Page 22 of 1202

DTC No.
Indicates the diagnostic trouble code.
Page or Instructions
Indicates the page where the inspection procedure
for each circuit is to be found, or gives instructions
for checking and repairs.
Detection Item
Indicates the system of the problem or
contents of the problem. Trouble Area
Indicates the suspect area of the
problem.
Mass Air Flow Circuit MalfunctionDetection Item
Open or short in mass air flow meter circuit
Mass air flow meter
ECM DTC No.
(See page)Trouble AreaMIL* MemoryP0100
(DI-24)
P0101
(DI-28)
P0115
(DI-33) Open or short in intake air temp. sensor
circuit
Intake air temp. sensor
ECM Intake Air Temp. Circuit
Malfunction P0110
(DI-29)
Open or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM
Throttle/ Pedal Position Sensor/Switch
ºAº Circuit MalfunctionEngine Coolant Temp.
Circuit Malfunction
Open or short in throttle position sensor circuit
Throttle position sensor
ECM
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument or other
factors.
If a malfunction code is displayed during the DTC check mode, check the circuit for the code listed in the table
below. For details of each code, turn to the page referred to under the ºSee pageº for the respective ºDTC No.º
in the DTC chart.
Mass Air Flow Circuit
Range/ Performance Problem Mass air flow meter
Throttle position sensor Throttle/ Pedal Position Sensor/ Switch
ºAº Circuit Range / Performance Prob-
lem P0116
(DI-37)Engine Coolant Temp.
Circuit Range/ Performance Problem Engine coolant temp. sensor
Cooling system
SAE CONTROLLED
DIAGNOSTIC TROUBLE CODE CHART
IN-22- INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
1996 TERCEL (RM440U)
4. DIAGNOSTIC TROUBLE CODE CHART
The inspection procedure is shown in the table below. This table permits efficient and accurate troubleshoot-
ing using the diagnostic trouble codes displayed in the diagnostic trouble code check. Proceed with trouble-
shooting in accordance with the inspection procedure given in the diagnostic chart corresponding to the
diagnostic trouble codes displayed. The engine diagnostic trouble code chart is shown below as an example.
Page 61 of 1202
PP30T-01
PP-14
- PREPARATIONCOOLING
61 Author: Date:
1996 TERCEL (RM440U)
COOLING
SST (Special Service Tools)
09230-01010Radiator Service Tool Set
Page 62 of 1202
PP18Z-01
- PREPARATIONCOOLING
PP-15
1996 TERCEL (RM440U)
RECOMMENDED TOOLS
09082-00040TOYOTA Electrical Tester.
09258-00030Hose Plug Set .
Page 63 of 1202
PP190-02
PP-16
- PREPARATIONCOOLING
1996 TERCEL (RM440U)
EQUIPMENT
Radiator cap tester
Torque wrench
Page 64 of 1202
PP191-01
- PREPARATIONCOOLING
PP-17
1996 TERCEL (RM440U)
COOLANT
ItemCapacityClassification
Engine coolant (w/ Heater) M/T
A/T4.9 liters (5.2 US qts, 4.3 lmp. qts)
5.3 liters (5.6 US qts, 4.7 lmp. qts)Ethylene-glycol base
Page 65 of 1202
PP192-01
PP-18
- PREPARATIONCOOLING
1996 TERCEL (RM440U)
SSM (Special Service Materials)
08826-00100Seal Packing 1282B,
THREE BOND 1282B or equivalent
(FIPG)Water pump
Page 143 of 1202
SS0N9-04
- SERVICE SPECIFICATIONSCOOLING
SS-13
143 Author: Date:
1996 TERCEL (RM440U)
COOLING
SERVICE DATA
ThermostatValve opening temperature
Valve lift at 95°C (203°F)80 - 84°C (176 - 183°F)
8 mm (0.31 in.) or more
Radiator capRelief valve opening pressure STD
Minimum74 - 103 kPa (0.75 - 1.05 kgf/cm2, 10.7 - 14.9 psi)
59 kPa (0.6 kgf/cm2, 8.5 psi)
No. 1 electric
cooling fanRotating amperage M/T
A/T5.7 - 7.7 A
8.6 - 11.6 A
No. 2 electric
cooling fanRotating amperage6.4 - 7.4 A
Page 144 of 1202
SS0NA-03
SS-14
- SERVICE SPECIFICATIONSCOOLING
1996 TERCEL (RM440U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Drain plug x Cylinder block2525018
Water pump x Cylinder block17.517513
Oil dipstick guide x RH engine mounting bracket18.518514
Water inlet pipe x Cylinder block7.57565 in.´lbf
Intake manifold stay x Cylinder block2020015
Water inlet x Water outlet housing5.05043 in.´lbf
Radiator upper support x Body121209
Oil cooler x Radiator lower tank Nut A
Nut B, C15.0
8.5150
8511
75 in.´lbf
No. 1 cooling fan x Radiator7.07061 in.´lbf
No. 2 cooling fan x Radiator7.07061 in.´lbf