1996 TOYOTA RAV4 engine oil

Z17349
3
1
2
P15304
RH Engine
Mounting
Bracket
PS Pump
Bracket
P13432
EM7333
P15298
3
1
2 M/T
5
8 7
6
4
− ENGINE MECHANICALCYLINDER BLOCK
EM−103
1996 RAV4 (RM447U)
(b) Install the water pump with the 3 bolts. Tighten the bolts
in the sequence shown.
Torque: 8.8 N·m (90 kgf·cm, 78 in.·lbf)
(c) Install the adjusting bar with the bolt.
Torque: 22 N·m (220 kgf·cm, 16 ft·lbf)
14. INSTALL OIL PUMP AND OIL PAN (See page LU−14)
15. INSTALL CYLINDER HEAD (See page EM−55)
16. INSTALL TIMING BELT AND PULLEYS (See page
EM−20)
17. INSTALL RH ENGINE MOUNTING BRACKET
Install the mounting bracket with the 3 bolts.
Torque: 52 N·m (530 kgf·cm, 38 ft·lbf)
18. INSTALL PS PUMP BRACKET
Install the PS pump bracket with the 3 bolts.
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
19. DISCONNECT ENGINE FROM ENGINE STAND
20. INSTALL REAR END PLATE
Install the rear end plate with the bolt.
Torque: 9.3 N·m (95 kgf·cm, 82 in.·lbf)
21. M/T:
INSTALL FLYWHEEL
(a) Apply adhesive to 2 or 3 threads of the bolt end.
Adhesive:
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent
(b) Install the flywheel on the crankshaft.
(c) Install and uniformly tighten the 8 bolts, in several passes,
in the sequence shown.
Torque: 88 N·m (900 kgf·cm, 65 ft·lbf)

29
G
Position of Parts in Engine Compartment
I 1 Idle Air Control Valve R 1Radiator Fan Motor
I 2 Igniter R 2 Rear Washer Motor
I 3 Ignition Coil and Distributor
I 4 Ignition Coil and Distributor S 1 Solenoid Valve SLD
I 5 Injector No. 1 S 2 Starter
I 6 Injector No. 2 S 3 Starter
I 7 Injector No. 3
I 8 Injector No. 4 T 1 Throttle Position Sensor
I 9 Intake Air Temp. Sensor
V 1 Vapor Pressure Sensor
K 1 Knock Sensor V 2 Vehicle Speed Sensor (Combination Meter)
V 3 Vehicle Speed Sensor (Front)
M 1 Manifold Absolute Pressure Sensor V 4 Vehicle Speed Sensor (Rear)
V 5 VSV (Center Diff. Lock No. 1)
N 1 Noise Filter (Ignition System) V 6 VSV (Center Diff. Lock No. 2)
V 7 VSV (EGR)
O 1 Oil Pressure SW V 8 VSV (EVAP)
O 2 Oxygen Sensor (Bank 1 Sensor 1) V 9 VSV (Vapor Pressure Sensor)
O 3 Oxygen Sensor (Bank 1 Sensor 2)
W 1 Water Temp. Sender
P 1 Park/Neutral Position SW (A/T)

60
IGNITION
IG 1 11
IG 1 4
20A
AM2
2 2
A
ECJ 2
JUNC
CON21 4 EA1 7
B-R B-R B-R
B-Y B- O
B-W W
B
L- YG
B- W B-O B
B-O
DISTRIBUTOR
BATTERYIGNITION
COIL
BR
B
A 2A1 G- G+ B1
B2 IGNITION COIL AND DISTRIBUTORB I 3 , I 4
A
20 21
2
E
OCK
A
B-O
I 5
W
I 4
(
SHIELDED)
(
SHIELDED)
AIG 2 8
4
NCTION
ONNECTOR
B TO TA C H
[C O M B .
