1996 TOYOTA T100 engine

Downloaded from www.Manualslib.com manuals search engine R11761
FIPG
Seal Width Approx.
1 − 2 mm (0.04 − 0.08 in.)
R11762
FIPG
− SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER (4WD)
SA−67
1996 TOYOTA T100 (RM449U)
31. INSTALL DIFFERENTIAL CARRIER COVER
(a) Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the differential carrier and
carrier cover.
(b) Clean surfaces with FIPG material attached to using gas-
oline or alcohol.
(c) Apply FIPG to the carrier cover, as shown.
FIPG:
Part No. 08826−00090, THREE BOND 1281 or equiva-
lent
HINT:
Install the carrier cover within 10 minutes after applying FIPG.
(d) Install the differential carrier cover with the 8 bolts.
Torque: 47 N·m (475 kgf·cm, 34 ft·lbf)
32. INSTALL A.D.D. ACTUATOR
(a) Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the actuator and clutch case.
(b) Clean surfaces with FIPG material attached to using gas-
oline or alcohol.
(c) Apply FIPG to the clutch case, as shown.
FIPG:
Part No. 08826−00090, THREE BOND 1281 or equiva-
lent
HINT:
Install the actuator within 10 minutes after applying FIPG.
(d) Torque the 4 bolts.
Torque: 21 N·m (210 kgf·cm, 15 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine SA0G9−01
SA−68
− SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER (4WD)
1996 TOYOTA T100 (RM449U)
INSTALLATION
Installation is in the reverse order of removal (See page SA−47).
AFTER INSTALLATION, FILL DIFFERENTIAL WITH HYPOID GEAR OIL (See page SA−43)

Downloaded from www.Manualslib.com manuals search engine SA0GA−01
F01743
Differential
A.D.D. Indicator Switch
ActuatorVacuum TankTransfer Indicator SwitchA.D.D. Relay 4WD Indicator A.D.D. Solenoids
(VSV2 and VSV4)
− SUSPENSION AND AXLEA.D.D. CONTROL SYSTEM
SA−69
1508 Author: Date:
1996 TOYOTA T100 (RM449U)
A.D.D. CONTROL SYSTEM
LOCATION

Downloaded from www.Manualslib.com manuals search engine SA0GB−01
SA0356
SA0361
SA0362
Port A
SA0363
Port B
SA0383
SA−70
− SUSPENSION AND AXLEA.D.D. CONTROL SYSTEM
1996 TOYOTA T100 (RM449U)
INSPECTION
1. INSPECT CLUTCH HUB AND CLUTCH SLEEVE
(a) Check the clutch hub and clutch sleeve for wear and dam-
age.
(b) Check that clutch sleeve sides smoothly on the clutch
hub.
2. MEASURE CLEARANCE OF SLEEVE FORK AND
CLUTCH SLEEVE
Using a feeler gauge, measure the clearance between the
sleeve fork and the clutch sleeve.
Maximum clearance: 0.35 mm (0.0138 in.)
3. INSPECT A.D.D. ACTUATOR
(a) Check that the sleeve fork moves to the actuator side
when a vacuum of 66.7 kPa (500 mmHg, 19.69 in.Hg) is
applied to the port A. Also check that the vacuum remains
constant.
(b) Check that the sleeve fork moves away from the actuator
when a vacuum of 66.7 kPa (500 mmHg, 19.69 in.Hg) is
applied to port B. Also check that the vacuum remains
constant.
4. INSPECT A.D.D. SOLENOIDS
(a) Using an ohmmeter, measure the resistance of the sole-
noids.
Resistance: 37 − 44 Ω

Downloaded from www.Manualslib.com manuals search engine SA0384
Air FilterE
F
SA0385
Air FilterE
F
SA0375
1
2 3
4
61
23
4
6
Z04174
Z04175
− SUSPENSION AND AXLEA.D.D. CONTROL SYSTEM
SA−71
1996 TOYOTA T100 (RM449U)
(b) Connect the battery to the solenoid.
Check that air flows from the port E to port F.
Check that air does not flow from the port E to the air filter.
(c) Disconnect the battery positive voltage from the solenoid.
Check that air flows from the port E to the air filter.
Check that air does not flow from the port E to port F.
5. INSPECT A.D.D. RELAY
(a) Using an ohmmeter, check that continuity exists between
terminals 1 and 3.
(b) Using an ohmmeter, check that continuity exists between
terminals 2 and 6.
(c) Connect the positive (+) lead from the battery to terminal
6 and the negative (−) lead to terminal 2.
(d) Using an ohmmeter, check that continuity exists between
terminals 1 and 4.
6. INSPECT A.D.D. INDICATOR SWITCH
(a) Using an ohmmeter, check that continuity exists between
terminals when the switch when the switch is pushed (dif-
ferential connected position).
(b) Using an ohmmeter, check that continuity doesn’t exists
when the switch is free (differential disconnected posi-
tion).
7. INSPECT TRANSFER INDICATOR SWITCH
(a) Using an ohmmeter, check that there is continuity be-
tween terminals between terminals when the switch is
pushed (transfer 4WD position).
(b) Using an ohmmeter, check that there is continuity be-
tween terminals when switch is free (transfer H2 position).

Downloaded from www.Manualslib.com manuals search engine SA0GC−07
SA−72
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (2WD)
1511 Author: Date:
1996 TOYOTA T100 (RM449U)
FRONT SHOCK ABSORBER (2WD)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine SA0GD−01
R03309
W00406
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (2WD)
SA−73
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE FRONT WHEEL
Torque: 103 N·m (1,050 kgf·cm, 76 ft·lbf)
2. REMOVE SHOCK ABSORBER
(a) Remove the 2 bolts and disconnect the shock absorber
lower side from the lower suspension arm.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(b) Hold the shock absorber and remove the set nut, 2 retain-
ers, cushion and shock absorber.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(c) Remove the 2 retainers and cushion from the shock ab-
sorber.

Downloaded from www.Manualslib.com manuals search engine SA0GE−01
SA0039
SA−74
− SUSPENSION AND AXLEFRONT SHOCK ABSORBER (2WD)
1996 TOYOTA T100 (RM449U)
INSPECTION
INSPECT SHOCK ABSORBER
Compress and extend the shock absorber piston rod and check
that there is no abnormal resistance or unusual operation
sound.
If there is any abnormality, replace the shock absorber with a
new one.
NOTICE:
When discarding the shock absorber, see DISPOSAL on
page SA−75.