1997 MERCEDES-BENZ ML320 engine

AR91.60-P-0680GH
Remove/install passenger airbag unit
27.2.01

MODEL
163.113 /128 /136 /154 /157 /172 /174 /175

P91.60-2371-12

up to 31.08.01

1
Instrument panel

2
Self-locking nuts

4
Connector

P91.60-2337-12

as of 01.09.01

2
Self-locking nuts

3
Lock

4
Connector

5
Connector


Remove/Install


Danger!

Risk of injury.
Injuries may result when

performing testing or repair work on airbag or

emergency tensioning retractor units.
Store airbag unit with deployment face up, do

not subject to temperatures above

100 °C. When working on these units,

disconnect the power supply.

AS91.00-Z-0001-01A


Instructions for performing repair, body work

and welding on vehicles with airbags and

ETR units
Models 129 as of 1.7.93, 163, 168, 170, 202

as of 1.7.93, 208, 210, 414, 638, 690.6, 901,

902, 903, 904, 905

Model 461 with engine 602.983

Model 463 up to 30.11.00

ModelS WD141, WD241, WD341, WD641,

WD741, XD141, XD241, XD341, XD441,

XD541, XD641, XD741, YD141, YD241,

YD341, YD441, YD541, YD641, YD741

AH91.00-P-0002-01B

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AR07.52-P-1465A
Remove/install intake air temperature sensor
16.2.99

ENGINE
604, 611.960 /961 /962, 612.961 /962 /963 /967, 613.961 /960, 628.960

P15.18-2021-11

Shown on Engine 613.961

1
Tie strap

2
Connector

3
Locking arm

4
Sealing ring

B17
Intake air temperature sensor


Remove/Install

1
Cut through cable strap (1) at locking arm (3)


Installation:
Replace tie strap.

2
Unplug plug (2) at intake air temperature

sensor (B17)

The connector secures simultaneously the

snap-in brackets of the intake air temperature

sensor (B17).

3
Unlatch intake air temperature sensor (B17)

at the mount

Press together snap-in brackets (arrows)

and detach intake air temperature sensor

(B17).


Do not unlatch or latch intake air

temperature sensor (B17) with put on plug,

otherwise the snap-in brackets will be over-

tensioned and therefore damaged.

Replace intake air temperature sensor (B17)

with defective snap-in brackets.

4
Replace seal ring (4)

5
Install in the reverse order

6
Read diagnostic trouble code memory and

erase
Stored faults possibly caused by previous

simulation or by cables disconnected in the

process of installation or testing must be

processed and erased in the DTC memories

once all work is completed.

a

Connect Hand-Held Tester (HHT) and read

out DTC memory
Engine 611 up to 6.99

See
#

AD00.00-P-2000-03A

Diagnosis Manual Diesel Engine Volume 1.2

Engine 611 as of 7.99, 611.962, 612, 613, 628

See
#

STAR DIAGNOSIS

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Fig. 59: Identifying Paneling In Footwell
REMOVING AND INSTALLING PANELING ON A-PILLAR - AR68.30-P-4050GH
MODELS 163.113 /128 /136 /154 /157 /172 /174 /175
Vehicle illustrated up to 31.8.98

Remove/install
1Remove front door sill molding cover (1)
2Unscrew screws from door sill molding on rocker panel Only two front screws.
3Pull off door seal (2) in the area of driver's side paneling (3) or
front passenger's side paneling (4)
4Unscrew screw (5) for engine hood release lever (6) on A-pillar Driver's side only.
5Unhook engine hood cable and remove engine hood release
lever (6) Driver's side only.
6.1Rotate locks (7) on the cover of the fuse and relay box (8) 1/4
revolution counterclockwise into the vertical position As of 09.99. Passenger
side only.
7.1Pull back cover of fuse and relay box (8) (arrow) and remove As of 09.99. Passenger
side only.
8.1Unscrew nut (9) As of 09.99. Passenger
side only.
9Unclip driver's side paneling (3) and front passenger's side
paneling (4) and remove Lift door sill molding
slightly to allow removal.
10Install in the reverse order

2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Interior Equipment - 163 Chassis
me
Saturday, October 02, 2010 3:35:22 PMPage 58 © 2006 Mitchell Repair Information Company, LLC.

AF07.07-P-2700A
Oil consumption too high
28.1.03

ENGINE
112, 113 in MODEL 163.1## ## up to 357786

ENGINE
112 in MODEL 202.02

ENGINE
112 in MODEL 202.08

ENGINE
112 in MODEL 210.06

ENGINE
113 in MODEL 210.07

ENGINE
112 in MODEL 210.663

ENGINE
112 in MODEL 210.26# ## up to 276396

ENGINE
113 in MODEL 210.27# ## up to 276396

ENGINE
112, 113 in MODEL 210.08# ## up to 084039

ENGINE
112, 113 in MODEL 210.28# ## up to 084039

Operation no. of operation texts or standard texts and flat rates

Category

Op. no.
Operation text

Time
Acc. no.
Code

P
023813
Remove/install/replace gasket between intake pipe and throttle

valve
006 WU/0.5 h
------

Damage code
Cause
Remedy

14 034 04
Gasket (B) between intake pipe (A) and

throttle valve defective.

