1997 MERCEDES-BENZ ML320 automatic transmission

Cross-country vehicle, sheets 236.1 to 236.12
SPECIFIED GEAR OILS (COMMERCIAL VEHICLES) -OVERVIEW - BB00.40-P-0231-02A
Transfer case
VG150 E75W-90W •
Model
463.270/27175W-140 •
Major
assemblySAE
gradeSheet No.
236.1236.2236.3236.6236.7236.8236.81236.9236.10236.12
Mechanical
steeringATF •
Power
steeringATF •••
MB manual
transmissionATF • o
MB 4 and
5-gear stage
automatic
transmission
without
controlled
torque
converter
lockup
clutch
(WUK)
(models
722.3/4/5)
Sheet 236.8
only for
arctic
climateATF• ••o••••
MB 5-gear
stage
automatic
transmission
with
controlled
torque
converter
lockup
clutch
(GKUB)
(model
722.6)ATF ••

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:56 PMPage 510 © 2006 Mitchell Repair Information Company, LLC.

4/95/105/120/130
G TO 24-5
G V 4/65-6,
4/95-6, 4/110-6
GO
160/170/190/21075W-90 •
G 16/28/20/32/3375W/8 •
G 60, G56, G 8575W/90W • o(2.) •
G60, G56, G85
in tropical
countries40 ••
G100, G131-9,
G210,
G 211, G 240,
G260, G131,
G221, G230,
G23180W •3.) •3.) •
ZF manual
transmission80, 80 W
85 W 75
W/85 W
(Hot
zones
SAE 90,
85 W-90) ••4.) • •
ZF converter and
clutch unit 40030 •
Voith retarder10W, (30)
20 W-20
AG4 - automatic
part
- final-drive
assembly •
Sprintshift
transmission
(SSG)75W/85W •
HA
746.211/216/217
HA 746.210 to M
140 993
HA 746.213 to M
138 40680W-90 • •
HA 746.210 as of
M 140 394
HA 746.213 as o
f
M 138 407
•

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:56 PMPage 512 © 2006 Mitchell Repair Information Company, LLC.

AUTOMATIC TRANSMISSION FLUIDS (ATF, SHEET 236.6) - BB00.40-P-0236-06A
automatic
transmission
MB
automatic
transmission
W 4 B 035
6.)
ATF ••
Voith/ZF
automatic
transmissionATF• •••• •
Allison
transmission
9.)
ATF o10.) •
ZF 4 HP 20ATF •
AG4 -
automatic
part •
- final-drive
assembly
This table only serves as an overview!
• Should be used.
o Can be used.
When changing to a different oil:
Change service life factors in the maintenance system (WS) and pay attention to specified maintenance
intervals.
1. Only for: G 1/18-5, G 3/50, G 3/60 without MS synchronization
2. Use engine oils as under Sheet 235.12, SAE 30 for common oil circuits with ZF torque converter
clutch 400
3. Transmissions with oil coolers only.
4. With intarder 5.)
5. Use engine oils as under Sheet 235.27, SAE 30 for common oil circuits with ZF torque converter
clutch 400
6. Only install W 4 B 035 as of major assembly end no 00 57 33 or modified shift plate. 00 57 33 or
fit modified shift plate.
7. Only for: G 1/18-5, G 3/50, G 3/60 with MS synchronization
8. Only use in exceptional cases! If no synthetic oil in accordance with 235.4 or 235.11 available.
9. For Allison transmissions, it is absolutely essential to observe the application instructions on
Sheet 231.0 under point 3.4!
10. Sheet 236.5 only for HT700

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:56 PMPage 514 © 2006 Mitchell Repair Information Company, LLC.

