1997 MERCEDES-BENZ ML320 engine

Cylinder head/cyl inder head bolts
flatness of contact
surface in
longitudinal
direction
permissible
difference of
flatness of contact
surface in
transverse
directionmm-0.05
Peak-to-valley
heightµM-10
BE01.30-P-
1004-04BCylinder head
when newReference
dimension "H1"mm--
Reference
dimension "H2"mm--
BE01.30-P-
1005-04BCylinder head
after necessary
stock removalReference
dimension "H1"mm--
Reference
dimension "H2"mm--
NumberDesignationEngine 272Engine 273
BE01.30-P-1001-
04BCylinder head
boltThread diameterM1111
Length (L) when
newmm170170
Length (L)mm172172
See picture--
BE01.30-P-1002-
04BCylinder headOverall height "H"
mmmm--
Heightmm--
See picture--
BE01.30-P-1003-
04BCylinder headpermissible
difference of
flatness of contact
surface in
longitudinal
directionmm--
permissible
difference of
flatness of contact
surface in
transverse
directionmm--

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 145 © 2006 Mitchell Repair Information Company, LLC.

Cylinder head/cyl inder head bolts
CHECK VALUES FOR CYLINDER BORE - BE01.40-P-1000-01F
ENGINES 112, 113, 155
Check values for cylinder bore
Peak-to-valley
heightµM--
BE01.30-P-1004-
04BCylinder head
when newReference
dimension "H1"mm--
Reference
dimension "H2"mm--
BE01.30-P-1005-
04BCylinder head
after necessary
stock removalReference
dimension "H1"mm--
Reference
dimension "H2"mm--
NumberDesignationEngines 275, 285
BE01.30-P-1001-
04BCylinder head boltThread diameterM10
Length (L) when newmm132/1685
Length (L)mm< or = 133.5/170
See picture-
BE01.30-P-1002-
04BCylinder headOverall height "H"
mmmm-
Heightmm-
See picture-
BE01.30-P-1003-
04BCylinder headpermissible difference
of flatness of contact
surface in
longitudinal directionmm0.03
permissible difference
of flatness of contact
surface in transverse
directionmm0.03
Peak-to-valley heightµM10
BE01.30-P-1004-
04BCylinder head when
newReference dimension
"H1"mm-
Reference dimension
"H2"mm-
BE01.30-P-1005-
04BCylinder head after
necessary stock
removalReference dimension
"H1"mm110.87... 110.95
Reference dimension
"H2"mm-

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 146 © 2006 Mitchell Repair Information Company, LLC.

NumberDesignation
Engines
112.910/911
Engine 112.912
BE01.40-P-
1001-01FCylinder dia.Standard
Marking Xmm83.200...83.21583.200...83.215
Auxiliary stage
Marking mm83.250...83.26583.250...83.265
Repair sizemm83.450 to 83.46583.450 to 83.465
BE01.40-P-
1002-01FCylinder
diameter setting
for repair size
(+0.25)Pre-honingmm83.20083.200
Precision honingmm83.38083.380
Polishingmm83.43083.430
BE01.40-P-
1003-01FCylinder dia.
according to
machining phasePre-honingmm83.38083.380
Precision honingmm83.43083.430
Polishingmm83.450 to 83.46583.450 to 83.465
BE01.40-P-
1004-01FCylinder lengthmm129.5129.5
BE01.40-P-
1005-01FUndercutmm1212
BE01.40-P-
1006-01FStroke setting with 70 mm stone
length on 70th stroke scale of
machinemm130130
BE01.40-P-
1007-01FStone overrun at top and bottommm9.59.5
BE01.40-P-
1008-01FEngine speedPre-honingrpm125125
Precision honingrpm125125
Polishingrpm125125
Lappingrpm230230
BE01.40-P-
1009-01FFeedPre-honing44
Precision honing33
Polishing22
Lapping11.
BE01.40-P-
1010-01FStrokePre-honingrpm5757
Precision honingrpm5757
Polishingrpm5757
Lappingrpm8080
BE01.40-P-
1011-01FDisplayPre-honing%20 to 3020 to 30
Precision honing%20 to 3020 to 30
Polishing%20 to 3020 to 30
Lapping%20 to 3020 to 30
BE01.40-P-
1012-01FStroke setting with 70 mm felt
length on 70th stroke scale of
machinemm115115

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 147 © 2006 Mitchell Repair Information Company, LLC.

