1996 TOYOTA TERCEL steering

R05752
SST
AB0164
R04211
Tires
(3 or more)Inner Diam.
Width RS-16
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
1996 TERCEL (RM440U)
(d) Install the SST.
CAUTION:
Place the disc wheel on level ground.
Connect the SST connector to the steering wheel pad
connector.
SST 09082-00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, pro-
vide some slack for the SST wire harness inside the disc
wheel.
(e) Cover the steering wheel pad with cardboard box or tires.

Covering method using cardboard box:
Cover the steering wheel pad with the cardboard
box and weight the cardboard box down in 4 places
with at least 190 N (20 kg, 44 lb).
Size of cardboard box:
Must exceed the following dimensions:
x= 460 mm (18.11 in.)
When dimension y of the cardboard box exceeds the
diameter of the disc wheel with tire to which the steer-
ing wheel pad is tied -
x= 460 mm (18.11 in.) + width of tire
y= 650 mm (25.59 in.)
NOTICE:
If a cardboard box smaller than the specified size is used,
the cardboard box will be broken by the shock of the airbag
deployment.

Covering method using tires:
Place at least 3 tires without disc wheel on top of the
disc wheel with tire to which the steering wheel pad
is tied.
Tire size: Must exceed the following dimensions-
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Do not use tires with disc wheels.

H0040010 m (33 ft) or more
AB0166
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS-17
1996 TERCEL (RM440U)
NOTICE:
The tires may be marked by the airbag deployment, so use
redundant tires.
(f) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(2) Confirm that no-one is within 10 m (33 ft) area
around the disc wheel to which the steering wheel
pad is tied.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(g) Dispose of the steering wheel pad (with airbag).
CAUTION:

The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.

Use gloves and safety glasses when handling a steer-
ing wheel pad with a deployed airbag.

Do not apply water, etc. to a steering wheel pad with
deployed airbag.

Always wash your hands with water after completing
the operation.
(1) Remove the steering wheel pad from the disc
wheel.
(2) Place the steering wheel pad in a vinyl bag, tie the
end tightly and dispose of it in the same way as oth-
er general parts.

RS031-09
RS-18
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
1996 TERCEL (RM440U)
REPLACEMENT
REPLACEMENT REQUIREMENTS
In the following case, replace the steering wheel pad, steering wheel and spiral cable.

If the airbag has been deployed.

If the steering wheel pad and spiral cable has been found to be faulty in troubleshooting.

If the steering wheel pad, steering wheel and spiral cable has been found to be faulty during the
check in item (See page RS-9).

If the steering wheel pad and has been dropped.
CAUTION:
For remove and installation of the steering wheel pad See page SR-13, RS-8 and RS-19, and be sure
to follow the correct procedure.

RS032-1 1
- SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS-19
1996 TERCEL (RM440U)
INSTALLATION
(See page SR-20)

R09686
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
RS-26
- SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
1996 TERCEL (RM440U)
(d) Deploy the airbag.
(1) Confirm that no-one is inside the vehicle or within
10 m (33 ft) of the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(e) Dispose of the front passenger airbag assembly.
CAUTION:

The front passenger airbag assembly is very hot
when the airbag is deployed, so leave it alone for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling a front
passenger airbag assembly with a deployed airbag.

Do not apply water, etc. to a front passenger airbag
assembly with a deployed airbag.

Always wash your hands with water after completing
the operation.
When scrapping a vehicle, deploy the airbag and scrap
the vehicle with the front passenger airbag assembly still
installed.
2. DEPLOYMENT WHEN DISPOSING OF FRONT PAS-
SENGER AIRBAG ASSEMBLY ONLY
NOTICE:
When disposing of the front passenger airbag assembly
only, never use the customers vehicle to deploy the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the front passenger airbag assembly.
CAUTION:
When storing the steering wheel pad, keep the deployment
direction facing up.
(b) Fix the front passenger airbag assembly.
(1) Using a service-purpose wire harness for the ve-
hicle, tie down the front passenger airbag assembly
to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in.2 or more)

BO1IC-04
N15778
No.2 Heater to
Register Duct
Center Heater to
Register Duct
Instrument Panel Reinforcement
AG
AA
G
G
G
G
G
G
A
A Instrument Panel
Brace No.1
Instrument Panel
Brace No.2
Clock Hole Cover
C
CInstrument Panel
Heater
Control
B
B
B
B
DDD
Lower Center Finish Panel
Center Upper
Cluster Finish Panel
Combination
Mater
Steering Column Cover
Front Pillar Garnish
Combination Switch
Cowl Side
Trim
Front Door
Scuff Plate
Instrument Panel
Lower Pad
Lower Center Finish Panel
Steering Wheel
Center Cluster
Finish Panel
Shifting Hole
Bezel
F
F
Ash Receptacle BoxD
D
D
D
Console Box
Lower Instrument Cover
BB
BBHeater Control Panel
Knob
- BODYINSTRUMENT PANEL
BO-45
1139 Author
: Date
:
1996 TERCEL (RM440U)
INSTRUMENT PANEL
COMPONENTS

BO347-01
N12292
N12291
N12055
BO-48
- BODYINSTRUMENT PANEL
1996 TERCEL (RM440U)
REMOVAL
1. REMOVE FRONT PILLAR GARNISHES
2. REMOVE COWL SIDE TRIMS
3. REMOVE FRONT DOOR SCUFF PLATES
4. REMOVE STEERING WHEEL (See page SR-13)
5. REMOVE LOWER INSTRUMENT COVER
(a) Remove the 2 screws and the hood lock release lever.
(b) Remove the 2 hole covers.
(c) Remove the 4 bolts and the lower cover.
6. REMOVE INSTRUMENT PANEL LOWER PAD
7. REMOVE CENTER UPPER CLUSTER FINISH PANEL
8. REMOVE STEERING COLUMN COVERS
9. REMOVE COMBINATION SWITCH
10. REMOVE COMBINATION METER
11. REMOVE LOWER CENTER FINISH PANEL
(a) Remove the 4 bolts and 3 screws.
(b) Remove the instrument finish panel by pulling.
12. DISCONNECT FRONT PASSENGER AIRBAG CON-
NECTOR (See page RS-21)
13. REMOVE SHIFTING HOLE BEZEL
14. REMOVE CONSOLE BOX
15. REMOVE LOWER CENTER FINISH PANEL
16. REMOVE CENTER CLUSTER FINISH PANEL
17. REMOVE ASH RECEPTACLE BOX
18. REMOVE RADIO ASSEMBLY
19. REMOVE HEATER CONTROL PANEL (See page
AC-70)
20. REMOVE JUNCTION BLOCK NO. 1
Remove the 3 screws and J/B No. 1.

AC1C6-03
N05463
Adjusting
Bolt
Compressor
Drive Belt
Idle Pully Lock Nut
N15502
- AIR CONDITIONINGDRIVE BELT
AC-19
1996 TERCEL (RM440U)
REMOVAL
1. w/o Power Steering:
REMOVE DRIVE BELT
(a) Loosen the idle pully lock nut.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(b) Loosen the adjusting bolt and remove drive belt.
2. w/ Power Steering:
REMOVE DRIVE BELT
(a) Loosen the 2 PS pump set bolts.
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
(b) Loosen the adjusting bolt.
(c) Remove the belt.