High oil consumption of more than 0.8

liters per 1000 km.

In order to avoid erroneous removal the

following documents
must
be processed

before starting the work:

#

High oil consumption

AF18.00-P-8044D

Measure oil consumption

AR18.00-P-0025AV

1
Remove,/install/replace gasket (B)

between intake pipe (A) and throttle

valve.

AR07.07-P-1454A

Use new gasket according to parts

ordering notes Old gasket with part number

112 141 01 80 should no longer be used.

P07.07-2038-01

A
Intake pipe

B
Gasket

Parts ordering notes
Part no.

Designation
Quantity

A 112 141 18 80
Gasket
1

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AP18.00-P-0101-06GH
Replacing oil filter element, draining oil filter


Oil filter

Number

Designation
Engines

112.910/911/
912/913/914/
915/916/917/
920/921/922/
923/940/941/
942/943/944/
945/946/947/
949/951/953/
954/955/960/
961/970/972/

973/975
Engines

113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/

984/986
Engines

113.990/

991/993

BA18.20-P-1001-01D
Screw cap on oil filter
Nm
252525

103 589 02 09 00

Socket wrench bit

1
Unscrew screw cap (2) using the
socket wrench bit and remove together with the oil

filter element (4).

2
Release oil filter element (4) by shortly turning up the middle rod from the screw cap (2).

Use a suitable container for this operation.

3
Replace seal (3).

4
Insert new oil filter element (4) into oil filter housing (5).

5
Screw on screw cap (2) using the

socket wrench bit
.

P18.00-0308-01

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AP18.00-P-0101-06EG
Replace oil filter element, drain oil filter

Crankcase ventilation, cylinder head cover

Number

Designation
Engine

611.960/

961/962
Engine

612.961/

962/967
Engine

612.963
Engine

612.965/

966
Engine

613.960/

961

BA01.20-P-1002-01A
Screw of trim panel of cylinder head cover

to cylinder head cover
Nm
1010101010

BA01.20-P-1003-01A
Screw attaching cover panel to charge air

distribution pipe
Nm
1010101010

Crankcase ventilation, cylinder head cover

Number

Designation
Engine

646.951/961,

647
Engine

646.962/963
Engine

648

BA01.20-P-1002-01G
Bolt, trim panel of cylinder

head cover to cylinder head
Nm
999

BA01.20-P-1003-01G
Bolt, cover to charge air

distribution pipe.
Nm
999

Designation
Engine

611.960/

961/962
Engine

612.961/962/

963/990,

613.960/961
Engine

612.965/

966
Engine

646.951/961/
962/963/982/
983/984,
647, 648

BA18.20-P-1002-01G
Screw cap at oil filter
Nm
25252525

Socket wrench bit

103 589 02 09 00

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P18.20-2022-01

1
Engine 611.961 as of 07.99, 611.962, 612, 613, 646, 647, 648:

Remove trim panel of cylinder head cover and trim panel of charge air distribution pipe.

2
Model 203, 211:

Remove fastening clamp (arrow) of fuel line.

3
Remove screw cap (1) with wrench socket

and take off together with oil filter element
(3).

4
Replace seal (2).

5
Insert new oil filter element (3) into oil filter housing.

6
Fasten the screw cap (1) with bolts using a socket wrench bit

.
7
Model 203, 211:

Install the fastening clamp (arrow) of the fuel line.

8
Engine 611.961 as of 07.99, 611.962, 612, 613, 646, 647, 648:

Install the cylinder head cover trim panel and the charge air distribution pipe trim panel

.

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AF01.40-P-4000AU
Oil leak out of drain opening on left side of engine (cylinder 6)
21.1.98

ENGINE
112 in MODEL 129, 163, 170, 202, 203, 208, 210, 220

ENGINE
113 in MODEL 129, 163, 202, 208, 210, 215, 220

ENGINE
112 in MODEL 463

ENGINE
113 in MODEL 463

Modification notes

23.3.99

Supersedes STIP no. 01.40-004 dated 15.1.98
Validity and cause modified

Damage code
Cause
Remedy

Threaded connection of oil duct in

front of crankcase V is installed without or

with a damaged sealing ring.

Consequently, engine oil in V of crankcase

below intake module. Engine oil flows out of

drain opening on left side of engine behind

cylinder 6 and 8 resp.

1
Remove intake module

2
Replace sealing ring

Parts ordering notes

Part no.

Designation
Quantity

023 997 70 48
Sealing ring
1

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