1996 TOYOTA TERCEL window

BO1HF-04
N15575
Precoated partRegulator HandleDoor Glass
Door Belt Moulding
Outside HandleDoor Glass Run
Door Hinge Control Link
Door Lock
Grommet
Inside Handle
Door Trim
Plate
Snap Ring Armrest
Coverw/ Power Window: w/ Power Door Lock:
Door Lock
Door HingeDoor Checker
Window Regulator Rear Door Panel Reinforcement
Service Hole CoverDoor Glass DIvision Bar


Weatherstrip
Quarter Window
Glass
Power Window
Switch
w/ Power Window: BO-16
- BODYREAR DOOR
111 0 Author
: Date
:
1996 TERCEL (RM440U)
REAR DOOR
COMPONENTS

BO33K-01
N00132
N12579
5 Clips
BO2455
Cotton
TapePanel
Cover
- BODYREAR DOOR
BO-17
1996 TERCEL (RM440U)
DISASSEMBLY
1. w/o Power Window:
REMOVE REGULATOR HANDLE (See page BO-1 1)
2. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw and slide the handle forward.
(b) Disconnect the handle from the control link and remove
the handle.
3. REMOVE ARMREST COVER
4. REMOVE DOOR TRIM
5. REMOVE SPEAKER
6. REMOVE DOOR BELT MOULDING
Pry out the clips from the edge of the weatherstrip and remove
it.
7. REMOVE SERVICE HOLE COVER
Remove the 2 grommets.
HINT:
Bring out the links through the service hole cover.
8. REMOVE DOOR GLASS AND DOOR GLASS RUN
Disconnect the glass from the regulator arm and remove the
glass by pulling it upward.
HINT:
Insert a shop rag inside the panel to prevent scratching the
glass.
9. REMOVE QUARTER WINDOW GLASS WITH WEATH-
ERSTRIP

BO5836
N13783
N13784
N13785
H00475
Mandrel
BO-18
- BODYREAR DOOR
1996 TERCEL (RM440U)
10. REMOVE WINDOW REGULATOR (See page BO-1 1)
HINT:
Apply MP grease to the sliding surface and gears of the window
regulator.
NOTICE:
Do not apply MP grease to the spring of the window regula-
tor.
11. REMOVE REAR DOOR PANEL REINFORCEMENT
(a) Remove the door lock control knob from the link.
(b) Remove the clip.
(c) Remove the link from the clip.
(d) Using a drill of less than 5.2 mm (1.20 in.), drill out the rivet
heads and pull out the rear door panel reinforcement for-
ward from the link.
HINT:
Do not drill the door inner hole.
(e) Using a vacuum cleaner, remove the drilled rivets and
their dust from the inside of the door.
HINT:
Using a air riveter, strike rivets into the door frame to install the
rear door panel reinforcement.
NOTICE:
If the rivet is not positioned perpendicularly it will bend the
mandrel. When the trigger is then pulled, it may damage the
air riveter.

BO33R-01
N12056
- BODYFRONT WIPER AND WASHER
BO-27
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE WIPER ARMS
Torque: 20 N´m (204 kgf´cm, 15 ft´lbf)
2. REMOVE COWL LOUVER
3. REMOVE WIPER MOTOR
(a) Disconnect the connector, then unfasten the 4 bolts.
(b) Connect the claw of the wiper link to the panel.
(c) Disconnect the motor from the wiper link and remove it.
4. REMOVE WIPER LINK
(a) Remove the 6 bolts.
(b) Remove the wiper link through the service hole.
5. REMOVE WIPER LINK
6. REMOVE WINDOW WASHER NOZZLE

BO1I3-02
N15578
Rear Seatback
Rear Seat Cushion
Front Seat
Outer Belt
Front Door Scuff PlatePackage Tray Trim Side Cover
Rear Seat Outer Belt
Roof Side Inner Garnish
Quarter Trim Board
Quarter Window Glass
BO-38
- BODYQUARTER WINDOW GLASS
1132 Author
: Date
:
1996 TERCEL (RM440U)
QUARTER WINDOW GLASS
COMPONENTS

BO342-01
Z16117
: 4 Clips
Z16118
: 2 Clips
: 5 Clips
N12584
N12581
N12585
- BODYQUARTER WINDOW GLASS
BO-39
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE REAR SEAT CUSHION
2. REMOVE REAR SEATBACK
3. REMOVE FRONT SEAT OUTER BELT
4. REMOVE PACKAGE TRAY TRIM SIDE COVER
5. REMOVE REAR SEAT OUTER BELT
6. REMOVE QUARTER TRIM BOARD
7. REMOVE FRONT DOOR SCUFF PLATE
8. REMOVE ROOF SIDE INNER GARNISH
9. REMOVE QUARTER WINDOW GLASS
(a) Push piano wire through between body and glass from
the interior.
(b) Tie both wire ends to wooden blocks or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(c) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas as shown in the illustration, leaving the
adhesive where the pins are.
(d) Using piano wire, as shown in the illustration, cut off the
rest of the adhesive.
(e) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

BO343-01
BO4420
AdhesiveAdhesive
N00141
Adhesive Primer M
Primer M
Primer M
Z16119
Primer G
Primer G
BO4422
BO-40
- BODYQUARTER WINDOW GLASS
1996 TERCEL (RM440U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave as much of the adhesive on the body as possible.
(b) Clean the cutting surface of the adhesive with a piece of
shop rag saturated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS BEFORE INSTALLATION
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
NOTICE:
Do not touch the glass after cleaning it.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat the contact on the body with Primer M.
NOTICE:

Let the primer coating dry for 3 minutes or more.

Do not coat Primer M to the adhesive.

Do not keep any of the opened Primer M for later use.
4. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
the contact surface with Primer G.
(b) Wipe it off with a clean shop rag before the primer dries.
NOTICE:

Let the primer coating dry for 3 minutes or more.

Do not keep any of the opened Primer G for later use.
5. MIX ADHESIVE COATING
NOTICE:
Be sure that installation of the moulding is finished within
the adhesive's usable time.
(a) Thoroughly clean the glass plate and putty spatula with
solvent.
(b) Thoroughly mix 500 g (17.64 oz.) of the main agent and
75 g (2.65 oz.) of the hardening agent on a glass plate or
similar object with a putty spatula.

N12283
a - a b - bab
H ab
H
- BODYQUARTER WINDOW GLASS
BO-41
1996 TERCEL (RM440U)
6. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle. Fill the cartridge with
adhesive.
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive, as shown.
H: 12 mm (0.47 in.)
7. INSTALL QUARTER WINDOW GLASS
(a) Install the glass to the body.
(b) Use adhesive tape to keep the glass tight against the
body.
8. INSPECT FOR LEAKS AND REPAIR
(a) Perform a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No.08833-00030 or equivalent.
9. INSTALL ROOF SIDE INNER GARNISH
10. INSTALL FRONT DOOR SCUFF PLATE
11. INSTALL QUARTER TRIM BOARD
12. INSTALL REAR SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
13. INSTALL PACKAGE TRAY TRIM SIDE COVER
14. INSTALL FRONT SEAT OUTER BELT
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
15. INSTALL REAR SEAT BECK
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
16. INSTALL REAR SEAT CUSHION