Application in vehicles/major assemblies refer to ? Sheet 231.1 (passenger cars, crosscountry vehicles)
Sheet 231.2 (commercial vehicles)
Product nameCustomer, town/country
Adnoc Automatic Transmission Fluid (22665)Adnoc Distribution, Abu Dhabi/United Arab
Emirates
Agip ATF D 309ENI S.p.A. - Refining & Marketing Division, Rome,
Italy
Agip ATF II DENI S.p.A. - Refining & Marketing Division, Rome,
Italy
Aral Getriebeol ATF 22Aral Aktiengesellschaft, Hamburg, Germany
Autol Getriebeol ATF DAgip Schmiertechnik GmbH, Wurzburg, Germany
Avia Fluid ATF 86Avia Mineralol-AG, Munich, Germany
BayWA ATF 3000BayWa AG, Munich, Germany
BP Autran MBXBP p.I.c., London, England
Calpam Pamatic Fluid 289Calpam Mineralol-Gesellschaft mbH,
Aschaffenburg, Germany
Calypsol ATF-XConti Handelsgesellschaft mbH, Mannheim,
Germany
Castrol TQD (22256)Castrol Limited, GB Reading RG8 7QR, England
Divinol Fluid 666Zeller + Gmelin GmbH & Co., Eislingen, Germany
ESA ATF UniversalESA, Burgdorf, Switzerland
Finamatic II DTotal Lubrifiants, Paris la Defense Cedex, France
Frontol Universal ATF 100Oelwerke Julius Schindler GmbH, Hamburg,
Germany
Fuchs Titan ATF 3000Fuchs Petrolub AG, Mannheim, Germany
Gulf ATF D II DS.A. Espanola de Lubrificantes, Madrid, Spain
Igol ATF 420Igol France, Amiens - Cedex/France
INA ATF SuperMaziva - Zagreb d.o.o., Zagreb/Croatia
KrafftATFD-21247Krafft S.A., Andoain (Guipuzcoa), Spain
MB 236.6 automatic transmission fluid 000 989 92
03DaimlerChrysler AG, Stuttgart, Germany
Motorex ATF IIDBucher AG Langenthal, Langenthal/Switzerland
Motorex ATF SuperBucher AG Langenthal, Langenthal/Switzerland
Oest ATF T 4011Georg Oest Mineralolwerke GmbH & Co KG,
Freudenstadt/Germany
OK Universal Automatic NR.551ICPA, Dordrecht, Netherlands
oMV ATF D IIOMV Refining & Marketing GmbH, Vienna,
Austria
PanolinATFMulti21996Panolin AG, Madetswil, Switzerland
Petromin ATF II-DSaudi Arabian Lubricating Oil Co., Jeddah, Saudi
Arabia

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:56 PMPage 515 © 2006 Mitchell Repair Information Company, LLC.

AUTOMATIC TRANSMISSION FLUIDS (ATF, SHEET 236.7) - BB00.40-P-0236-07A
Application in vehicles/major assemblies refer to ? Sheet 231.1 (passenger cars, crosscountry vehicles)
Sheet 231.2 (commercial vehicles)
Rasanta ATF-DMuller Mineralole Handels-und
Beratungsgesellschaft mbH, Eschweiler/Germany
Repsol Matic ATFRepsol YPF Lubricantes y Especialidades, S.A.,
Mostoles-Madrid, Spain
Shell DonaxTAD-21666Shell International Petroleum Co., London, England
Shell DonaxTAD-21774Shell International Petroleum Co., London, England
Sonol ATF-MBSonol Israel Ltd., Netanya, Israel
Sunamatic 153Sun Oil Co. (Belgium) N.V., Aartselaar, Belgium
Texa matic 4011ChevronTexaco Technology Ghent,
Ghent/Zwijnaarde, Belgium
Total Fluide ATDTotal (Pty) Ltd., Johannesburg, South Africa
Total Fluide ATXTotal Lubrifiants, Paris la Defense Cedex, France
Valvoline ATF type DThe Valvoline Company, Lexington, KY/USA
Vat ATF Type DVATOIL Europe, Oisterwijk/Netherlands
Wintershall ATF DSRS Schmierstoff Vertrieb GmbH, Salzbergen,
Germany
Wisura ATF 300 SWisura Mineralolwerk, Bremen, Germany
Product nameCustomer, town/country
Addinol ATF D II DAddinol Lube Oil GmbH, Leuna, Germany
Caltex ATF-HDEChevron Texaco Technology Ghent/Gent,
Zwijnaarde, Belgium
Classicfluid Dexron II DChristian Luhmann GmbH & Co. KG, Hoya,
Germany
Esso ATF D2Exxon Mobil Corporation, Fairfax, Virginia, USA
Esso Automatic Transmission Fluid D (21638)Exxon Mobil Corporation, Fairfax, Virginia, USA
Hid ro ATFYPF S.A. Lubricantes & Especialidades, Buenos
Aires/Argentina
Mobil ATF 220Exxon Mobil Corporation, Fairfax, Virginia, USA
Motul Dexron ll DMotul, Aubervilliers/France
Pennasol Fluid transmission fluid, type P/CNMineralol-Raffinerie Dollbergen GmbH, Uetze-
Dollbergen, Germany
Q8Auto 14D-21883Kuwait Petroleum, Hoogvliet RT, Netherlands
Ravenol Automatic-Getriebeoel Dexron D IIRavensberger Schmierstoffvertrieb GmbH, Werther,
Germany
Shell DonaxTAD-21610Shell International Petroleum Co., London, England
Shell DonaxTAD-21631Shell International Petroleum Co., London, England
Texamatic 4291Chevron Texaco Technology Ghent/Gent,

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:56 PMPage 516 © 2006 Mitchell Repair Information Company, LLC.

