1996 TOYOTA TERCEL throttle body

SF1PY-01
MF-30
- MFITHROTTLE BODY
1996 TERCEL (RM440U)
INSPECTION
1. CLEAN THROTTLE BODY
(a) Wash and clean the cast part with a soft brush and carbu-
retor cleaner.
(b) Using compressed air, blow all passages and apertures
in the throttle body.
NOTICE:
To prevent deterioration, do not clean the throttle position
senser.
2. INSPECT THROTTLE VALVE
Check that there is no clearance between the throttle stop
screw and throttle lever when the throttle valve is fully closed.
3. INSPECT THROTTLE POSITION SENSOR
(a) Insert a 0.050 mm (0.020 in.) or 0.70 mm (0.028 in.) feeler
gauge between the throttle stop screw and stop lever.
(b) Using an ohmmeter, measure the resistance between
each terminal.
Clearance between
lever and stop screwBetween terminalsResistance
0 mm (0 in.)VTA - E20.2 - 5.7 kW
0.50 mm (0.020 in.)IDL - E22.3 kW or less
0.70 mm (0.028 in.)IDL - E2Infinity
Throttle valve fully
openVTA - E22.0 - 10.2 kW
-VC - E22.5 - 5.9 kW

- MFITHROTTLE BODY
MF-31
1996 TERCEL (RM440U)
4. IF NECESSARY, ADJUST THROTTLE POSITION SEN-
SOR
(a) Loosen the 2 set screws of the sensor.
(b) Insert a 0.60 mm (0.024 in.) feeler gauge between the
throttle stop screw and stop lever.
(c) Connect the tester probe of an ohmmeter to the terminals
IDL and E2 of the sensor.
(d) Gradually turn the sensor clockwise until the ohmmeter
deflects, and secure it with the 2 set screws.
(e) Recheck the continuity between terminals IDL and E2.
Clearance between
lever and stop screwContinuity (IDL - E2)
0.50 mm (0.020 in.)Continuity
0.70 mm (0.028 in.)No continuity

SF0XC-05
MF-32
- MFITHROTTLE BODY
1996 TERCEL (RM440U)
INSTALLATION
Installation is in the reverse order of removal (See page MF-28).

SF0XF-07
- MFIIDLE AIR CONTROL (IAC) VALVE
MF-35
1996 TERCEL (RM440U)
REMOVAL
1. REMOVAL THROTTLE BODY (See page MF-28)
2. REMOVE IAC VALVE
Remove the 4 screws, IAC valve and gasket.
HINT:
At the time of installation, plaese refer to the following items.
Use a new gasket.

Q05798
Z10919
B
A
C
BDBD B C
OR0038
AT2796
Gasket
Strainer
- AUTOMATIC TRANSAXLE (A132L)VALVE BODY ASSEMBLY
AX-13
765 Author
: Date
:
1996 TERCEL (RM440U)
6. REMOVE MANUAL DETENT SPRING
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
HINT:
Check that the manual valve lever is in contact with the center
of the roller at the tip of the detent spring.
7. REMOVE MANUAL VALVE AND MANUAL VALVE
BODY
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
8. REMOVE VALVE BODY
(a) Remove the14 bolts.
Bolt Length:
A: 20 mm (0.79 in.)
B: 25 mm (0.98 in.)
C: 36 mm (1.47 in.)
D: 50 mm (1.97 in.)
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(b) Disconnect the throttle cable.
NOTICE:
Be careful not to entangle the kick-down switch and sole-
noid wire.
(c) Remove the valve body.
9. REMOVE SECOND BRAKE APPLY GASKET AND
GOVERNOR OIL STRAINER
HINT:
Replace the used gasket with anew one.

Q06544
N00513
N00515
0.8 - 1.5 mm
200 mm
AX0RL-01
- AUTOMATIC TRANSAXLE (A132L)THROTTLE CABLE
AX-15
767 Author
: Date
:
1996 TERCEL (RM440U)
THROTTLE CABLE
ON-VEHICLE REPAIR
1. DISCONNECT THROTTLE CABLE FROM ENGINE
Disconnect the cable from the throttle linkage.
2. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Disconnect the transaxle control cable from the transaxle
control shaft lever.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
(b) Remove the nut and transaxle control shaft lever.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(c) Using a screwdriver, pry off the nut stopper.
(d) Remove the nut and nut stopper.
Torque: 6.9 N´m (70 kgf´cm, 61 in.´lbf)
(e) Remove the 2 bolts and park/neutral position switch.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
3. REMOVE VALVE BODY (See page AX-12)
4. REMOVE THROTTLE CABLE
(a) Remove the retaining bolt and plate.
(b) Pull out the cable from the transaxle case.
HINT:
New cables does not habe a cable stopper staked.
(c) Bend the cable so that there is a radius of about 200 mm
(7.87 in.).
(d) Pull the inner cable lightly nutil a slight resistance is felt,
and hold it there.
(e) Stake the stoppe, 0.8-1.5 mm (0.031-0.059 in.) from the
end of outer cable.

AT3328
Z15031
B
B
A
C
A AA
B
OR0038
AT5616
AT2713
- AUTOMATIC TRANSAXLE (A242L)VALVE BODY ASSEMBLY
AX-17
799 Author
: Date
:
1996 TERCEL (RM440U)
6. REMOVE MANUAL DETENT SPRING
Remove the bolt and detent spring.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
HINT:
Check that the manual valve lever is in contact with the center
of the roller at the tip of the detent spring.
7. DISCONNECT SOLENOID CONNECTOR
8. REMOVE VALVE BODY
(a) Remove the 12 bolts.
Bolt length:
A: 20 mm (0.79 in.)
B: 30 mm (1.18 in.)
C: 55 mm (2.17 in.)
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
(b) Disconnect the throttle cable.
NOTICE:
Be careful not to entangle the kick-down switch and sole-
noid wire.
(c) Disconnect the manual valve connecting rod.
(d) Remove the valve body.
9. REMOVE 2ND BRAKE APPLY GASKET
HINT:
Replace the used gasket with a new one.

AX0RZ-01
Q06565
N00513
N00515
0.8 - 1.5 mm
200 mm
- AUTOMATIC TRANSAXLE (A242L)THROTTLE CABLE
AX-19
801 Author
: Date
:
1996 TERCEL (RM440U)
THROTTLE CABLE
ON-VEHICLE REPAIR
1. DISCONNECT THROTTLE CABLE FROM ENGINE
Disconnect the cable from the throttle linkage.
2. REMOVE PARK/NEUTRAL POSITION SWITCH
(a) Disconnect the transaxle control cable from the transaxle
control shaft lever.
Torque: 12 N´m (120 kgf´cm, 9 ft´lbf)
(b) Remove the nut and transaxle control shaft lever.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(c) Using a screwdriver, pry off the nut stopper.
(d) Remove the nut and nut stopper.
Torque: 6.9 N´m (70 kgf´cm, 61 in.´lbf)
(e) Remove the 2 bolts and park/neutral position switch.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
3. REMOVE VALVE BODY (See page AX-16)
4. REMOVE THROTTLE CABLE
(a) Remove the retaining bolt and plate.
(b) Pull out the cable from the transaxle case.
HINT:
New cable does not have a staked cable stopper
(c) Bend the cable so that there is a radius of about 200 mm
(7.87 in.).
(d) Pull the inner cable lightly until a slight resistance is felt,
and hold it there.
(e) Stake the stopper so that the distance from the end of out-
er cable to the stopper is 0.8 - 1.5 mm (0.031 - 0.059 in.).