Check values for cylinder bore
BE01.40-P-
1013-01FFelt insert overrun at top and
bottommm2 to 42 to 4
BE01.40-P-
1014-01FOperating time of honing machineS4040
NumberDesignation
Engines
112.913/920/921/922/
923/940/941/942/943/
944/945/949
113.940/941/942/943/
945
Engine
112.946/947/
948/960
BE01.40-P-
1001-01FCylinder dia.Standard
Marking Xmm89.900...89.91589.900...89.915
Auxiliary stage
Marking mm89.950 to 89.96589.950 to
89.965
Repair sizemm90.150...90.16590.150...90.165
BE01.40-P-
1002-01FCylinder dia.,
setting for
repair size
(+0.25)Pre-honingmm89.90089.900
Precision
honingmm90.08090.080
Polishingmm90.13090.130
BE01.40-P-
1003-01FCylinder dia.
according to
machining
phasePre-honingmm90.08090.080
Precision
honingmm90.13090.130
Polishingmm90.150...90.16590.150...90.165
BE01.40-P-
1004-01FCylinder lengthmm129.5129.5
BE01.40-P-
1005-01FUndercutmm1212
BE01.40-P-
1006-01FStroke setting with 70 mm stone
length on 70th stroke scale of
machinemm130130
BE01.40-P-
1007-01FStone overrun at top and bottommm9.59.5
BE01.40-P-
1008-01FEngine speedPre-honingrpm125125
Precision
honingrpm125125
Polishingrpm125125
Lappingrpm230230
BE01.40-P-
1009-01FFeedPre-honing44
Precision honing33
Polishing22
Lapping11

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 148 © 2006 Mitchell Repair Information Company, LLC.

Check values for cylinder bore
BE01.40-P-
1010-01FStrokePre-honingrpm5757
Precision
honingrpm5757
Polishingrpm5757
Lappingrpm8080
BE01.40-P-
1011-01FDisplayPre-honing%20 to 3020 to 30
Precision
honing%20 to 3020 to 30
Polishing%20 to 3020 to 30
Lapping%20 to 3020 to 30
BE01.40-P-
1012-01FStroke setting with 70 mm felt
length on 70th stroke scale of
machinemm115115
BE01.40-P-
1013-01FFelt insert overrun at top and
bottommm2 to 42 to 4
BE01.40-P-
1014-01FOperating time of honing
machineS4040
NumberDesignation
Engine
112.951/961
Engine 112.970
BE01.40-P-
1001-01FCylinder dia.Standard
Marking Xmm89.900...89.91597.000 to 97.015
Auxiliary stage
Marking mm89.950 to 89.96597.050 to 97.065
Repair sizemm90.150...90.16597.250 to 90.165
BE01.40-P-
1002-01FCylinder dia.,
setting for repair
size (+0.25)Pre-honingmm-97.000
Precision honingmm-97.180
Polishingmm-97.230
BE01.40-P-
1003-01FCylinder dia.
according to
machining phasePre-honingmm-97.180
Precision honingmm-97.230
Polishingmm-97.250 to 97.265
BE01.40-P-
1004-01FCylinder lengthmm-130.90 to 131.00
BE01.40-P-
1005-01FUndercutmm-0.6...1.0
BE01.40-P-
1006-01FStroke setting with 70 mm stone
length on 70th stroke scale of
machinemm-132
BE01.40-P-
1007-01FStone overrun at top and bottommm-9.5
BE01.40-P-
1008-01FEngine speedPre-honingrpm-125
Precision honingrpm-125

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 149 © 2006 Mitchell Repair Information Company, LLC.

