1996 TOYOTA TERCEL Headlight

MA002-30
MA-2
- MAINTENANCEINSIDE VEHICLE
40 Author
: Date
:
1996 TERCEL (RM440U)
INSIDE VEHICLE
GENERAL MAINTENANCE
The owners are responsible for these maintenance and inspection items.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES

Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.

Every service item in the periodic maintenance schedule must be performed.

Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).

Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.

Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified freeplay. Be alert for changes in steering condition, such as hard steering,
excessive freeplay or strange noises.
11. SEATS
(a) Check that all front seat controls such as seat adjusters, seatback reliner, etc. operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the locks hold securely in any latched position.
(d) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latched position.
(e) For fold-down rear seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.

R05894 AB0117
H00001
Airbag Sensor
Assembly LOCK
Spiral
Cable D SquibP Squib
R14285 AB0119H00021
ON
Airbag Sensor Assembly
ACC
IG2
(+) (-)
DI-178
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
1996 TERCEL (RM440U)
INSPECTION PROCEDURE
1 Preparation.
PREPARATION:
(a) Disconnect negative (-) terminal cable from the battery,
and wait at least 90 seconds.
(b) Remove steering wheel pad (See page SR-13).
(c) Disconnect connector of front passenger airbag assem-
bly (See page RS-21).
(d) Disconnect connector of airbag sensor assembly
(See page RS-33).
CAUTION:
Store the steering wheel pad with the front surface facing
upward.
2 Check source voltage.
PREPARATION:
(a) Connect negative (-) terminal cable to battery.
(b) Turn ignition switch ON.
CHECK:
Measure voltage at IG2 or ACC on sensor and operate electric
system. (defogger, wiper, headlight, heater blower, etc.)
OK:
Voltage: 10 - 14 V
NG Check the harness between battery and airbag
sensor assembly, check the battery and charg-
ing system.
OK

H00003
ON
- DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI-179
1996 TERCEL (RM440U)
3 Does SRS warning light turn off?
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Connect steering wheel pad connector.
(c) Connect front passenger airbag assembly connector.
(d) Connect airbag sensor assembly connector.
(e) Turn ignition switch ON.
CHECK:
Operate electric system checked in defogger, wiper, headlight,
heater blower, etc. and check that SRS warning light goes off.
NO Check for DTCs. If a DTC is output, perform trou-
bleshooting for the DTC. If a normal code is out-
put, replace airbag sensor assembly.
YES
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.

DI4MZ-01
THEFT DETERRENT SYSTEM Check Sheet
Inspector 's name:
Customer 's Name
Date of VehicleRegistration No.
Registration Year
Frame No.
Odometer Reading / /km
Mile
Weather Conditions
When Problem
Occurred Frequency Problem OccursWeather
Outdoor temperature
/ /

Constant
Sometimes ( Times per day, month)

Once only Brought in

Theft deterrent system cannot be set.

Indicator light does not flash when the theft deterrent system is set.
(It stays on or does not light at all.)

Theft deterrent system
does not operate.
When unlocked using the
door lock knob.

When the engine hood is
opened.

System cannot be
canceled once set.
When door is unlocked using key or wireless door lock control system.

When the key is inserted in the ignition key cylinder and turned to ACC or ON
position.
(However, only when the system has never operated)

When the luggage compartment door is opened with the key.

System cannot be
canceled during warning
operation.
When door is unlocked using key or wireless door lock control system.

When the key is inserted in the ignition key cylinder and turned to ACC or ON
position.

Warning operation starts when the system is set and the door or luggage compartment door is opened with
the key.

Others.
Date Problem First Occurred

Fine
Cloudy
Rainy
Snowy

Various/Others

Hot
Warm
Cool

Cold (Approx. 5F ( 5C))
Problem Symptom
Malfunction

Horns only

Theft deterrent horn only

Headlights only

Taillights only

Starter cut only

Door lock operation only
DI-216
- DIAGNOSTICSTHEFT DETERRENT SYSTEM
1996 TERCEL (RM440U)
CUSTOMER PROBLEM ANALYSIS CHECK

DI4N0-02
- DIAGNOSTICSTHEFT DETERRENT SYSTEM
DI-217
1996 TERCEL (RM440U)
PRE-CHECK
1. SETTING OF THE THEFT DETERRENT SYSTEM
Setting Conditions
(a) Close all the doors.
(b) Close the engine hood and luggage compartment door.
(c) Remove the ignition key from the ignition key cylinder.
Setting Operation
When any of the following operations (a), (b) or (c) is performed, the theft deterrent indicator light will light
up as described.
(1) Lock the left or right front door using the key
(All doors are locked by key-interlinked lock operation).
(2) Lock all the doors using the wireless door lock control system.
(3) With the rear doors locked and with one of the front doors locked, lock the other front door without
using the key (keyless door lock).
Elapsed time after operationIndicator light
Within about 30 secondsLight up
After about 30 secondsBlinks *1
*1: 1 sec. or, 1 sec. off
HINT:
When the theft deterrent system is set, doors cannot be locked or unlocked with the door lock control switch
and the luggage compartment door cannot be unlocked with the luggage compartment door opener switch.
2. CANCELING OF THE THEFT DETERRENT SYSTEM IN THE SET CONDITION
Check if the theft deterrent indicator light is blinking.
Canceling Operation
When any of the following operations (a), (b), (c) or (d) is performed, the theft deterrent system is canceled
and indicator light will go off.
Condition
(1) Unlock the left or right front door using the key.
(2) Unlock all the doors using the wireless door lock control system.
(3) Insert the ignition key in the ignition key cylinder and turn it to the ACC or ON position
(This is operative only when the theft deterrent system has never operated).
(4) Unlock the luggage compartment door with the key. *1
*1: The theft deterrent system is temporarily canceled only while the luggage compartment door is open.
Approximately 2 seconds after the luggage compartment door is closed, the theft deterrent system is reset.
3. CHECK OF THE THEFT DETERRENT SYSTEM OPERATION
Check if the theft deterrent indicator light is blinking.
When any of the following operations (a) or (b) is performed, the system sounds the horns and theft deterrent
horn and flashes the headlights and taillights for about one minute to alert. At the same time, the system
disconnects the starter motor circuit and locks all doors (if all doors are not locked, the system repeats door
locking operation every 2 seconds during the one minute alert time).
(1) Open the engine hood using the engine hood opener lever.
(2) Unlock any of the front or rear doors without key operation.

