1996 TOYOTA TERCEL window

BE0RG-04
Z06846
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
BE-49
1996 TERCEL (RM440U)
INSPECTION
1. INSPECT POWER WINDOW MASTER SWITCH
CONTINUITY
Front Driver's Switch (Window unlock and lock):
Switch positionTester connectionSpecified condition
UP6 - 7 - 8
1 - 2 - 13Continuity
OFF1 - 2 - 6 - 13Continuity
DOWN1 - 2 - 6
7 - 8 - 13Continuity
Front Passenger's Switch:
Switch positionTester connectionSpecified condition
UP7 - 8 - 12Continuity
UP and window lock1 - 2 - 5
7 - 8 - 12Continuity
OFF5 - 12Continuity
OFF and window lock1 - 2 - 5 - 12Continuity
DOWN5 - 7 - 8Continuity
DOWN
and window lock1 - 2 - 12
5 - 7 - 8Continuity
Rear Left Switch:
Switch positionTester connectionSpecified condition
UP7 - 8 - 10Continuity
UP and window lock7 - 8 - 10Continuity
OFF9 - 10Continuity
OFF and window lock1 - 2 - 9Continuity
DOWN7 - 8 - 9Continuity
DOWN
and window lock1 - 2 - 9 - 10Continuity
Rear Right Switch:
Switch positionTester connectionSpecified condition
UP7 - 8 - 11Continuity
UP and window lock1 - 2 - 14
7 - 8 - 11Continuity
OFF11 - 14Continuity
OFF and window lock1 - 2 - 11 - 14Continuity
DOWN7 - 8 - 14Continuity
DOWN
and window lock1 - 2 - 11
7 - 8 - 14Continuity
If continuity is not as specified, replace the master switch.

Z06301
Z06302
Z06303
Z06304
Z08477
UP
DOWN BE-50
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
1996 TERCEL (RM440U)
2. Using an ammeter:
INSPECT ONE TOUCH POWER WINDOW SYSTEM
(a) Disconnect the connector from the master switch.
(b) Connect the positive (+) lead from the ammeter to termi-
nal 6 on the wire harness side connector and the negative
(-) lead to negative terminal of the battery.
(c) Connect the positive (+) lead from the battery to terminal
13 on the wire harness side connector.
(d) As the window goes down, check that the current flow is
approximately 7 A.
(e) Check that the current increases up to approximately
14.5 A or more when the window stops going down.
HINT:
The circuit breaker opens some 4 - 40 seconds after the win-
dow stops going down, so that check must be made before the
circuit breaker operates.
If the operation is as specified, replace the master switch.
3. Using an ammeter with a current-measuring probe:
INSPECT ONE TOUCH POWER WINDOW SYSTEM
(a) Remove the master switch with connector connected.
(b) Attach a current-measuring probe to terminal 6 of the
wire harness.
(c) Turn the ignition switch ON and set the power window
switch in the down position.
(d) As the window goes down, check that the current flow is
approximately 7 A.
(e) Check that the current increases up to approximately
14.5 A or more when the window stops going down.
HINT:
The circuit breaker opens some 4 - 40 seconds after the win-
dow stops going down, so that check must be made before the
circuit breaker operates.
If operation is as specified, replace the master switch.
4. INSPECT POWER WINDOW SWITCH CONTINUITY
Passenger 's Door:
Switch positionTester connectionSpecified condition
UP1 - 5, 3 - 4Continuity
OFF1 - 2, 3 - 4Continuity
DOWN1 - 2, 4 - 5Continuity

Z14869
UP
DOWN
N12812
(a)
(b)
N12813
(a)
(b)
Z06307
Z06308
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
BE-51
1996 TERCEL (RM440U)
Rear Door:
Switch positionTester connectionSpecified condition
UP1 - 2, 3 - 4Continuity
OFF1 - 2, 4 - 5Continuity
DOWN2 - 3, 4 - 5Continuity
If continuity is not as specified, replace the switch.
5. Driver 's Door and Rear RH Side:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative (-) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
6. Passenger 's Door and Rear LH Side:
INSPECT POWER WINDOW MOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
1 and the negative (-) lead to terminal 2, and check that
the motor turns clockwise.
(b) Reverse the polarity, and check that the motor turns coun-
terclockwise.
If operation is not as specified, replace the motor.
7. Driver 's Door:
INSPECT CIRCUIT BREAKER OPERATION
(a) Disconnect the connector from the power window switch.
(b) Connect the positive (+) lead from the battery to terminal
6 and the negative (-) lead to terminal 13 on the wire har-
ness side connector, and raise the window to full closed
position.
(c) Continue to apply voltage, check that there is a circuit
breaker operation noise within approximately 4 to 40 se-
conds.
(d) Reverse the polarity, check that the window begins to de-
scend within approximately 60 seconds.
If operation is not as specified, replace the motor.