Check values for cylinder bore
Polishingrpm-125
Lappingrpm-230
BE01.40-P-
1009-01FFeedPre-honing-4
Precision honing-3
Polishing-2
Lapping-1
BE01.40-P-
1010-01FStrokePre-honingrpm-57
Precision honingrpm-57
Polishingrpm-57
Lappingrpm-80
BE01.40-P-
1011-01FDisplayPre-honing%-20 to 30
Precision honing%-20 to 30
Polishing%-20 to 30
Lapping%-20 to 30
BE01.40-P-
1012-01FStroke setting with 70 mm felt
length on 70th stroke scale of
machinemm-115
BE01.40-P-
1013-01FFelt insert overrun at top and
bottommm-2 to 4
BE01.40-P-
1014-01FOperating time of honing machineS-70
NumberDesignationEngine 112.976
BE01.40-P-1001-
01FCylinder dia.Standard Marking Xmm97.000 to 97.015
Auxiliary stage
Marking mm97.050 to 97.065
Repair sizemm97.250 to 97.265
BE01.40-P-1002-
01FCylinder dia.,
setting for repair
size (+0.25)Pre-honingmm-
Precision honingmm-
Polishingmm-
BE01.40-P-1003-
01FCylinder dia.
according to
machining phasePre-honingmm-
Precision honingmm-
Polishingmm-
BE01.40-P-1004-
01FCylinder lengthmm-
BE01.40-P-1005-
01FUndercutmm-
BE01.40-P-1006-
01FStroke setting with 70 mm stone length
on 70th stroke s cale of machinemm-
BE01.40-P-1007-
01FStone overrun at top and bottommm-

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 150 © 2006 Mitchell Repair Information Company, LLC.

Check values for cylinder bore
BE01.40-P-1008-
01FEngine speedPre-honingrpm-
Precision honingrpm-
Polishingrpm-
Lappingrpm-
BE01.40-P-1009-
01FFeedPre-honing-
Precision honing-
Polishing-
Lapping-
BE01.40-P-1010-
01FStrokePre-honingrpm-
Precision honingrpm-
Polishingrpm-
Lappingrpm-
BE01.40-P-1011-
01FDisplayPre-honing%-
Precision honing%-
Polishing%-
Lapping%-
BE01.40-P-1012-
01FStroke setting with 70 mm felt length on
70th stroke scale of machinemm-
BE01.40-P-1013-
01FFelt insert overrun at top and bottommm-
BE01.40-P-1014-
01FOperating time of honing machineS-
NumberDesignation
Engines
113.960/961/
962/963/964/
965/967/968/
971/980/981/
982/984/987/
988/989/990/
991/992/993/
995
Engine 155
BE01.40-P-
1001-01FCylinder dia.Standard
Marking Xmm97.000 to 97.015-
Auxiliary stage
Marking mm97.050 to 97.065-
Repair sizemm97.250 to 97.265-
BE01.40-P-
1002-01FCylinder dia.,
setting for repair
size (+0.25)Pre-honingmm97.000-
Precision honingmm97.180-
Polishingmm97.230-
BE01.40-P-
1003-01FCylinder dia.
according to Pre-honingmm97.180-
Precision honingmm97.230-

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 151 © 2006 Mitchell Repair Information Company, LLC.

MAINTENANCE
CLEANING AND PRESERVING ENGINE AN D ENGINE COMPARTMENT - AP01.00-P-1000ZZ
ENGINE all
machining phasePolishingmm97.250 to 97.265-
BE01.40-P-
1004-01FCylinder lengthmm129.5-
BE01.40-P-
1005-01FUndercutmm12-
BE01.40-P-
1006-01FStroke setting with 70 mm stone
length on 70th stroke scale of
machinemm130-
BE01.40-P-
1007-01FStone overrun at top and bottommm9.5-
BE01.40-P-
1008-01FEngine speedPre-honingrpm125-
Precision honingrpm125-
Polishingrpm125-
Lappingrpm230-
BE01.40-P-
1009-01FFeedPre-honing4-
Precision honing3-
Polishing2-
Lapping1-
BE01.40-P-
1010-01FStrokePre-honingrpm57-
Precision honingrpm57-
Polishingrpm57-
Lappingrpm80-
BE01.40-P-
1011-01FDisplayPre-honing%20 to 30-
Precision honing%20 to 30-
Polishing%20 to 30-
Lapping%20 to 30-
BE01.40-P-
1012-01FStroke setting with 70 mm felt
length on 70th stroke scale of
machinemm115-
BE01.40-P-
1013-01FFelt insert overrun at top and
bottommm2 to 4-
BE01.40-P-
1014-01FOperating time of honing machineS70-
1The engine and engine compartment must be
preserved after every cleaning.Applies for vehicles up to 12/89 and in the
period 6/93-7/94
The form and materials for masking are to

2001 Mercedes-Benz ML320
1998-2005 ENGINE Complete engine - 163 Chassis
me
Saturday, October 02, 2010 3:17:58 PMPage 152 © 2006 Mitchell Repair Information Company, LLC.