1996 TOYOTA TERCEL belt

BO342-01
Z16117
: 4 Clips
Z16118
: 2 Clips
: 5 Clips
N12584
N12581
N12585
- BODYQUARTER WINDOW GLASS
BO-39
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE REAR SEAT CUSHION
2. REMOVE REAR SEATBACK
3. REMOVE FRONT SEAT OUTER BELT
4. REMOVE PACKAGE TRAY TRIM SIDE COVER
5. REMOVE REAR SEAT OUTER BELT
6. REMOVE QUARTER TRIM BOARD
7. REMOVE FRONT DOOR SCUFF PLATE
8. REMOVE ROOF SIDE INNER GARNISH
9. REMOVE QUARTER WINDOW GLASS
(a) Push piano wire through between body and glass from
the interior.
(b) Tie both wire ends to wooden blocks or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(c) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas as shown in the illustration, leaving the
adhesive where the pins are.
(d) Using piano wire, as shown in the illustration, cut off the
rest of the adhesive.
(e) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

N12283
a - a b - bab
H ab
H
- BODYQUARTER WINDOW GLASS
BO-41
1996 TERCEL (RM440U)
6. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle. Fill the cartridge with
adhesive.
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive, as shown.
H: 12 mm (0.47 in.)
7. INSTALL QUARTER WINDOW GLASS
(a) Install the glass to the body.
(b) Use adhesive tape to keep the glass tight against the
body.
8. INSPECT FOR LEAKS AND REPAIR
(a) Perform a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No.08833-00030 or equivalent.
9. INSTALL ROOF SIDE INNER GARNISH
10. INSTALL FRONT DOOR SCUFF PLATE
11. INSTALL QUARTER TRIM BOARD
12. INSTALL REAR SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
13. INSTALL PACKAGE TRAY TRIM SIDE COVER
14. INSTALL FRONT SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
15. INSTALL REAR SEAT BECK
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
16. INSTALL REAR SEAT CUSHION

BO345-01
N12301
- BODYBACK WINDOW GLASS
BO-43
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT DEFOGGER CONNECTOR
2. REMOVE REAR SEAT CUSHION AND SEATBACK
3. REMOVE REAR SEAT BELT
4. REMOVE FRONT DOOR SCUFF PLATE
5. REMOVE QUARTER TRIM BOARD
6. REMOVE FRONT SEAT BELT
7. REMOVE HIGH MOUNTED STOP LIGHT
8. REMOVE PACKAGE TRAY GARNISH
9. REMOVE BACK WINDOW MOULDING
Using a knife, cut off the body.
NOTICE:
Do not damage the body with the knife.
10. REMOVE BACK WINDOW GLASS
Remove the glass in the same manner as windshield (See page
BO-34).

BO346-01
N12302
BO-44
- BODYBACK WINDOW GLASS
1996 TERCEL (RM440U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(See page BO-35)
2. CLEAN REMOVED GLASS (See page BO-35)
3. POSITION GLASS (See page BO-35)
4. CLEAN CONTACT SURFACE GLASS (See page
BO-35)
5. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº (See page BO-35)
6. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº (See page BO-35)
7. MIX ADHESIVE COATING (See page BO-35)
8. APPLY ADHESIVE (See page BO-35)
9. INSTALL GLASS (See page BO-35)
10. INSTALL BACK WINDOW MOULDING
Place the moulding onto the body and tap it by hand.
11. INSPECT FOR LEAKS AND REPAIR (See page
BO-35)
12. INSTALL PACKAGE TRAY GARNISH
13. INSTALL HIGH MOUNTED STOP LIGHT
14. INSTALL FRONT SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
15. INSTALL QUARTER TRIM BOARD
16. INSTALL FRONT DOOR SUCFF PLATE
17. INSTALL REAR SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
18. INSTALL REAR SEATBACK
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
19. INSTALL REAR SEAT CUSHION
20. CONNECT DEFOGGER CONNECTOR

BO34D-01
N20165
Front Seat
Seatback Cover

Hog Ring
Seat Cushion CoverSeatback Frame

Hog Ring
Seat Cushion Frame
Seat Adjuster Inner
Reclining Connecting Rod
Reclining Adjuster Release
Handle
Seat Cushion Outer Shield Seat Adjuster Outer Seat Truck Handle Seat Cushion Inner ShieldFront Seat Inner Belt

Non-reusable part
- BODYSEAT
BO-53
1147 Author
: Date
:
1996 TERCEL (RM440U)
SEAT
COMPONENTS

BO1J3-03
N20164
2 Door:
Rear Seat
Outer BeltPackage Tray Trim Side Cover
Center Belt
Front Seat
Outer Belt
Front Seat
Inner Belt LH:
Rear Seat
Inner Belt
w/ CRS, Tether Anchor:
CRS, Tether Anchor
- BODYSEAT BELT
BO-55
1149 Author
: Date
:
1996 TERCEL (RM440U)
SEAT BELT
COMPONENTS

N20163
4 Door:
Adjustable AnchorCenter Pillar Upper GarnishPackage Tray Trim Side Cover
Rear Seat
Outer Belt
Center Belt
Rear Seat
Inner Belt
Front Seat
Outer Belt
Front Seat
Inner BeltCRS, TETHER ANCHOR
(CANADA ONLY)
BO-56
- BODYSEAT BELT
1150 Author
: Date
:
1996 TERCEL (RM440U)

BO34E-01
BO0632
BO0633
15°
45°
- BODYSEAT BELT
BO-57
1996 TERCEL (RM440U)
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts
or nuts and sill-bar) if it has been used in a severe impact.
The entire assembly should be replaced even if damage is
not obvious.
Emergency Locking Retractor (ELR) and Automatic Lock-
ing Retractor (ALR) type
1. All seat belt:
RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and make a very hard
stop.
(c) Check that the belt is locked and cannot be extended at
this time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly, verify the
proper operation before installation.
2. Driver 's seat belt (ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out at over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver's seat belt (ALR/ ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Pull out the whole belt and measure the length of the
whole belt. Then retract the belt slightly and pull it out
again.
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.