TO A/C AM PRIFIER
1 2
CRANKSH
POSITION
SENSOR C 2
R
1D 8
1H 14
CB
IG T IGF EXT 53
IG N ITER I 2
AFT
TIO N
NECTORNE- IGT IGF
E 4
ENGINE CONTROL
MODULEG+ NE+
R
417 5 20 3J
BB
OM ETER
METER]G
IG NITION S W I1 0 AM1ACC
IG 1
76AM2 IG2
ST2
80A M AIN
FUSIBL
LINK BL F 7
U
DJ
C
DD

68
ENGINE CONTROL
I 4 IG 1 9
C 12
+BB 6
OX1B 5
OX2B 15
TE 1
B 2PIM
B 1VC
B 11VTA
B 3TH A
B 4TH W
B 7PTNK
B 9E2 B- R B- R B-O
BR
BR
Y
BR BR BR
B-R B-R
L-W B- R
BR LG-R
YY
L-R
Y-B
W
L- Y
BR BR
BR
B
B
BR
BR(
SHIELDED) (
SHIELDED)
A 5
G+ A 4
NE+A 17
NE -A 3
IG F
C 17ELS
B 10KNK
2
B B
(
SHIELDED)
(
SHIELDED)
MANIFOLD
ABSO LUTE
PRESSURE
SENSORTHROTTLE
POSITION
SENSOR
FROM TAI
RELAY (
L)
FR O M D EF
RELAY (
L)
CK
SO R ENGINE CONTROL MODULEB E 4 , E 5
AC, E 6
ENSOR
A 2 G-
A 1 G+ IGNITION COIL AND DISTRIBUTOR
I I 2 B1
B2
DISTRIBUTOR
B-O
BB-O
IG N ITIO N
COIL
A 20
IG T
R
G
R
B
L-Y (
SHIELDED)
BRB-O
1 2
1 2
OXYGEN SENSOR
(
BANK 1 SENSO R1)
OXYGEN SENSOR
(
BANK 1 SENSO R2) O 2
O 3
L
TO CRUISE
CONTROL ECU
V V
BR
B BBR
BR (
SHIELDED) (
SHIELDED)
I 5 I 5 I 5 I 4
DATA LINK CO NNECTOR 1 D 1
(
SHIELDED) (
SHIELDED)
B
TO A/C
AM PLIFIER
B-W
I 4W
G
I 5
B I 3 , I 4
A
IG2 8
1 2
CRANKSHAFT POSITION
SENSOR C 2
G
1 2
1 2
1 3 232
E2
Y
R
R
Y
L-Y
VCC PTNK1
G
BL-R
L Y
INTAKE AIR TEM P. SENSOR I 9
DIO
(
EN D 4
LLIG H T
OGGER
KNO
SEN K 1
ENGINE COOLANT TEMP. S E 2
IG 1 5
APOR PRESSURE SENSOR 1
I 5
8 12 3
TE 1+B E1
534
-C B TAC
IG T IG F
21 GNITER
3 1DE
GINE IDLE-UP)
1E2 VC PIM
M 11 432
T 1

127
WHEN THE IGNITION SW IS TURNED ON, CURRENT FLOWS TO TERMINAL 2 OF THE REAR WASHER MOTOR, TERMINAL 3 OF THE
REAR WIPER RELAY AND TERMINAL 1 OF THE REAR WIPER MOTOR THROUGH THE WIPER FUSE.
1. REAR WIPER NORMAL OPERATION
WITH THE IGNITION SW TURNED ON AND REAR WIPER AND WASHER SW TURNED ON, THE CURRENT FLOWING TO TERMINAL 3
OF THE REAR WIPER RELAY FLOWS TO TERMINAL 6 OF THE RELAY "TERMINAL 10 OF THE REAR WIPER AND WASHER SW "
TERMINAL 2 "TOGROUND. THUS, THE RELAY COIL IS ACTIVATED AND THE CURRENT TO TERMINAL 3 OF THE RELAY FLOWS TO
TERMINAL 4 " TERMINAL 4 OF THE REAR WIPER MOTOR " MOTOR "TO GROUND AND CAUSES THE MOTOR TO OPERATE THE
WIPER.
2. REAR WIPER INTERMITTENT OPERATION
WHEN THE IGNITION SW IS ON AND THE REAR WIPER AND WASHER SW IS TURNED TO INT POSITION, CURRENT FLOWING TO
TERMINAL 3 OF THE REAR WIPER RELAY FLOWS TO TERMINAL 2 OF THE RELAY "TERMINAL 13 OF THE REAR WIPER AND
WASHER SW "TERMINAL 2 "GROUND.
