1996 TOYOTA T100 transmission oil

Downloaded from www.Manualslib.com manuals search engine AT1362
Seal Breadth
2 − 3 mm (0.08 − 0.12 in.)
Q07625
AT−16
− AUTOMATIC TRANSMISSIONVALVE BODY ASSEMBLY
1357 Author: Date:
1996 TOYOTA T100 (RM449U)
16. INSTALL OIL PAN
(a) A340E:
Install the 4 magnets.
(b) A340F:
Install the 6 magnets.
(c) Remove any packing material and be careful not to drop
oil on the contacting surfaces of the transmission case
and oil pan.
(d) Apply FIPG to the oil pan, as shown in the illustraiton.
FIPG: Part No. 08826−00090, THREE BOND 1281 or
equivalent
(e) Install the oil pan with the 19 bolts.
Torque: 7.4 N·m (75 kgf·cm, 65 in.·lbf)
17. INSTALL DRAIN PLUG
Torque: 20 N·m (205 kgf·cm, 15 ft·lbf)
18. FILL FLUID AND CHECK FLUID

Downloaded from www.Manualslib.com manuals search engine Q07584
3RZ−FE (A340E)
Front Exhaust Pipe
StarterOil Cooler Pipe
Plug for Hydraulic Test
Speedometer Cable
Bush
Cross Shaft
Rear Mounting
Insulator Rear End Plate O−Ring
Oil Filler Pipe No.2 Gear
Shifting Rod
 Non−reusable partPropeller Shaftx6
Rear Mounting Bracket
AT02A−02
AT−26
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340E)
1367 Author: Date:
1996 TOYOTA T100 (RM449U)
AUTOMATIC TRANSMISSION UNIT (A340E)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine Q07585
5VZ−FE (A340E)
StarterOil Cooler Pipe
Plug for Hydraulic Cable
Speedometer Cable
Bush
No.2 Gear
Shifting Rod
No.1 Throttle Cable
Clamp Torque Converter
Clutch
Rear End Plate
Propeller Shaft
 Non−reusable partOil Filler Pipe
 O−Ring
Rear Mounting BracketCross Shaft x6 Throttle Cable
Rear Mounting Insulator
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340E)
AT−27
1368 Author: Date:
1996 TOYOTA T100 (RM449U)

Downloaded from www.Manualslib.com manuals search engine AT02B−02
Q06797
Q06962
3RZ−FE AT−28
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340E)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE ATF LEVEL GAUGE
2. REMOVE ENGINE UNDER COVER
3. DISCONNECT THROTTLE CABLE
(a) Loosen the nut and disconnect the cable.
(b) Remove the throttle cable from the clamps.
4. 5VZ−FE:
REMOVE NO.1 THROTTLE CABLE CLAMP
Remove the 2 nuts and No.1 throttle cable clamp.
5. JACK UP VEHICLE
6. REMOVE OIL FILLER PIPE
Remove the bolt and oil filler pipe with the O−ring.
HINT:
At the time of reassembly, please refer to the following item.
Replace used O−ring with a new one.
7. REMOVE PROPELLER SHAFT (See page PR−3)
8. 3RZ−FE:
REMOVE FRONT EXHAUST PIPE
(a) Disconnect the oxygen sensor connector.
(b) Remove the 2 bolts and retainer.
Torque: 48 N·m (490 kgf·cm, 35 ft·lbf)
(c) Loosen the clamp bolt and disconnect the clamp from the
support bracket.
Torque: 19 N·m (195 kgf·cm, 14 ft·lbf)
(d) Remove the 2 bolts and support bracket.
Torque: 71 N·m (730 kgf·cm, 53 ft·lbf)
(e) Remove the 3 nuts, front exhaust pipe and 3 gaskets.
Torque: 62 N·m (630 kgf·cm, 40 ft·lbf)
HINT:
At the time of reassembly, please refer to the following item.
Replace the used 3 gaskets with new ones.

Downloaded from www.Manualslib.com manuals search engine Q06796
5VZ−FE
Q06806
Z18883
A
B
C
Q06986
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340E)
AT−29
1996 TOYOTA T100 (RM449U)
9. 5VZ−FE:
REMOVE FRONT EXHAUST PIPE
(a) Disconnect the oxygen sensor connector.
(b) Remove the 2 bolts and retainer.
Torque: 48 N·m (490 kgf·cm, 35 ft·lbf)
(c) Remove the 3 bolts and support bracket.
Torque: 44 N·m (450 kgf·cm, 33 ft·lbf)
(d) Remove the 3 nuts, front exhaust pipe and 3 gaskets.
Torque: 62 N·m (630 kgf·cm, 40 ft·lbf)
HINT:
At the time of reassembly, please refer to the following item.
Replace the used 3 gaskets with new ones.
10. DISCONNECT SPEEDOMETER CABLE
(a) Loosen the serrated collar with pliers. Do not lose the felt
dust protector and washer.
(b) Disconnect the cable.
11. DISCONNECT NO.2 VEHICLE SPEED SENSOR CON-
NECTOR AND SOLENOID CONNECTOR
12. REMOVE CROSS SHAFT
(a) Remove the clip and disconnect the No.2 gear shifting
rod.
(b) Remove the nut, washer, 4 bolts and the cross shaft.
Torque:
A (Transmission side): 13 N·m (130 kgf·cm, 9 ft·lbf)
B (Frame side): 28 N·m (290 kgf·cm, 21 ft·lbf)
C (Nut): 13 N·m (130 kgf·cm, 9 ft·lbf)
13. REMOVE OIL COOLER PIPE
(a) Remove the bolts and 3 clamps.
(b) Disconnect the 2 oil cooler pipes.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)