DI4N1-01
N12446N12538I10188
Engine Hood Courtesy Switch
Engine Room R/B
Starter Relay
Horn Relay
Headlight Control Relay
HAZ-HORN Fuse
HEAD LH Fuse
HEAD RH Fuse
Theft Deterrent Horn HORN
Door Lock Control Relay or
Theft Deterrent ECU
Combination Meter
Theft Deterrent Indicator
Ignition Switch
Light Control Switch Clutch Start Switch
I/P J/B
Taillight COntrol Relay
TAIL Fuse
CIG & RAD Fuse
- DIAGNOSTICSTHEFT DETERRENT SYSTEM
DI-219
1996 TERCEL (RM440U)
PARTS LOCATION

DI4N3-01
Details of Problem
The theft deterrent system cannot be set
Inspecting Circuit*1See page
DI-224 1. Indicator light circuit
4. Door courtesy switch circuit
5. Door unlock detection switch circuit
6. Engine hood courtesy switch circuit
The indicator light does not blink when system is setIndicator light circuit
When the
system is
set
When the rear door is unlocked
When the luggage compartment door is opened
by a method other than the key2. Luggage compartment door key
lock and unlock switch circuit
3. Luggage compartment door
courtesy switch circuit
When the engine hood is opened
The system
does not
operateDoor unlock detection switch circuit
Luggage compartment door
courtesy switch circuit
Engine hood courtesy switch circuit
While the system is
in warning operation
Horns do not sound
Theft deterrent horn does not sound
Headlights do not flash
Taillights do not flash
The starter cut is not cut off
The rear door lock is not locked in unlock conditionHorn relay circuit
Theft deterrent horn circuit
Headlight control relay circuit
Taillight control relay circuit
Starter relay circuit
Door unlock detection switch circuit
It is not canceled when the ignition key is turned to
ACC or ON position
It still operates when the luggage compartment door is
opened with the key When the
system is
setIgnition switch circuit
Luggage compartment door key
lock and unlock switch circuit
System is still set even when a rear door is open Door courtesy switch circuit
Even when the
system is not
setHorns sound
Theft deterrent horn sounds
Headlights stay on
Taillights stay onHorn relay circuit
Theft deterrent horn circuit
Headlight control relay circuit
Taillight control relay circuit
DI-241
DI-239
DI-244
DI-213
DI-246
DI-224
DI-213
DI-239
DI-246
DI-231
DI-228
DI-233
DI-235
DI-226
DI-213
DI-237
DI-241
DI-244
DI-231
DI-228
DI-233
DI-235
*1: If numbers are given to the circuit, proceed with troubleshooting in the order indicated by those numbers.
- DIAGNOSTICSTHEFT DETERRENT SYSTEM
DI-223
1996 TERCEL (RM440U)
PROBLEM SYMPTOMS TABLE
Proceed to the reference page shown in the matrix chart below for each malfunction symptom and trouble-
shoot for each circuit.
HINT:
Troubleshooting of the theft deterrent system is based on the premise that the door lock control system is
operating normally. Accordingly, before troubleshooting the theft deterrent system, first make certain that
the door lock control system is operating normally.

N20821
BatteryHeadlight
LHHeadlight
RH MAIN FL B 1
EA2
R
R-L2
2HEAD LH
HEAD RH2 B-R Engine Room Relay Block
Headlight Control Relay
2
2R-L
IC1
16
Light Control
Switch
(Combination
Switch)
13R-L R-L10
T4 Theft Deterrent ECU
HEAD
C12
- DIAGNOSTICSTHEFT DETERRENT SYSTEM
DI-233
1996 TERCEL (RM440U)
Headlight Control Relay Circuit
CIRCUIT DESCRIPTION
When the theft deterrent system is activated, it causes the Tr in the ECU for switch on and off at approximate-
ly 0.4 sec. cycles. This switches the headlight control relay on and off, thus flashing the headlights (See the
wiring diagram below).
In this condition, if any of the following operations is done, the Tr in the ECU goes off and the headlight control
relay switches off, thus stopping the headlights flashing:
(1) Unlock the front LH or RH door with key.
(2) Turn the ignition switch to ACC or ON position.
(3) Unlock the doors with the wireless door lock control system.
(4) Wait for approximately 60 seconds.
WIRING DIAGRAM
DI4N8-02