Z06309
Z06310
N12814
N12815
Z05930
1
2 3
51 2
3
5 BE-52
- BODY ELECTRICALPOWER WINDOW CONTROL SYSTEM
1996 TERCEL (RM440U)
8. Passenger 's Door:
INSPECT CIRCUIT BREAKER OPERATION
(a) Disconnect the connector from the power window switch.
(b) Connect the positive (+) lead from the battery to terminal
1 and the negative (-) lead to terminal 4 on the wire har-
ness side connector, and raise the window to full closed
position.
(c) Continue to apply voltage, and check that there is a circuit
breaker operation noise within approximately 4 to 40 se-
conds.
(d) Reverse the polarity, and check that the window begins
to descend within approximately 60 seconds.
If operation is not as specified, replace the motor.
9. Rear Door:
INSPECT CIRCUIT BREAKER OPERATION
(a) Disconnect the connector from the power window switch.
(b) Connect the positive (+) lead from the battery to terminal
2 and the negative (-) lead to terminal 4 on the wire har-
ness side connector, and raise the window to full closed
position.
(c) Continue to apply voltage, check that there is a circuit
breaker operation noise within approximately 4 to 40 se-
conds.
(d) Reverse the polarity, check that the window begins to de-
scend within approximately 60 seconds.
If operation is not as specified, replace the motor.
10. INSPECT POWER MAIN RELAY CONTINUITY
ConditionTester connectionSpecified condition
Constant1 - 2Continuity
Apply B+ between
terminals 1 and 2.3 - 5Continuity
If continuity is not as specified, replace the relay.

BO1HB-03
N15574
2-Door:

Precoated partDoor Glass Run
Door Belt Moulding
Outside Handle
Door Lock Cylinder
Door Glass
Rear View Mirror
Inner Cover
Door Hinge
Door Hinge Control Link Door Lock
Front Lower Frame
Service Hole Cover
Grommet
Inside Handle
Door Trim
Plate
Snap Ring Armrest Door Trim
Armrest
Cover w/ Power Window:w/ Power Window: w/ Power Door Lock:


Speaker
Window Regulator Door Lock
Door CheckerWindow Regulator
Armrest Panel
Regulator Handle
- BODYFRONT DOOR
BO-9
1103 Author
: Date
:
1996 TERCEL (RM440U)
FRONT DOOR
COMPONENTS

N15573
4-Door:
Door Glass RunFront Door Belt Moulding
Outside Handle Door Lock Cylinder
Door Glass
Rear View Mirror
Inner Cover
Door Hinge Control Link Door Lock
Front Lower
Frame
Service Hole Cover
Window Regulator
Inside Handle
Snap Ring Armrest Door Trim
Armrest Cover w/ Power Window:
w/ Power Window: w/ Power Door Lock:
Speaker
Plate Door Trim

Precoated partRegulator HandleGrommetDoor Hinge Door Checker Door Lock
Window Regulator

Armrest Panel
BO-10
- BODYFRONT DOOR
1104 Author
: Date
:
1996 TERCEL (RM440U)

BO47Y-01
BO0020
N00132
N12057
BO2455
Cotton
TapePanel
Cover
N12580
4 Door: 6 Clips
2 Door: 7 Clips
2 Door only
- BODYFRONT DOOR
BO-1 1
1996 TERCEL (RM440U)
DISASSEMBLY
1. w/o Power Window:
REMOVE REGULATOR HANDLE
Pull off the snap ring with a shop rag and remove the regulator
handle and plate.
2. REMOVE DOOR INSIDE HANDLE
(a) Remove the screw and slide the inside handle forward.
(b) Disconnect the inside handle from the control link and re-
move the inside handle.
3. REMOVE OUTSIDE REAR VIEW MIRROR
(a) w/ Manual Remote Control Mirror:
Remove the screw and the knob.
(b) Using a screwdriver, pry off the cover, as shown.
HINT:
Tape the screwdriver tip before use.
NOTICE:
Make sure you pry off the cover from the correct position.
(c) Remove the 3 nuts and the mirror.
4. w/ Power Window:
REMOVE ARMREST PANEL
5. REMOVE ARMREST COVER
6. REMOVE DOOR TRIM
7. REMOVE SPEAKER
8. REMOVE SERVICE HOLE COVER
Remove the 2 grommets.
HINT:
Bring out the links through the service hole cove.
9. REMOVE DOOR BELT MOULDING
Pry out the clips from the edge of the weatherstrip and remove
the weatherstrip.
10. REMOVE DOOR GLASS RUN
11. REMOVE DOOR GLASS
12. REMOVE FRONT LOWER FRAME

N12284
N12285
N09263
N12286
H00475
Mandrel
BO-12
- BODYFRONT DOOR
1996 TERCEL (RM440U)
13. REMOVE WINDOW REGULATOR
(a) Using a hammer, tap out the mandril from the inside to the
outside of the vehicle.
(b) Using a drill of less than 6.8 mm (0.28 in.), drill out the rivet
heads and remove the window regulator.
HINT:
Do not drill the door inner hole.
(c) Remove the regulator through the service hole.
(d) Using a vacuum cleaner, remove the drilled rivets and
their dust from the inside of the door.
HINT:
At the time of reassembly, refer to following pocedures.

Apply MP grease to the sliding surface and gears of the
window regulator.

Using a air riveter, strike rivets into the door frame to install
the window regulator the door frame.
NOTICE:
If the rivet is not positioned perpendicularly it will bend the
mandrel. When the trigger is then pulled, it may damage the
air riveter.