1996 TOYOTA LAND CRUISER manifold

SS1EO−04
SS−4
−
SERVICE SPECIFICATIONS ENGINE MECHANICAL
127
Author: Date:
1996 LAND CRUISER (RM451U)
ENGINE MECHANICAL
SERVICE DATA
Compression
pressureat 250 rpm STD
Minimum
Difference of pressure between each cylinder1,176 kPa (12.0 kgf/cm2, 171 psi) or more
883 kPa (9.0 kgf/cm2, 128 psi)
98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve clearanceat cold Intake Exhaust0.15 − 0.25 mm (0.006 − 0.010 in.)
0.25 − 0.35 mm (0.010 − 0.014 in.)
Ignition timingw/ Terminals TE1 and E1 connected3° BTDC @ idle
Idle speed−650 ± 50 rpm
Cylinder headWarpage
Cylinder block side Maximum
Manifold side Maximum
Valve seat
Refacing angle Intake
Exhaust
Contacting angle
Contacting width Intake
Exhaust
Cylinder head bolt outside diameter STD
Minimum
0.15 mm (0.0059 in.)
0.10 mm (0.0039 in.)
30°, 45° , 75°
45 °, 75°
45 °
1.2 − 1.6 mm (0.047 − 0.063 in.)
1.0 − 1.4 mm (0.039 − 0.055 in.)
10.85 − 11.00 mm (0.4272 − 0.4331 in.)
10.6 mm (0.417 in.)
Valve guide
bushingInside diameter
Outside diameter (for repair part) STD O/S 0.05
Protrusion height7.010 − 7.030 mm (0.2760 − 0.2768 in.)
11.492 − 11.513 mm (0.4524 − 0.4533 in.)
11.542 − 11.563 mm (0.4544 − 0.4522 in.)
8.2 − 8.6 mm (0.323 − 0.339 in.)
ValveValve overall length STD Intake
Exhaust
Minimum Intake Exhaust
Valve face angle
Stem diameter Intake
Exhaust
Stem oil clearance STD Intake
Exhaust
Maximum Intake
Exhaust
Margin thickness STD
Minimum98.4 mm (3.874 in.)
97.9 mm (3.854 in.)
97.9 mm (3.854 in.)
97.4 mm (3.835 in.)
44.5 °
6.970 − 6.985 mm (0.2744 − 0.2750 in.)
6.965 − 6.980 mm (0.2742 − 0.2748 in.)
0.025 − 0.060 mm (0.0010 − 0.0024 in.)
0.030 − 0.065 mm (0.0012 − 0.0026 in.)
0.08 mm (0.0031 in.)
0.10 mm (0.0039 in.)
1.2 mm (0.047 in.)
1.0 mm (0.039 in.)
Valve springDeviation Maximum
Free length
Installed tension at 36.5 mm (1.437 in.)2.0 mm (0.079 in.)
43.94 − 45.06 mm (1.7299 − 1.7740 in.)
214 − 238 N (21.8 − 24.2 kgf, 48.1 − 53.4 lbf)
Valve lifterLifter diameter
Lifter bore diameter
Oil clearance STD
Maximum33.966 − 33.976 mm (1.3372 − 1.3376 in.)
34.000 − 34.021 mm (1.3386 − 1.3394 in.)
0.024 − 0.055 mm (0.0009 − 0.0022 in.)
0.07 mm (0.0028 in.)
ManifoldWarpage Maximum0.30 mm (0.0118 in.)
Air intake chamberWarpageMaximum0.30 mm (0.0118 in.)
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EP−01
−
SERVICE SPECIFICATIONS ENGINE MECHANICAL
SS−7
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Distributor x Cylinder head1818013
No. 1 engine hanger x Cylinder head4142030
No. 2 engine hanger x Cylinder head4142030
Air intake chamber x Intake manifold2121015
Intake manifold x Cylinder head2121015
Heater inlet pipe x Intake manifold2121015
EGR pipe x Cylinder head2121015
EGR pipe x EGR valve Union nut7880058
Water outlet x Cylinder head2121015
Generator bracket x Cylinder head4344032
Cylinder head x Cylinder block 1st
2nd 3rd39
Turn 90°
Turn 90°400
Turn 90°
Turn 90°29
Turn 90°
Turn 90°
Cylinder head x Timing chain cover2121015
Camshaft bearing cap x Cylinder head1616012
Camshaft timing gear x Camshaft7475054
Chain tensioner x Cylinder head2121015
Water bypass outlet x Cylinder head2121015
Heater pipe x Timing chain cover2121015
Heater pipe x Cylinder head2020014
Exhaust manifold x Cylinder head3940029
Heat insulator x Exhaust manifold1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission2424017
No. 1 support bracket clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
No. 2 water bypass pipe x Cylinder head2020014
No. 2 water bypass pipe x No. 1 engine hanger2020014
Fuel inlet hose x Fuel filter2930022
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
Oil dipstick guide x Intake manifold2020014
Oil dipstick guide x No. 1 oil pan2020014
PS reservoir tank x Air intake chamber2020014
Oil jet x Cylinder block2020014
Vibration damper x Cylinder block2020014
Chain tensioner slipper x Cylinder block6970051
Timing chain cover x Cylinder block2121015
Drive belt idler pulley x Timing chain cover4344032
Crankshaft pulley x Crankshaft4124,200304
Transmission housing x No. 1 oil pan7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1ER−01
SS−10
−
SERVICE SPECIFICATIONS EMISSION CONTROL
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Charcoal canister x Charcoal canister bracket1414510
