1996 TOYOTA RAV4 turn signal

W03162
*2*1
*1: 2WD models
*2: 4WD models
− DIAGNOSTICSANTI−LOCK BRAKE SYSTEM
DI−273
1996 RAV4 (RM447U)
Stop Light Switch Circuit
CIRCUIT DESCRIPTION
This stop light switch senses whether the brake pedal is depressed or released, and sends a signal to the
ECU.
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check operation of stop light.
CHECK:
Check that stop light lights up when brake pedal is depressed and turns off when brake pedal is released.
NG Repair stop light circuit (See page BE−2).
OK
DI41R−02

W01418F15322
EC
A
33
*2*111 E1
ABR BREA1
12 V
DLC1 J2
Junction
Connector
*
1: 2WD Models
*2: 4WD ModelsA16 A17ABS ECU
TsTs 8
LL6
F15316
E1
TsDLC1
DI−280
− DIAGNOSTICSANTI−LOCK BRAKE SYSTEM
1996 RAV4 (RM447U)
Ts Terminal Circuit
CIRCUIT DESCRIPTION
The sensor check circuit detects abnormalities in the speed sensor signal which cannot be detected with
the DTC check. Connecting terminals Ts and E1 of the DLC1 in the engine compartment starts the check.
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check voltage between terminals Ts and E1 of DLC1.
PREPARATION:
(a) Turn the ignition switch ON.
(b) Measure the voltage between terminals Ts and E1 of the
DLC1.
OK:
Voltage: 10 − 14 V
OK If ABS warning light does not blink even after Ts
and E1 are connected, ECU may be defective.
NG
DI41W−02

BE6443
(1)
(2)
(1)
No.Operation MethodCRUISE MAIN Indicator Light
Blinking PatternDiagnosis
1 Turn SET/COAST switch ON
2Turn RES/ACC switch ON
3Turn CANCEL switch ON
Turn stop light switch ON
Depress brake pedal
Turn PNP switch OFF
(Shift to except D position)
4Drive at about 40 km/h
(25 mph)or higher
Drive at about 40 km/h
(25 mph) or below
LightON
OFF
LightON
OFF
LightON
OFFSwitch ON
Switch OFF
LightON
OFFSwitch OFF
Switch ONSET/COAST switch circuit
is normal
RES/ACC switch circuit
is normal
CANCEL switch circuit
is normal
Stop light switch circuit
is normal
PNP switch circuit is
normal
Vehicle Speed Sensor is
normal
LightON
OFF LightON
OFF
1sec.
0.25 sec.0.25 sec.
Turn clutch switch OFF
(Depress clutch pedal)Clutch switch circuit
is normal
− DIAGNOSTICSCRUISE CONTROL SYSTEM
DI−331
1996 RAV4 (RM447U)
4. INPUT SIGNAL CHECK
HINT:
(1) For check No.1 − No.2.
Turn the ignition switch ON.
(2) For check No.3.
Turn ignition switch ON.
Shift to D position. (A/T Vehicle)
(3) For check No.4.
Jack up the vehicle.
Start the engine.
Shift to D position. (A/T Vehicle)
(a) Press the control switch to the SET/COAST or RES/ACC
position and hold it down or hold it up (1).
(b) Push the main switch ON (2).
(c) Check that the CRUISE MAIN indicator light blinks twice
or 3 times repeatedly after 3 seconds.
(d) Turn the SET/COAST or RES/ACC switch OFF.
(e) Operate each switch as listed in the table below.
(f) Read the blinking pattern of the CRUISE MAIN indicator
light.
(g) After performing the check, turn the main switch OFF.
HINT:
When 2 or more signals are input to the ECU, the lowest num-
bered code will be displayed first.

N17894
Cruise Control
Actuator
457
16 IB2 STOP FuseStop Light SwitchCruise Control ECU
STP−
L
L− 26 1016 1
3 4 2
G−W
G−B
L−B L−B R−Y
R−Y R−W
GNDL
IB2 DI−340
− DIAGNOSTICSCRUISE CONTROL SYSTEM
1996 RAV4 (RM447U)
DTC 12 Actuator Magnetic Clutch Circuit
CIRCUIT DESCRIPTION
This circuit turns on the magnetic clutch inside the actuator during cruise control operation according to the
signal from the ECU. If a malfunction occurs in the actuator or vehicle speed sensor, etc. during cruise con-
trol, the rotor shaft between the motor and control plate is released.
When the brake pedal is depressed, the stop light switch turns on, supplying electrical power to the stop light.
Power supply to the magnetic clutch is mechanically cut and the magnetic clutch is turned OFF.
When driving downhill, if the vehicle speed exceeds the set speed by 15 km/h (9 mph), the ECU turns the
magnetic clutch OFF. If the vehicle speed later drops to within 10 km/h (6 mph) above the set speed, then
cruise control at the set speed is resumed.
DTC No.Detection ItemTrouble Area
12Short in magnetic clutch circuit
Open (0.8 sec.) in magnetic clutch circuit
Cruise contorl actuator magnetic clutch
Harness or connector between ECU and magnetic clutch,
magnetic clutch and body ground
ECU
STOP Fuse
WIRING DIAGRAM
DI42O−02

