-P-1010HA
Radiator, coolant hoses
Number
Designation
Engines
112.942/
970,
113.942/
965/981
BA20.20-P-1004-01A
Hose clamp
Nm
3
Designation
Engines
112.910 /920
in model 202,
112.940
in model 208
Engines
112.911/921/941
in model 210
Engines
112.922/944/972
in model 220
BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
9.5
Y
10.0
Y
10.5
Capacity of
anticorrosion/antifreeze agent
down to -37°C
Liters
Y
4.75
Y
5.0
Y
5.0
Capacity of anticorrosion/
antifreeze agent down
to -45°C
Liters
Y
5.25
Y
5.5
Y
5.5
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0325-00A
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2
Page 2072 of 4133
Cooling system
Number
Designation
Engines
112.923/943
in model 129
Engine
112.945 in
models 463.209/
232/233/244/
245/250
Engine 112.942
in models 163,
113.940/980
in models 210,
113.943/984
in model 208,
113.944
in model 202
BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
11.75
Y
11.5
Y
11.0
Capacity of
anticorrosion/antifreeze agent
down to -37°C
Liters
Y
6.0
Y
5.8
Y
5.5
Capacity of anticorrosion/
antifreeze agent down
to -45°C
Liters
Y
6.5
Y
6.4
Y
6.0
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0325-00A
Cooling system
Number
Designation
Engines
112.913/917/
949/954
in model 211
Engines
113.967/969
in model 211
Engine
113.990
BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
9.5
Y
10.75
Y
13.2
Capacity of
anticorrosion/antifreeze agent
down to -37°C
Liters
Y
4.75
Y
5.25
Y
6.6
Capacity of anticorrosion/
antifreeze agent down
to -45°C
Liters
Y
5.25
Y
6.0
Y
7.3
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0325-00A
Cooling system
Number
Designation
Engines
113.941/960
in models 215,
220
Engine
113.961
in model 129
Engine 113.962
in modeld
463.206/
240/241
/247/248 249/254
BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
11.5
Y
12.75
Y
12
Capacity of
anticorrosion/antifreeze agent
down to -37°C
Liters
Y
5.75
Y
6.25
Y6
Capacity of anticorrosion/
antifreeze agent down
to -45°C
Liters
Y
6.25
Y
7.0
Y
6,6
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0325-00A
Cooling system
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 3
Page 2073 of 4133
Number
Designation
Engine 113.991
in model 215
Engines
113.960/
986
in model 215
Engine
112.973 in
model 230.467
BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
14.5
Y
11.5
Y
10.8
Capacity of
anticorrosion/antifreeze agent
down to -37°C
Liters
Y
7.3
Y
5.75
Y
5.4
Capacity of anticorrosion/
antifreeze agent down
to -45°C
Liters
Y8Y
6.25
Y6
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0310-01A
Cooling system
Number
Designation
Engines
112.970
113.965
in model 163
ENgines
113.942/981
in model 163
Engine
113.982
in
models
463.241/243/246
BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
12.0
Y
11.5
Y
11.9
Capacity of
anticorrosion/antifreeze agent
down to -37°C
Liters
Y
6.0
Y
5.75
Y
5.95
Capacity of anticorrosion/
antifreeze agent down
to -45°C
Liters
Y
6.75
Y
6.25
Y
6.55
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0325-00A
Cooling system
Number
Designation
Engines
113.986/991
in model 220
Engines
113.948/966
in model 220
Engine
112.975
in model 220
BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
13.5
Y
11.6
Y
10.4
Capacity of
anticorrosion/antifreeze agent
down to -37°C
Liters
Y
6.8
Y
5.8
Y
5.2
Capacity of anticorrosion/
antifreeze agent down
to -45°C
Liters
Y
7.4
Y
6.4
Y
5.7
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0310-01A
Cooling system
Number
Designation
Engine
113.968
in models 209,
211;
engine 113.969
in model 211
BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
11.5
Capacity of
anticorrosion/antifreeze agent
down to -37°C
Liters
Y
5.75
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 4
Page 2074 of 4133
Capacity of anticorrosion/
antifreeze agent down
to -45°C
Liters
Y
6.25
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01A
SheetBB00.40-P-0325-00A
Cooling system
Number
Designation
Engine
137.970
BF20.00-P-1001-02M
Cooling system
Total capacity
Liters
Y
12
Capacity of anticorrosion/
antifreeze agent down
to -37°C
Liters
Y6
Capacity of anticorrosion/
antifreeze agent down
to -45°C
Liters
Y
6.6
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01A
SheetBB00.40-P-0325-00A
Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 5
Page 2075 of 4133
AR20.00-P-1142M
Drain, pour in coolant
8.11.99
ENGINE
612.963 in MODEL 163.113
P20.20-2083-12
1
Front noise encapsulation bottom part
2
Radiator
3
Radiator drain tap
4
Siphon hose
Draining
Danger!
Risk of injury
to
fingers being jammed or
pinched
when removing, installing or aligning
hoods, doors, trunk lid/tailgate or sliding roof.
When moving components, ensure that no
body parts or limbs are within the operating
range of moving parts.
AS00.00-Z-0011-01A
Danger!
Risk of injury
to skin and eyes suffering
scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant
temperature is below 90 °C. Open cap slowly
and release the pressure. Do not pour coolant
into beverage bottles.
Wear protective gloves, protective clothing
and eye protection.
AS20.00-Z-0001-01A
1
Open engine hood and raise to vertical position
Have assistant secure hood.
AR88.40-P-1000GI
2
Open cap of coolant expansion reservoir
Turn cap half a turn in the anti-clockwise
direction, release pressure, and then unscrew
cap.
3
Remove front noise encapsulation bottom
part (1)
4
Attach siphon hose (4) to drain connection of
radiator
5
Drain coolant at radiator (2) on right
To do this, turn drain tap (3) at radiator (2)
into position "1" (arrow).
Disposal of coolants.
Pay attention to legal provisions or local
wastewater regulations!
Refer to Environmental Protection Catalog
issued by MBVD/PWU for locations in
Germany.
6
Clean cooling and heating system
Clean cooling and heating system in case
of impurities. See
#
Remove oil from cooling and heating system.
AR20.00-P-1250B
Pour in
Notes on coolant
All engines
AH20.00-N-2080-01A
7
Turn drain tap (3) at radiator (2) into position
"0" (arrow)
Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1