1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine SA0GV−07
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (2WD)
SA−91
1530 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT UPPER SUSPENSION ARM (2WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0GW−07
R04506
FA0126
SA−92
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (2WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE BRAKE CALIPER (See page BR−27)
3. w/ ABS:
DISCONNECT ABS SPEED SENSOR WIRE FROM UP-
PER SUSPENSION ARM
Torque:8.0 N·m (82 kgf·cm, 71 in.·lbf)
4. REMOVE UPPER BALL JOINT FROM UPPER SUS-
PENSION ARM
(a) Support the lower suspension arm with a jack.
(b) Remove the 4 nuts and bolts, and disconnect the upper
suspension arm.
Torque: 31 N·m (320 kgf·cm, 23 ft·lbf)
5. REMOVE UPPER SUSPENSION ARM
(a) Remove the 2 bolts and camber adjusting shims.
Torque: 96 N·m (980 kgf·cm, 71 ft·lbf)
(b) Remove the upper suspension arm.
NOTICE:
Do not loose the camber adjusting shims. Record the
position and the thickness of camber adjusting shims
so that these can be reinstalled to their original loca-
tion.
At the times of installation, install an equal number
and thickness of shims in their original position.

Downloaded from www.Manualslib.com manuals search engine SA0GX−01
Z03685
SST
Z03686
SST
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (2WD)
SA−93
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. REMOVE BUSHING
(a) Remove the 2 bolts and retainers.
(b) Using SST, remove the 2 bushings.
SST 09710−30021 (09710−03031, 09710−03041)
2. INSTALL NEW BUSHING
(a) Using SST, install 2 new bushings.
SST 09710−30021 (09710−03051, 09710−03061)
(b) Install the washer and tighten the bolt by the hand.
NOTICE:
Do not torque the bolts.
HINT:
At the time of installation, after stabilizing the suspension,
torque the bolts.
Torque: 126 N·m (1,280 kgf·cm, 93 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0GY−01
SA−94
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (2WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−92).
AFTER INSTALLATION, CHECK FRONT WHEEL ALIGNMENT (See page SA−7)

Downloaded from www.Manualslib.com manuals search engine SA0GZ−02
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (4WD)
SA−95
1534 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT UPPER SUSPENSION ARM (4WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0H0−02
R04248
R04249
R04254
SA−96
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (4WD)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. w/ ABS:
DISCONNECT ABS SPEED SENSOR WIRE FROM
UPPER SUSPENSION ARM
Torque:8.0 N·m (82 kgf·cm, 71 in.·lbf)
3. REMOVE TORSION BAR SPRING (See page SA−86)
4. REMOVE UPPER BALL JOINT FROM UPPER
SUSPENSION ARM
NOTICE:
Make sure the steering knuckle is positively secured, as
shown, before removing upper ball joint from upper sus-
pension arm.
(a) Support the lower suspension arm with a jack.
(b) Remove the 4 nuts and disconnect the upper suspension
arm from the steering knuckle.
Torque: 33 N·m (340 kgf·cm, 25 ft·lbf)
(c) Remove the 3 bolts and remove the upper suspension
arm from frame.
Torque: 178 N·m (1,810 kgf·cm, 131 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0H1−01
FA0785
SST
FA0784
SST
FA0831
SST
FA0830
SST
FA0880
90°
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (4WD)
SA−97
1996 TOYOTA T100 (RM449U)
REPLACEMENT
1. REMOVE TORQUE ARM
2. REMOVE FRONT BUSHING
(a) Using a chisel and hammer, loosen the staked part of the
nut and remove the nut.
(b) Using SST and press, remove the front bushing.
SST 09710−26011 (09710−05041, 09710−05051)
3. REMOVE UPPER SUSPENSION ARM SHAFT
4. REMOVE REAR BUSHING
Using SST and press, remove the rear bushing
SST 09710−26011 (09710−05081),
09950−60010 (09951−00530),
09950−70010 (09951−07200)
5. INSTALL REAR BUSHING
(a) Using SST and press, install a new rear bushing.
SST 09710−26011 (09710−05061, 09710−05081)
HINT:
Do not apply grease or oil to the bushing.
(b) Install the upper suspension arm shaft.
6. INSTALL FRONT BUSHING
Using SST and press, install a new front bushing
SST 09710−26011 (09710−05061, 09710−05081)
7. TORQUE UPPER SUSPENSION ARM SHAFT
(a) Install the 2 retainers and new nuts.
HINT:
Position the upper suspension arm shaft so that the frame
installation surface is level with the suspension shaft arm.
(b) Torque the suspension arm shaft nuts.
Torque: 226 N·m (2,300 kgf·cm, 166 ft·lbf)
(c) Stake the nuts with a chisel and hammer.
8. INSTALL TORQUE ARM TO UPPER SUSPENSION
ARM
Torque: 87 N·m (890 kgf·cm, 64 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0H2−01
SA−98
− SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM (4WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−96).
AFTER INSTALLATION, CHECK FRONT WHEEL ALIGNMENT (See page SA−10)