Page 50 of 1202
- PREPARATIONENGINE MECHANICAL
PP-3
50 Author: Date:
1996 TERCEL (RM440U)
(09248-05410)Valve Lifter Press
(09248-05420)Valve Lifter Stopper
09309-37010Transmission Bearing ReplacerCrankshaft front oil seal
09330-00021Companion Flange Holding ToolCrankshaft pulley
09550-10012Replacer Set ºBº
(09252-10010)No. 1 Replacer HandleValve guide bushing
Spark plug tube gasket
(09556-10010)Differential Drive Pinion Front
Bearing RemoverSpark plug tube gasket
09816-30010Oil Pressure Switch SocketKnock sensor
Oil pressure switch
09843-18020Diagnosis Check Wire
09950-50010Puller C Set
(09951-05010)Hanger 150Crankshaft pulley
(09952-05010)Slide ArmCrankshaft pulley
(09953-05020)Center Bolt 150Crankshaft pulley
Page 52 of 1202
PP3IP-01
- PREPARATIONENGINE MECHANICAL
PP-5
1996 TERCEL (RM440U)
RECOMMENDED TOOLS
09040-0001 1Hexagon Wrench Set .Oil filter union
09043-50080Bi-hexagon Wrench 8 mm .Cylinder head bolt
09090-04020Engine Sling DeviceFor suspending engine
09200-00010Engine Adjust Kit .
09258-00030Hose Plug Set .Plug for vacuum hose, fuel hose, etc.
09904-00010Expander Set .Intake camshaft snap ring
Page 54 of 1202
PP18T-03
- PREPARATIONENGINE MECHANICAL
PP-7
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08826-00080Seal Packing Black or equivalent
(FIPG)Camshaft bearing cap (No. 1 and
No. 2)
Cylinder head cover
Rear oil seal retainer
08826-00100Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)Water outlet housing
08833-00070Adhesive 1324,
THREE BOND 1324 or equivalentSpark plug tube
Flywheel or drive plate bolt
08833-00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch
Page 58 of 1202
PP3IT-01
- PREPARATIONMFI
PP-1 1
58 Author: Date:
1996 TERCEL (RM440U)
MFI
SST (Special Service Tools)
09268-41046Injection Measuring Tool Set
(09268-41091)NO.7 Union
(90405-09015)No.1 Union
09268-45012EFI Fuel Pressure Gauge
09631-22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09816-30010Oil Pressure Switch SocketKnock sensor
09842-30070Wiring ºFº EFI Inspection
09843-18020Diagnosis Check Wire
Page 66 of 1202
PP193-01
- PREPARATIONLUBRICATION
PP-19
66 Author: Date:
1996 TERCEL (RM440U)
LUBRICATION
SST (Special Service Tools)
09032-00100Oil Pan Seal Cutter
09228-06501Oil Filter Wrench
Page 68 of 1202
PP195-01
- PREPARATIONLUBRICATION
PP-21
1996 TERCEL (RM440U)
EQUIPMENT
Oil pressure gauge
Straight edgeOil pump
Torque wrench
Page 69 of 1202
PP196-04
PP-22
- PREPARATIONLUBRICATION
1996 TERCEL (RM440U)
LUBRICANT
ItemCapacityClassification
Engine oil
Drain and refill w/o Oil filter change
w/ Oil filter change
Dry fill
2.6 liters (2.7 US qts, 2.3 lmp. qts)
2.8 liters (3.0 US qts, 2.5 lmp. qts)
3.7 liters (3.9 US qts, 3.3 lmp. qts)
API grade SH, Energy-Conserving II multigrade
engine oil or ILSAC multigrade engine oil and
recommended viscosity oil
Page 70 of 1202
PP197-01
- PREPARATIONLUBRICATION
PP-23
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08826-00080Seal Packing Black or equivalent
(FIPG)Oil pump
Oil pan
08833-00080Adhesive 1344
THREE BOND 1344
LOCTITE 242 or equivalentOil pressure switch