1996 TOYOTA TERCEL steering

SR17V-02
R12213
A
B
Matchmarks
Manual Steering: SR-20
- STEERINGNON-TIL T STEERING COLUMN
1996 TERCEL (RM440U)
INSTALLATION
1. INSTALL STEERING COLUMN ASSEMBLY
(a) Torque the 4 column assembly set nuts.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Connect the connector.
2. CONNECT SLIDING YOKE
(a) Align the matchmarks on the sliding yoke and steering
pinion shaft/control valve shaft.
(b) Torque the bolt B.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(c) Torque the bolt A.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
3. INSTALL COLUMN HOLE COVER
Torque the 4 nuts.
Torque: 4.9 N´m (50 kgf´cm, 43 in.´lbf)
4. w/ Airbag:
INSTALL SPIRAL CABLE (See page BE-14)
5. INSTALL COMBINATION SWITCH WITH SPIRAL
CABLE
(a) Tighten the 3 screws.
(b) w/ Airbag:
Connect the airbag connector.
(c) Connect the 3 connectors.
6. INSTALL NO.2 HEATER TO REGISTER DUCT
(a) Install the clip.
(b) Connect the junction block No.1 with the 3 screws.
7. INSTALL LOWER INSTRUMENT COVER AND
INSTRUMENT PANEL LOWER PAD INSERT
(a) Install the pad insert to cover.
(b) Tighten the 4 panel set bolts.
(c) Connect the hood lock release lever with the 2 screws.
(d) Install the 2 opening covers.
8. INSTALL FRONT DOOR SCUFF PLATE AND COWL
SIDE TRIM
Install the clip and trim.
9. INSTALL UPPER AND LOWER COLUMN COVERS
Tighten the 6 screws.
10. INSTALL CENTER UPPER INSTRUMENT CLUSTER
FINISH PANEL
(a) Connect the connector.
(b) Tighten screw.

W01455
Torx ScrewScrew Case
- STEERINGNON-TIL T STEERING COLUMN
SR-21
1996 TERCEL (RM440U)
11. CENTER SPIRAL CABLE
(a) Check that the front wheels are facing straight ahead.
(b) Turn the cable counterclockwise by hand until it becomes
harder to turn the cable.
(c) Then rotate the cable clockwise about 2.5 turns to align
the green marks.
HINT:
The spiral cable turns clockwise about 2.5 turns to either left or
right of the center.
12. INSTALL STEERING WHEEL
(a) Align the matchmarks on the steering wheel and main
shaft assembly.
(b) Torque the steering wheel set nut.
Torque: 34 N´m (350 kgf´cm, 25 ft´lbf)
(c) Connect the connector.
13. w/ Airbag:
INSTALL STEERING WHEEL PAD
NOTICE:

Make sure the wheel pad is installed with the speci-
fied torque.

If the wheel pad has been dropped, or there are
cracks, dents or other defects in the case or connec-
tor, replace the wheel pad with a new one.

When installing the wheel pad, take care that the wir-
ings do not interfere with other parts and that they are
not pinched between other parts.
(a) Connect the airbag connector.
(b) Install the wheel pad after confirming that the circumfer-
ence groove of the torx screws are caught on the screw
case.
(c) Using a torx socket wrench, torque the 2 screws.
Torque: 8.8 N´m (90 kgf´cm, 78 in.´lbf)
14. w/o Airbag:
INSTALL STEERING WHEEL PAD
15. CHECK STEERING WHEEL CENTER POINT

SR0KL-03
SR-22
- STEERINGPOWER STEERING VANE PUMP
942 Author
: Date
:
1996 TERCEL (RM440U)
POWER STEERING VANE PUMP
COMPONENTS

- STEERINGPOWER STEERING VANE PUMP
SR-23
943 Author
: Date
:
1996 TERCEL (RM440U)

SR0KM-03
SR-24
- STEERINGPOWER STEERING VANE PUMP
1996 TERCEL (RM440U)
REMOVAL
1. DISCONNECT RETURN HOSE
NOTICE:
Take care not to spill fluid on the drive belt.
2. DISCONNECT PRESSURE FEED TUBE
Remove the union bolt and gasket.
3. REMOVE DRIVE BELT
Loosen the 2 pump assembly set bolts.
4. REMOVE PS VANE PUMP ASSEMBLY
Remove the 2 pump assembly set bolts.

SR1EY-01
SST
Z13628
- STEERINGPOWER STEERING VANE PUMP
SR-25
1996 TERCEL (RM440U)
DISASSEMBLY
NOTICE:
When using a vise, do not overtighten it.
1. MEASURE PS VANE PUMP ROTATING TORQUE
(a) Check that the pump rotates smoothly without abnormal
noise.
(b) Using a torque wrench, check the pump rotating torque.
Rotating torque:
0.3 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
2. REMOVE VANE PUMP PULLEY
Using SST, stop the pulley rotating and remove the nut.
SST 09960-10010 (09962-01000, 09963-01000)
3. REMOVE SUCTION PORT UNION
(a) Remove the 2 bolts.
(b) Remove the O-ring from the union.
4. REMOVE PRESSURE PORT UNION, FLOW CONTROL
VALVE AND COMPRESSION SPRING
Remove the O-ring from the union.
5. REMOVE REAR HOUSING AND WAVE WASHER
(a) Using 2 screwdrivers, remove the snap ring.
NOTICE:
Be careful not to damage the front and rear housing.
(b) Wind vinyl tape on the pump shaft.
(c) Using a plastic hammer, tap the pump shaft end.
6. REMOVE SIDE REAR PLATE
Remove the O-ring from the rear plate.
7. REMOVE CAM RING, 10 VANE PLATES
NOTICE:
Be careful not to drop the plate.
8. REMOVE VANE PUMP SHAFT WITH VANE PUMP RO-
TOR AND SIDE FRONT PLATE
9. REMOVE LOWER STRAIGHT PINS

SR-26
- STEERINGPOWER STEERING VANE PUMP
1996 TERCEL (RM440U)
Using pliers, remove the pin from the front housing.
10. REMOVE ROTOR AND SIDE FRONT PLATE
(a) Using snap ring pliers, remove the snap ring from the
vane pump shaft.
(b) Remove the 2 O-rings and shorter straight pin from the
plate.

SR1EZ-01
Z13631
Thickness
Height
Length
R10282
Feeler Gauge
R13897Inscribed Mark
- STEERINGPOWER STEERING VANE PUMP
SR-27
1996 TERCEL (RM440U)
INSPECTION
NOTICE:
When using a vise, do not overtighten it.
1. MEASURE OIL CLEARANCE BETWEEN VANE PUMP
SHAFT AND BUSHING
Using a micrometer and a caliper gauge, measure the oil clear-
ance.
Standard clearance:
0.01 - 0.03 mm (0.0004 - 0.0012 in.)
Maximum clearance: 0.07 mm (0.0028 in.)
If it is more than the maximum, replace the front housing and
vane pump shaft.
2. INSPECT VANE PUMP ROTOR AND VANE PLATES
(a) Using a micrometer, measure the height, thickness and
length of the 10 plates.
Minimum height: 8.0 mm (0.315 in.)
Minimum thickness: 1.77 mm (0.0697 in.)
Minimum length: 14.97 mm (0.5894 in.)
(b) Using a feeler gauge, measure the clearance between
the rotor groove and plate.
Maximum clearance: 0.03 mm (0.0012 in.)
If it is more than the maximum, replace the plate and/or rotor
with the one having the same mark stamped on the cam ring.
Inscribed mark: 1, 2, 3, 4 or None