Page 1814 of 2062

Downloaded from www.Manualslib.com manuals search engine SST
R13455
SSTBattery
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS−13
1996 TOYOTA T100 (RM449U)
(2) Connect the SST connector to the airbag connector
of the spiral cable.
SST 09082−00700
(3) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(4) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(5) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (−) termi-
nal.
(c) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(d) Dispose of steering wheel pad (with airbag).
CAUTION:
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
Use gloves and safety glasses when handling a steer-
ing wheel pad with deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to a steering wheel pad with
deployed airbag.
(1) When scrapping a vehicle, deploy the airbag and
scrap the vehicle with the steering wheel pad still
installed.
(2) When moving a vehicle for scrapping which has a
steering wheel pad with deployed airbag, use
gloves and safety glasses.
Page 1815 of 2062

Downloaded from www.Manualslib.com manuals search engine R05747
Inflater
Cover
Connector
R05748
L
M
AB0163
Stripped Wire Harness SectionWire Harness
Diameter RS−14
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
1996 TOYOTA T100 (RM449U)
2. DEPLOYMENT WHEN DISPOSING OF STEERING
WHEEL PAD ONLY
NOTICE:
When disposing of the steering wheel pad (with air-
bag) only, never use the customers vehicle to deploy
the airbag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the steering wheel pad.
(See page SR−13 or SR−26)
CAUTION:
When storing the steering wheel pad, keep the upper sur-
face of the pad facing upward.
(b) Remove the steering wheel pad connector.
Remove the connector on the rear surface of the steering
wheel pad from the bracket.
(c) Fix steering wheel pad to disc wheel with tire.
(1) Install the 2 bolt with washers in the 2 bolt holes in
the steering wheel pad.
Bolt:
L: 35. mm (1.387 in.)
M: 6.0 mm (0.236 in.)
Pitch: 1.0 mm (0.039 in.)
NOTICE:
Tighten the bolts by hand until the bolts become diffi-
cult to turn.
Do not tighten the bolts too much.
(2) Using a service−purpose wire harness tie down the
steering wheel pad to the disc wheel.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2. or more).
HINT:
To calculate the square of the stripped wire harness section:
Square = 3.14 x (Diameter)
2
divided by 4
Page 1817 of 2062

Downloaded from www.Manualslib.com manuals search engine AB0158
Battery
SST
R05752
SST
H00401Weighty
y
x
RS−16
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
1996 TOYOTA T100 (RM449U)
(d) Check functioning of SST.
SST 09082−00700
(e) Install the SST
CAUTION:
Place the disc wheel on the level ground.
(1) Connect the SST connector to the steering wheel
pad connector.
SST 09082−00700
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST wire harness inside the disc
wheel.
(2) Move the SST to at least 10 m (33 ft) away from
steering wheel pad tied down on the disc wheel.
(f) Cover steering wheel pad with cardboard box or tires.
Covering method using cardboard box:
Cover the steering wheel pad with the cardboard
box and weight the cardboard box down in 4 places
with at least 190 N (20 kg, 44 lb).
Size of cardboard box:
Must exceed the following dimensions:
x=460 mm (18.11 in.)
When dimension of the cardboard box exceeds the di-
ameter of the disc wheel with the tire which the steer-
ing wheel pad is tied to−
x=460 mm (18.11 in.) + width of tire
y= 650 mm (25.59 in.)
NOTICE:
If a cardboard box smaller than the specified size is used,
the cardboard box will be broken by the shock from the air-
bag deployment.
Page 1818 of 2062