THIS CAUSES THE MOTOR TO OPERATE (THE POINT CHANGES) AND THE INTERMITTENT CIRCUIT OF THE RELAY OPERATES.
INTERMITTENT OPERATION OF THE CIRCUIT IS CONTROLLED BY THE CHARGING AND DISCHARGING OF THE CONDENSER
INSTALLED INSIDE THE RELAY.
3. WASHER OPERATION
WITH THE IGNITION SW TURNED ON AND THE REAR WIPER AND WASHER SW TURNED TO ON POSITION, WHEN THE WIPER SW IS
TURNED FURTHER, THE CURRENT FLOWING TO TERMINAL 2 OF THE REAR WASHER MOTOR FLOWS TO TERMINAL 1 OF THE
MOTOR "TERMINAL 12 OF THE REAR WIPER AND WASHER SW "TERMINAL 2 "TO GROUND SO THAT THE WASHER MOTOR
ROTATES AND THE WINDOW WASHER EJECTS THE SPRAY, ONLY WHILE THE SWITCH IS FULLY TURNED.
WHEN THE WIPER SW IS OFF AND THEN TURNED TO WASHER ON (WIPER OFF SIDE), ONLY THE WASHER OPERATES.
R 2 REAR WASHER MOTOR
2-GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
1-GROUND : CONTINUITY WITH WASHER SW TURNED ON
R15 REAR WIPER RELAY
3-GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
2-GROUND : CONTINUITY WITH REAR WIPER SW INT POSITION
6-GROUND : CONTINUITY WITH REAR WIPER SW ON POSITION
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
C1430J1029R1632 (2-DOOR), 33 (4-DOOR)
F 831R 229R1732 (2-DOOR), 33 (4-DOOR)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1F20FUSE BLOCK ASSY WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1I20INSTRUMENT PANEL WIRE AND J/B NO 1 (LOWER FINISH PANEL)1J20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1L20FLOOR WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
ID136FLOOR WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
BK140 (2-DOOR)BACK DOOR NO 1 WIRE AND FLOOR WIRE (BESIDE RIGHT REAR COMB LIGHT)BK142 (4-DOOR)BACK DOOR NO. 1 WIRE AND FLOOR WIRE (BESIDE RIGHT REAR COMB. LIGHT)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
IG36RIGHT KICK PANEL
: SPLICE POINTS
CODESEE PAGEWIRE HARNESS WITH SPLICE POINTSCODESEE PAGEWIRE HARNESS WITH SPLICE POINTS
E 134ENGINE ROOM MAIN WIREB1042 (4-DOOR)BACK DOOR NO. 1 WIRE
B1040 (2-DOOR)BACK DOOR NO. 1 WIRE
SYSTEM OUTLINE
SERVICE HINTS

152
COMBINATION METER
AUGE
BLOCK] FROM POW ER SOURCE SYSTEM (
SEE PAGE 54)
IG 1 2B1
IF EC
TAC HO
FU EL
WATER TEMP. FU EL
MALFUNCTION
INDICATOR LAMP
OIL
AB S
A 8
A 11 A10 C6B6A13 A12 B5B4A9B8B7
R R-L R-L
L- B
R-Y
B
R- L
Y-R
BR
BR
Y-G
G-R
Y-R
R-Y R-L R- L
TO ABS ECU
ESSURE SPEEDCO M BIN ATIO N M ETERB C 9 , C10AC, C 1 1
A 2
V-W
FROM ENGINE CO NTRO L
MODULE
A C
B BBB JUNCTION
CONNECTORB J10 , J11A
CRUISE
A 6
G-R
TO CRUISE CONTROL
ECU
A G
USE
-L
8 3
D D
IG 2 9IG210
IG 2 8ID 1 5ID19IG27IG26IG25I10
ID 11011 1
BR 3 23
12
L- B
R-Y
B
R- L
Y- R Y-B
BR
