Page 1038 of 1202
I16685
No.Wiring Connector Side
1
2
3
4
5
6
7GAUGE Fuse
10
11
12
13
1
3
4
5
7
1
2
3
4
5
6
7
8
9
10Generator
IGN Fuse
SRS Fuse
Airbag Sensor Assembly
Seat Belt Buckle Switch
Low Oil Pressure Warning Switch
Igniter
TAIL Fuse
Door Courtesy Switch
DOME Fuse
Fuel Level Warning Switch
ABS ECU
ECM
O/D Off Switch
Light Control Rheostat
Headlight Dimmer Switch
Turn Signal Switch (Left) Ground
Fuel Sender Gauge
Theft Deterrent ECU
Speed Control Unit
Ground
Starter Relay
Brake Fluid Level Warning Switch
and Parking Brake Switch
Turn Signal Switch (Right) A
B
C
F
E
T: Fuel Receiver Gauge
: Engine Coolant Temperature Receiver Gauge
: Tachometer
8
9Ground
Engine Coolant Temperature Sender Gauge
A4 A11 A13C1 C5C3 C10A3 C8C6 A1
A5 B7 A12 C2 A2
A6
B5 C9 B4 A7 B3 B1 A10 A8 A9 C7 C4
SRS Warning Illumination Open Door Warning Hi-Beam Indicator Security Indicator Left Turn Indicator Right Turn Indicator Discharge Warning Seat Belt Warning O/D Off Indicator Brake WarningBulb Check Relay Malfunction Indicator Low Oil Pressure Warning ABS Warning
Fuel Lever Warning Speed Sensor TE F Lo-Grade
- BODY ELECTRICALCOMBINATION METER
BE-37
1996 TERCEL (RM440U)
Page 1043 of 1202
Z11183
BE0044
Ignition
Switch
BatteryWarning Light
BE1428
ON
OFF
Z17684
Ignition
Switch
BatteryWarning Light
Wire Harness Side
N20834
OFF
ON BE-42
- BODY ELECTRICALCOMBINATION METER
1996 TERCEL (RM440U)
13. INSPECT PARKING BRAKE SWITCH CONTINUITY
(a) Check that there is continuity between terminal and
switch body with the switch ON (switch pin released).
(b) Check that there is no continuity between terminal and
switch body with the switch OFF (switch pin pushed in).
If operation is not as specified, replace the switch or inspect
ground point.
14. INSPECT OPEN DOOR WARNING LIGHT
(a) Disconnect the connectors from the door courtesy switch
and ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does not light up, test the bulb.
15. INSPECT OPEN DOOR COURTESY SWITCH
CONTINUITY
(a) Check that there is continuity between terminals and the
switch body with the switch ON (switch pin released:
opened door).
(b) Check that there is no continuity between terminals and
the switch body with the switch OFF (switch pin pushed
in: closed doors).
If operation is not as specified, replace the switch.
16. INSPECT SEAT BELT WARNING LIGHT
(a) Disconnect the connector from the driver's seat belt re-
tractor assembly.
(b) Connect terminals 1 and 2 on the wire harness side con-
nector.
(c) Turn the ignition switch ON, and check that the warning
light lights up.
If the warning light does not light up, test the bulb.
17. INSPECT SEAT BELT RETRACTOR SWITCH
CONTINUITY
(a) Check that there is continuity between terminals on the
switch side connector with the switch ON (belt down-
ward).
(b) Check that there is continuity between terminals on the
switch side connector with the switch OFF (belt upward).
If continuity is not as specified, replace the retractor assembly.