Downloaded from www.Manualslib.com manuals search engine R04211
Inner Diam.
Tires
(3 or More)Width
H00400
10 m (33 ft) or more
AB0166
− SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
RS−17
1996 TOYOTA T100 (RM449U)
Covering method using tires:
Place at least 3 tires without disc wheel on top of the
disc wheel with the tire to which the steering wheel
pad is tied.
Tire size: Must exceed the following dimensions−
Width: 185 mm (7.87 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Do not use tires with disc wheels.
NOTICE:
The tires may be marked by the airbag deployment, so use
the redundant tires.
(g) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(−) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the disc wheel which the steering wheel pad is tied
to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(h) Dispose of the steering wheel pad (with airbag)
CAUTION:
The steering wheel pad is very hot when the airbag is
deployed, so leave it alone for at least 30 minutes af-
ter deployment.
Use gloves and safety glasses when handling a steer-
ing wheel pad with deployed airbag.
Always wash your hands with water after completing
the operation.
Page 1827 of 2062
Downloaded from www.Manualslib.com manuals search engine RS03U−03
Z14843
Front Airbag Sensor RH
Front Airbag Sensor LH
BatteryBattery Carrier
Air Cleaner
Assembly RS−26
− SUPPLEMENTAL RESTRAINT SYSTEMFRONT AIRBAG SENSOR
1793 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT AIRBAG SENSOR
COMPONENTS
Page 1828 of 2062
Downloaded from www.Manualslib.com manuals search engine RS03V−01
− SUPPLEMENTAL RESTRAINT SYSTEMFRONT AIRBAG SENSOR
RS−27
1996 TOYOTA T100 (RM449U)
REMOVAL
NOTICE:
If the wiring connector of the SRS is disconnected with the ignition switch at ON or ACC posi-
tion, DTCs will be recorded.
Never use SRS parts from another vehicle. When replacing parts, replace them with new ones.
Never reuse the sensor involved in a collision when the SRS has been deployed.
Never repair a sensor in order to reuse it.
1. REMOVE THESE PARTS:
(a) Battery
(b) Air cleaner assembly
2. REMOVE FRONT AIRBAG SENSOR
(a) Disconnect the connector.
(b) Using a torx wrench, loosen the 2 screws and the sensor.
Torx wrench: T40 (Part No. 09042−00020 or locally manufactured tool)
Page 1836 of 2062

Downloaded from www.Manualslib.com manuals search engine BE01E−07
− BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE−1
1801 Author: Date:
1996 TOYOTA T100 (RM449U)
BODY ELECTRICAL SYSTEM
PRECAUTION
Take care to observe the following precautions when performing inspections or removal and replacement
of body electrical related parts.
1. LIGHTING SYSTEM
Halogen bulbs have pressurized gas inside and require special handling.
They can burst or scatter if scratched or dropped. Hold a bulb only by its plastic or metal case.
Don’t touch the glass part of a bulb with bare hands.
2. SRS (SUPPLEMENTAL RESTRAINT SYSTEM)
The TOYOTA T100 is equipped with an SRS (Supplemental Restraint System) such as the driver airbag.
Failure to carry out service operations in the correct sequence could cause the SRS to unexpectedly deploy
during servicing, possibly leading to a serious accident. Before servicing (including removal or installation
of parts, inspection or replacement), be sure to read the precautionary notices in the RS section.
3. AUDIO SYSTEM
If the battery negative (−) terminal is disconnected, the preset AM, FM 1 and FM 2 stations stored in
memory are erased, so be sure to note the stations and reset them after the battery terminal is recon-
nected.
If the battery negative (−) terminal is disconnected, the ”ANTI−THEFT SYSTEM” will operate when the
terminal is reconnected, but the radio, tape player and CD player will not operate. Be sure to input the
correct ID number so that the radio, tape player and CD player can be operated again.
4. MOBILE COMMUNICATION SYSTEM
If the vehicle is equipped with a mobile communication system, refer to precautions in the IN section.
Page 1847 of 2062

Downloaded from www.Manualslib.com manuals search engine Z08520
BE02X−03
Z14244
OFF
ON
N12605
N12606
BE−12− BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCH
1996 TOYOTA T100 (RM449U)
INSPECTION
1. INSPECT IGNITION SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
LOCK−No continuity
ACC2 − 3Continuity
ON1 − 2 − 3
7 − 8Continuity
START1 − 3 − 6
7 − 8Continuity
If continuity is not as specified, replace the switch.
2. INSPECT KEY UNLOCK WARNING SWITCH CONTI-
NUITY
Switch positionTester connectionSpecified condition
OFF (Key removed) −No continuity
ON (Key set)4 − 5Continuity
If continuity is not as specified, replace the switch.
3. Key Unlock Warning System:
INSPECT INTEGRATION RELAY OPERATION
(a) Connect the positive (+) lead from the battery to terminal
2 and 3.
(b) Connect the negative (−) lead from the battery to terminal
7 and 10.
(c) Check the buzzer sounds.
(d) Disconnect the positive (+) lead from the battery to termi-
nal 3.
(e) Check that the buzzer stops sounding.