Y-G
Y-R
R-Y BR
BR BRB
VEHICLE SPEED SENSOR
(
COM BINATION METER)
JU NC TIO N
CONNECTOR
V
J 4
TO ENGINE
CONTROL MODULE
IL PR
W
W ATER TEMP. SENDER
1
UB) F11
F12 FROM IGNITER-
1E 8
1B 8R L
2FUEL SENDE R (
S
FUEL SENDER (
MA IN)
1
2
O
S O
W 1
10
[F
4F

155
B 2 BRAKE FLUID LEVEL WARNING SW
1-2 : CLOSED WITH THE FLOAT DOWN
P 2 PARKING BRAKE SW
1-GROUND : CLOSED WITH THE PARKING BRAKE LEVER PULLED UP
O 1 OIL PRESSURE SW
1-GROUND : CLOSED WITH THE OIL PRESSURE ABOVE APPROX. 20 KPA (2.8 PSI, 0.2 KG/CM2)W 1 WATER TEMP. SENDER
1-GROUND : APPROX. 160-240 W (50
C, 122
F)
APPROX. 17.1-21.2 W (120
C, 288
F)
F11 FUEL SENDER (MAIN)
2-3 : APPROX. 3 W AT FUEL FULL
APPROX. 11 0 W AT FUEL EMPTY
C 9 (A), C10 (B), C11 (C) COMBINATION METER
(A) 8, (C) 9-GROUND : APPROX. 12 VOLTS WITH THE IGNITION SW AT ON POSITION
(A) 12, (B) 2, (B) 5-GROUND : ALWAYS CONTINUITY
(C) 2-GROUND : ALWAYS APPROX. 12 VOLTS
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
A 528F1232 (2-DOOR), 33 (4-DOOR)J10A31
B 228J 131J11B31
C9A30J 431O 129
C10B30J 531P 231
C11C30J 731V 229
F 831J 8A31W 129
F 1132 (2-DOOR), 33 (4-DOOR)J 9B31
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1B20INSTRUMENT PANEL WIRE AND J/B NO 1(LOWER FINISH PANEL)1C20INSTRUMENT PANEL WIRE AND J/B NO. 1(LOWER FINISH PANEL)
1E20FUSE BLOCK ASSY WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1G
1I20INSTRUMENT PANEL WIRE AND J/B NO 1 (LOWER FINISH PANEL)1J20INSTRUMENT PANEL WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
1M
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
IB136ENGINE ROOM MAIN WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
ID136FLOOR WIRE AND INSTRUMENT PANEL WIRE (LEFT KICK PANEL)
IG138ENGINE WIRE AND INSTRUMENT PANEL WIRE (UNDER THE INSTRUMENT PANEL CENTER)IG238ENGINE WIRE AND INSTRUMENT PANEL WIRE (UNDER THE INSTRUMENT PANEL CENTER)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
EA34RADIATOR RIGHT
EC34INTAKE MANIFOLD
IF36INSTRUMENT PANEL BRACE RH
IG36RIGHT KICK PANEL
SERVICE HINTS

159
FAN MOTOR OPERATION
WHEN THE IGNITION SW IS TURNED ON, CURRENT FROM THE ECU-IG FUSE FLOWS TO THE FAN NO. 1 RELAY (COIL SIDE) AND
THE FAN NO. 2 RELAY (COIL SIDE) "TERMINAL 2 OF THE A/C SINGLE PRESSURE SW "TERMINAL 3 "TERMINAL 2 OF THE A/C
WATER TEMP. SW "TERMINAL 1 "GROUND, AND THE FAN NO. 1 RELAY AND THE FAN NO. 2 RELAY ARE TURNED ON.
AT THE SAME TIME THAT THIS CURRENT FLOWS, CURRENT FROM THE ECU-IG FUSE FLOWS TO THE E/G MAIN RELAY (COIL
SIDE) "GROUND, AND THE E/G MAIN RELAY IS TURNED ON. AS A RESULT, CURRENT FROM THE ALT FUSE FLOWS TO THE CDS
FA N FUSE AND RDI FAN FUSE.