Charcoal canister bracket x Body1818513
TVV x Cylinder head2930022
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
EGR valve x Air intake chamber for stud bolt
for nut9
1890
18078 in.·lbf 13
EGR valve x EGR pipe6465047
EGR valve x EGR vacuum modulator1818513
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1ET−01
SS−12
−
SERVICE SPECIFICATIONS SFI
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Fuel line for union bolt
for flare nut29
30300
31022
22
Second seat x Body3940029
Fuel pump bracket assembly x Fuel tank3.94035 in.·lbf
Fuel inlet hose x Fuel filter2930022
Fuel inlet pipe x Fuel filter2930022
Fuel filter x Intake manifold2121015
Fuel pressure regulator x Delivery pipe2525018
Delivery pipe x Intake manifold2121015
Fuel inlet pipe x Delivery pipe Union bolt
Bolt29
20300
20022
14
Fuel inlet pipe x Fuel filter2930022
Fuel return pipe x Intake manifold2020014
Air intake chamber x Intake manifold2121015
Intake manifold stay x Air intake chamber3636026
Intake manifold stay x Cylinder block3636026
PS reservoir tank x Air intake chamber1818513
Heater inlet pipe x Air intake chamber2020014
Drain plug x Fuel tank6.56557 in.·lbf
Fuel tank breather tube x Fuel tank1.51513 in.·lbf
Fuel tank filler pipe x Fuel tank3.53531 in.·lbf
Fuel tank band x Body3940029
MAF meter x Bracket6.97061 in.·lbf
MAF meter x Air cleaner cap6.97061 in.·lbf
Throttle body x Air intake chamber2121015
Fuel pump resistor x Body1818513
ECT sensor x Cylinder head24.525017.5
EGR gas temperature sensor x Air intake chamber2020014
Knock sensor x Cylinder block4445033
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1EX−04
SS−16
−
SERVICE SPECIFICATIONS LUBRICATION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Oil pan x Drain plug2525018
Oil pump x Relief valve plug4950036
Drive belt idler pulley x Oil pump4344032
Oil strainer x No. 1 oil pan2020014
Baffle plate x No. 1 oil pan9.09078 in.·lbf
No. 1 oil pan x Cylinder block 14 mm head bolt
12 mm head bolt44
20440
20032
14
No. 1 oil pan x Oil pump (Timing chain cover)2020014
No. 2 oil pan x No. 1 oil pan Bolt
Nut7.8
8.880
9069 in.·lbf
78 in.·lbf
No. 1 oil pan x Transmission housing7273053
Oil level sensor x No. 1 oil pan5.45548 in.·lbf
Water pump x Cylinder block2121015
Radiator pipe x No. 1 oil pan2121015
A/C compressor bracket x No. 1 oil pan3737527
A/C compressor bracket x Cylinder block3737527
A/C compressor x A/C compressor bracket2525018
Oil cooler cover x Relief valve plug3737527
Oil cooler x Oil cooler cover1717012
Oil cooler cover x Cylinder block2121015
No. 1 exhaust manifold x Cylinder head3940029
No. 1 exhaust manifold x Heat insulator1919514
Front exhaust pipe x Exhaust manifold6363046
No. 1 support bracket x Transmission housing2424017
Front exhaust pipe x No. 1 support bracket Clamp bolt19.519514
Front exhaust pipe x Rear TWC4647034
Oil check valve x Cylinder block2525018
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Brought to you by BirfMark
Version 1.11 - 03/16/2010

SS1E7−01
SS−24
−
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Valve body x Transmission case101007
Oil stainer x Valve body101007
Oil pan7.47565 in.·lbf
Drain plug x Oil pan2020515
Parking lock pawl bracket x Transmission case7.47565 in.·lbf
Front propeller shaft x Front dif ferential7475054
Front propeller shaft x Transfer7475054
Rear propeller shaft x Transfer8890065
Rear propeller shaft x Rear dif ferential8890065
Drive plate x Crankshaft981,00072
Torque converter clutch x Drive plate5555040
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x TWC3940029
Oil cooler pipe3435025
Transmission x Engine7173053
Exhaust pipe clamp1919514
Park/neutral position switch Nut
Bolt6.9 1370
13061 in.·lbf 9
No. 2 vehicle speed sensor5.45548 in.·lbf
Speedometer driven gear sleeve x Locking plate1616012
Starter mounting bolt3940029
Transfer shift lever1818513
Stabilizer bar bracket mounting bolt1818513
Engine under cover mounting bolt2829021
Exhaust pipe No. 1 support bracket x Torque converter clutch housing2424017
Crossmember x Frame6162045
Engine rear mounting x Crossmember7475054
Transmission shift lever assembly x Body5.45548 in.·lbf
Oil cooler mounting bolt1111 58
Brought to you by BirfMark
Brought to you by BirfMark
Version 1.11 - 03/16/2010