AUTOMATIC TRANSMISSION FLUIDS (ATF, SHEET 236.8) - BB00.40-P-0236-08A
Application in vehicles/major assemblies refer to ? Sheet 231.1 (passenger cars, crosscountry vehicles)
Sheet 231.2 (commercial vehicles)
LIQUID GREASE (NLGI GRADES 00/000) - BB00.40-P-0264-00A
Passenger car: Door lock striker bolts and locking eyes Commercial vehicles: Only for liquid grease
central lubrication systems from Willy Vogel AG, Berlin/Germany
Zwijnaarde, Belgium
Tor ATF 289De Oliebron B.V., Zwijndrecht, Netherlands
Product nameCustomer, town/country
Addinol ATF DIIEAddinol Lube Oil GmbH, Leuna, Germany
AgipATFIIE-(25367)ENI S.p.A. - Refining & Marketing Division, Rome,
Italy
Cepsa ATF SyntheticCepsa Lubricantes, S.A., Madrid, Spain
Elfmatic G2 SynTotal Lubrifiants, Paris la Defense Cedex, France
Finamatic S 6726Total Lubrifiants, Paris la Defense Cedex, France
Fuchs Titan ATF 5000 SLFuchs Petrolub AG, Mannheim, Germany
Gulf ATF SyntS.A. Espanola de Lubrificantes, Madrid, Spain
Mobil ATF SHCExxon Mobil Corporation, Fairfax, Virginia, USA
Motorex ATF IIE SyntheticBucher AG Langenthal, Langenthal/Switzerland
OMV ATF-SOMV, Refining & Marketing GmbH, Vienna, Austria
Panolin ATF SynthPanolin AG, Madetswil, Switzerland
Q8 Auto 14 SyntheticKuwait Petroleum, Hoogvliet RT, Netherlands
Ravenol Dexron II ERavensberger Schmierstoffvertrieb GmbH, Werther,
Germany
Repsol Matic SinteticoRepsol YPF Lubricantes y Especialidades, S.A.,
Mostoles-Madrid, Spain
Shell ATF XSShell International Petroleum Co., London, England
Teboil Fluid ES-MaxOy Teboil AB, Suomen Petrooli Oy, Hamina/Finland
Texamatic-S E-25453ChevronTexaco Technology Ghent,
Ghent/Zwijnaarde, Belgium
Total fluide Syn FETotal Lubrifiants, Paris la Defense Cedex, France
Wintershall ATF Dexron S E-25243SRS SchmierstoffVertrieb GmbH, Salzbergen,
Germany
Product nameCustomer, town/country
Acinol 8300 EPAxel Christiernsson bv, Fijnaart, Netherlands
Aral Fliebfett NAral Aktiengesellschaft, Hamburg, Germany
Autol Getriebefliebfett ZSAAgip Schmiertechnik GmbH, Wurzburg, Germany

2004 Mercedes-Benz ML350
1998-2005 GENINFO Overall vehicle - 163 Chassis
me
Saturday, October 02, 2010 3:47:56 PMPage 517 © 2006 Mitchell Repair Information Company, LLC.

Fig. 158: Identifying Components Of Defroster Vent Flap Actuator Motor For Windshield
REMOVE/INSTALL FOOTWELL FLAP ACTUATOR MOTOR - AR83.30-P-2007GH

Remove/install
1Remove cover below instrument
panel (left) AR68.10-P-
1500GH
2.1Remove electronic transmission
control (ETC) control module Only on models fitted with automatic
transmission.AR27.19-P-
1719GH
3
Disconnect interior and taillamp
wiring harness connector, cockpit
(X18)from bracket(1)

4Remove screws (2)
5Move bracket (1) downwards and
put to one side
6Disconnect plug (3)
7
Remove screws (4) on defroster vent
flap actuator motor (M2/8) from
heater housing

8Remove defroster vent flap actuator
motor (M2/8) Installation:Adjust defroster vent flap
actuator motor (M2/8) to the 0 position
using STAR DIAGNOSIS.

9Install in the reverse order

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:18 PMPage 190 © 2006 Mitchell Repair Information Company, LLC.

MODELS 163.113 #A as of 289565, 163.113 #X as of 754620, 163.154 /174 #A as of 289565,
163.128/157/175
Fig. 159: Identifying Footwell Flap Actuator Motor Components

Remove/install
1Remove cover below
instrument panel (left) AR68.10-P-
1500GH
2.1 Remove electronic
transmission control
(ETC) control module
Only on models fitted with
automatic transmission.AR27.19-P-
1719GH
3
Disconnect interior and
taillamp wiring harness
connector, cockpit(X18)from
bracket(1)

4Remove screws (2)
5Move bracket (1) downwards
and put to one side
6Disconnect connector (3)
7
Remove screws (4) on defroster
vent flap actuator motor
(M2/15) from heater housing

8
M2/15 Remove footwell flap
Installation: Adjust footwell
flap actuator motor (M2/15) to the

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:18 PMPage 191 © 2006 Mitchell Repair Information Company, LLC.