SET/COAST
SWITCH
RESUME/ACCEL
SWITCH
CANCEL
SWITCH
ON
OFF Input SignalIndicator light
blinking pattern
ON
OFF
ON
OFF2 Pulse
3 Pulse
Switch OFF
Switch ON
BE3840N14697I09116
ON
(−)
CCS
(+)
− DIAGNOSTICSCRUISE CONTROL SYSTEM
DI−349
1996 RAV4 (RM447U)
INSPECTION PROCEDURE
1 Input signal check.
PREPARATION:
(a) See input signal check on page DI−328.
(b) Check the indicator light operation when each of the SET/
COAST, RESUME/ACCEL and CANCEL is turned ON.
OK:
SET/COAST, RESUME/ACCEL switch:
The signals shown in the table on the left should be
output when each switch is ON. The signal should
disappear when the switch is turned OFF.
CANCEL switch:
The indicator light goes off when the cancel switch is
turned on.
OK Proceed to next circuit inspection shown on
matrix chart (See page DI−336).
NG
2 Check voltage between terminal CCS of ECU connector and body ground.
PREPARATION:
Remove ECU with connectors still connected.
CHECK:
(a) Turn ignition switch ON.
(b) Measure voltage between terminal CCS of ECU connec-
tor and body ground, when each of the SET/COAST, RE-
SUME/ACCEL and CANCEL is turned ON.
OK:
Switch positionVoltage
Neutral10 − 16 V
RES/ACC0.8 − 1.4 V
SET/COAST2.4 − 4.0 V
CANCEL5.1 − 8.3 V
OK Proceed to next circuit inspection shown on
matrix chart (See page DI−336).
NG

N17898
Ignition
SwitchSTOP FuseStop Light
SwitchCruise Control
ECU
STP−
L
L−
GNDL5
47 211
1F1I
IB2
IB2 16
L−BG−B10
2616 1
3 42
R−W R−WJ/B No.1
R−Y
L−BG−W
R−Y
10 A
Cruise Control
Actuator
− DIAGNOSTICSCRUISE CONTROL SYSTEM
DI−351
1996 RAV4 (RM447U)
Stop Light Switch Circuit
CIRCUIT DESCRIPTION
When the brake is on, battery positive voltage normally applies through the stop fuse and stop light switch
to terminal STP− of the ECU, and the ECU turns the cruise control off.
A fail−safe function is provided so that cancel functions normally, even if there is a malfunction in the stop
light signal circuit.
If the harness connected to terminal STP− has an open, terminal STP− will have battery positive voltage and
the cruise control will be turned off, also SET not occurring.
Also, when the brake is on, the magnetic clutch is cut electrically by the stop light switch, turning the cruise
control off. (See page DI−338 for operation of the magnetic clutch)
WIRING DIAGRAM
DI42S−02

ON
OFFBrake pedal is depressed
DI−352
− DIAGNOSTICSCRUISE CONTROL SYSTEM
1996 RAV4 (RM447U)
INSPECTION PROCEDURE
1 Check operation of stop light.
CHECK:
Check that stop light comes on when brake pedal is depressed, and turns off when brake pedal is released.
NG Check stop light circuit.
OK
2 Input signal check.
CHECK:
(a) See input signal check on page DI−328.
(b) Check the indicator light when the brake pedal is de-
pressed.
OK:
The indicator light goes off when the brake pedal is
depressed.
OK Proceed to next circuit inspection shown on
matrix chart (See page DI−336).
NG

N17323
Throttle Position
Sensor2
L5
IG1L
21IDL12 V Cruise Control ECU DI−354
− DIAGNOSTICSCRUISE CONTROL SYSTEM
1996 RAV4 (RM447U)
Idle Switch Circuit
CIRCUIT DESCRIPTION
When the idle switch is turned ON, a signal is sent to the ECU. The ECU uses this signal to correct the dis-
crepancy between the throttle valve position and the actuator position sensor value to enable accurate
cruise control at the set speed. If the idle switch is malfunctioning, problem symptoms also occur in the en-
gine, so also inspect the engine.
WIRING DIAGRAM
DI42T−02