Page 1080 of 1202
BO1HB-03
N15574
2-Door:
Precoated partDoor Glass Run
Door Belt Moulding
Outside Handle
Door Lock Cylinder
Door Glass
Rear View Mirror
Inner Cover
Door Hinge
Door Hinge Control Link Door Lock
Front Lower Frame
Service Hole Cover
Grommet
Inside Handle
Door Trim
Plate
Snap Ring Armrest Door Trim
Armrest
Cover w/ Power Window:w/ Power Window: w/ Power Door Lock:
Speaker
Window Regulator Door Lock
Door CheckerWindow Regulator
Armrest Panel
Regulator Handle
- BODYFRONT DOOR
BO-9
1103 Author: Date:
1996 TERCEL (RM440U)
FRONT DOOR
COMPONENTS
Page 1081 of 1202
N15573
4-Door:
Door Glass RunFront Door Belt Moulding
Outside Handle Door Lock Cylinder
Door Glass
Rear View Mirror
Inner Cover
Door Hinge Control Link Door Lock
Front Lower
Frame
Service Hole Cover
Window Regulator
Inside Handle
Snap Ring Armrest Door Trim
Armrest Cover w/ Power Window:
w/ Power Window: w/ Power Door Lock:
Speaker
Plate Door Trim
Precoated partRegulator HandleGrommetDoor Hinge Door Checker Door Lock
Window Regulator
Armrest Panel
BO-10
- BODYFRONT DOOR
1104 Author: Date:
1996 TERCEL (RM440U)
Page 1082 of 1202
BO47Y-01
BO0020
N00132
N12057
BO2455
Cotton
TapePanel
Cover
N12580
4 Door: 6 Clips
2 Door: 7 Clips
2 Door only
- BODYFRONT DOOR
BO-1 1
1996 TERCEL (RM440U)
DISASSEMBLY
1. w/o Power Window:
REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag and remove the regulator
handle and plate.
2. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw and slide the inside handle forward.
(b) Disconnect the inside handle from the control link and re-
move the inside handle.
3. REMOVE OUTSIDE REAR VIEW MIRROR
(a) w/ Manual Remote Control Mirror:
Remove the screw and the knob.
(b) Using a screwdriver, pry off the cover, as shown.
HINT:
Tape the screwdriver tip before use.
NOTICE:
Make sure you pry off the cover from the correct position.
(c) Remove the 3 nuts and the mirror.
4. w/ Power Window:
REMOVE ARMREST PANEL
5. REMOVE ARMREST COVER
6. REMOVE DOOR TRIM
7. REMOVE SPEAKER
8. REMOVE SERVICE HOLE COVER
Remove the 2 grommets.
HINT:
Bring out the links through the service hole cove.
9. REMOVE DOOR BELT MOULDING
Pry out the clips from the edge of the weatherstrip and remove
the weatherstrip.
10. REMOVE DOOR GLASS RUN
11. REMOVE DOOR GLASS
12. REMOVE FRONT LOWER FRAME
Page 1087 of 1202
BO1HF-04
N15575 Precoated partRegulator HandleDoor Glass
Door Belt Moulding
Outside HandleDoor Glass Run
Door Hinge Control Link
Door Lock
Grommet
Inside Handle
Door Trim
Plate
Snap Ring Armrest
Coverw/ Power Window: w/ Power Door Lock:
Door Lock
Door HingeDoor Checker
Window Regulator Rear Door Panel Reinforcement
Service Hole CoverDoor Glass DIvision Bar
Weatherstrip
Quarter Window
Glass
Power Window
Switch
w/ Power Window: BO-16
- BODYREAR DOOR
111 0 Author: Date:
1996 TERCEL (RM440U)
REAR DOOR
COMPONENTS
Page 1088 of 1202
BO33K-01
N00132
N12579
5 Clips
BO2455
Cotton
TapePanel
Cover
- BODYREAR DOOR
BO-17
1996 TERCEL (RM440U)
DISASSEMBLY
1. w/o Power Window:
REMOVE REGULATOR HANDLE (See page BO-1 1)
2. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw and slide the handle forward.
(b) Disconnect the handle from the control link and remove
the handle.
3. REMOVE ARMREST COVER
4. REMOVE DOOR TRIM
5. REMOVE SPEAKER
6. REMOVE DOOR BELT MOULDING
Pry out the clips from the edge of the weatherstrip and remove
it.
7. REMOVE SERVICE HOLE COVER
Remove the 2 grommets.
HINT:
Bring out the links through the service hole cover.
8. REMOVE DOOR GLASS AND DOOR GLASS RUN
Disconnect the glass from the regulator arm and remove the
glass by pulling it upward.
HINT:
Insert a shop rag inside the panel to prevent scratching the
glass.
9. REMOVE QUARTER WINDOW GLASS WITH WEATH-
ERSTRIP
Page 1109 of 1202
BO1I3-02
N15578
Rear Seatback
Rear Seat Cushion
Front Seat
Outer Belt
Front Door Scuff PlatePackage Tray Trim Side Cover
Rear Seat Outer Belt
Roof Side Inner Garnish
Quarter Trim Board
Quarter Window Glass
BO-38
- BODYQUARTER WINDOW GLASS
1132 Author: Date:
1996 TERCEL (RM440U)
QUARTER WINDOW GLASS
COMPONENTS