*LOW SPEED OPERATION
WHEN THE IGNITION SW IS TURNED ON AND THE A/C IS ACTIVATED, CURRENT FLOWS FROM THE MG/C RELAY (POINT SIDE) "
THE FAN NO. 3 RELAY (COIL SIDE) "GROUND, AND THE FAN NO. 3 RELAY IS TURNED ON. AS A RESULT, CURRENT FROM THE
CDS FAN FUSE FLOWS TO TERMINAL 2 OF THE A/C CONDENSER FAN MOTOR "TERMINAL 1 "THE FAN NO. 2 RELAY (POINT
SIDE) "THE FAN NO. 3 RELAY (POINT SIDE) "TERMINAL 2 OF THE RADIATOR FAN MOTOR "TERMINAL 1 "GROUND, AND
BOTH OF THE FAN MOTORS, WITH THE RESULT THAT THE FANS ARE ACTIVATED AT LOW SPEED.
IF THE ENGINE COOLANT TEMPERATURE IS APPROX. 90
C (194
F) OR LESS, AND THE REFRIGERANT PRESSURE IS APPROX.
15.5 KG/CM
2 (1323 KPA, 191.7 PSI) OR LESS, BOTH THE A/C WATER TEMP. SW AND THE A/C SINGLE PRESSURE SW ARE CLOSED,
SO THAT THE FAN NO. 1 RELAY AND THE FAN NO. 2 RELAY ARE TURNED ON. AS A RESULT, BOTH OF THE FAN MOTOR OPERATE
AT LOW SPEED.
*HIGH SPEED OPERATION
WHEN, DURING A/C OPERATION, THE REFRIGERANT PRESSURE BECOMES HIGHER THAN ORDINARY LEVEL (APPROX. 15.5
KG/CM
2 (1323 PSI. 191.7 KPA)), THE A/C SINGLE PRESSURE SW IS TURNED OFF. AS A RESULT, THE FAN NO. 1 RELAY AND THE
FAN NO. 2 RELAY ARE TURNED OFF, AND THE CURRENT FLOWS FROM THE RDI FAN FUSE TO FAN NO. 1 RELAY (POINT SIDE) "
TERMINAL 2 OF THE RADIATOR FAN MOTOR "TERMINAL 1 "GROUND, AND CURRENT FROM THE CDS FAN FUSE FLOWS TO
TERMINAL 2 OF THE A/C CONDENSER FAN MOTOR "TERMINAL 1 "THE FAN NO. 2 RELAY (POINT SIDE) "GROUND, AND TO
BOTH OF THE FAN MOTORS IN PARALLEL, THUS CAUSING THE FAN MOTORS TO OPERATE AT HIGH SPEED.
NOTE THAT, BECAUSE THE CURRENT FLOWS IN THE SAME MANNER EVEN IF THE COOLANT TEMPERATURE IS APPROX. 90
C
(194
F) OR HIGHER, THE FAN MOTORS STILL OPERATE AT HIGH SPEED.
A 3 A/C SINGLE PRESSURE SW
2-3 : OPEN ABOVE APPROX. 15.5 KG/CM2 (191.7 PSI, 1323 KPA)
CLOSE BELOW APPROX. 12.5 KG/CM2 (142 PSI, 980 KPA)A 4 A/C WATER TEMP. SW
1-2 : OPEN ABOVE APPROX. 90
C (194
F)
CLOSED BELOW APPROX. 83
C (181.4
F)
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
A 128F 728R 129
A 328F 831
A 428J 131
: RELAY BLOCKS
CODESEE PAGERELAY BLOCKS (RELAY BLOCK LOCATION)
223R/B NO. 2 (ENGINE COMPARTMENT LEFT)
625R/B NO. 6 (ENGINE COMPARTMENT LEFT)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
1A20INSTRUMENT PANEL WIRE AND J/B NO.1 (LOWER FINISH PANEL)
1E20FUSE BLOCK ASSY WIRE AND J/B NO. 1 (LOWER FINISH PANEL)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
IB236ENGINE ROOM MAIN WIRE AND INSTRUMENT PANEL WIRE (RIGHT KICK PANEL)
: GROUND POINTS
CODESEE PAGEGROUND POINTS LOCATION
EA34RADIATOR RIGHT
EB34RADIATOR LEFT
SYSTEM OUTLINE
SERVICE HINTS