Downloaded from www.Manualslib.com manuals search engine AT02D−02
Q07586
x6 5VZ−FE (A340F)
Oil Cooler Pipe
Shift Lever Knob
Transfer Shift Lever
Staeter
Plug for Hydraulic TestSpeedmeter CableBoot
Snap Ring
Oil Filler Pipe
No. 1 Throttle Cable
ClampThrottle Cable
Torque
Converter
Clutch
Stiffener Plate
 O−Ring
Bush
No. 2 Gear
Shifting Rod
Rear End Plate
x6
Cross Shaft
Rear Mounting Isulator
Rear Support Member
Dynamic DamperTransfer Under Cover
Retainer
TWC Gasket
Front Exhaust Pipe
 Gasket
Bracket
Stabilizer Bar
Engine Under CoverProtector
Rear Propeller Shaft
Front Propeller Shaft
 Non−reusable part
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340F)
AT−33
1374 Author: Date:
1996 TOYOTA T100 (RM449U)
AUTOMATIC TRANSMISSION UNIT (A340F)
COMPONENTS

Downloaded from www.Manualslib.com manuals search engine AT02E−02
Q02639
Q02640
D10996
AT−34
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340F)
1996 TOYOTA T100 (RM449U)
REMOVAL
1. REMOVE ENGINE UNDER COVER
2. DISCONNECT THROTTLE CABLE
(a) Loosen the nut and disconnect the cable.
(b) Remove the throttle cable from the clamp.
3. REMOVE TRANSFER SHIFT LEVER FROM INSIDE OF
VEHICLE
(a) Remove the shift lever knob.
(b) Remove the 4 screws and the boot.
(c) Using pliers, remove the snap ring and pull out the shift
lever from the transfer.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the transfer shift lever.
4. REMOVE NO.1 THROTTLE CABLE CLAMP
Remove the 2 nuts and No.1 throttle cable clamp.
5. JACK UP VEHICLE
6. REMOVE OIL FILLER PIPE
Remove the bolt and oil filler pipe with the O−ring.
HINT:
At the time of reassembly, please refer to the following item.Re-
place the used O−ring with a new one.
7. REMOVE FRONT AND REAR PROPELLER SHAFT
(See page PR−11)
8. REMOVE FRONT EXHAUST PIPE (See page EM−108)

Downloaded from www.Manualslib.com manuals search engine Q04688
Z18883
BA
C
Q06800
− AUTOMATIC TRANSMISSIONAUTOMATIC TRANSMISSION UNIT (A340F)
AT−35
1996 TOYOTA T100 (RM449U)
9. DISCONNECT SPEEDOMETER CABLE
(a) Loosen the serrated collar with pliers. Do not lose the felt
dust protector and washer.
(b) Disconnect the cable.
10. DISCONNECT NO.2 VEHICLE SPEED SENSOR CON-
NECTOR
11. DISCONNECT SOLENOID CONNECTOR
12. DISCONNECT TRANSFER NEUTRAL POSITION
SWITCH
13. DISCONNECT TRANSFER L4 POSITION SWITCH
14. DISCONNECT TRANSFER INDICATOR SWITCH
15. SEPARATE WIRE HARNESS FROM TRANSMISSION
AND TRANSFER
16. REMOVE CROSS SHAFT
(a) Remove the clip and disconnect the No.2 gear shifting
rod.
(b) Remove the nut, washer, 4 bolts and the cross shaft.
Torque:
A (Transmission side): 13 N·m (130 kgf·cm, 9 ft·lbf)
B (Frame side): 28 N·m (290 kgf·cm, 21 ft·lbf)
C (Nut): 13 N·m (130 kgf·cm, 9 ft·lbf)
17. DISCONNECT STARTER WIRE
(a) Remove the nut and disconnect the starter wire.
(b) Disconnect the starter connector.
18. REMOVE OIL COOLER PIPE
(a) Remove the bolt and front side oil cooler pipe clamp.
(b) Remove the bolt and rear side oil cooler pipe clamp.
(c) Disconnect the 2 oil cooler pipes.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
19. DISCONNECT ATF TEMPERATURE SENSOR CON-
NECTOR
20. DISCONNECT PARK/NEUTRAL POSITION SWITCH
CONNECTOR