1996 TOYOTA LAND CRUISER manual

Q07312
DI−142
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
9. MANUAL SHIFTING TEST
The purpose of this manual shifting test is to determine whether
a problem is caused by either mechanical or electrical factors.
Disconnecting the solenoid wire disables electrically −con-
trolled automatic gear shifting. In this case, operating the shift
lever is the only way to shift the transmission gear. If the gear
is not changed by shift lever operation, it is assumed that there
is a mechanical problem.
(a) Turn the ignition switch OFF.
(b) Disconnect the solenoid wire connector.
(c) Warm up the engine.
(d) Drive the vehicle.
(e) Check the transmission operation when the shift lever is moved into L, 2 and D positions.
Standard:
Shift LeverOperation
L to 2Shift up
2 to DShift up
D to 2Shift down
2 to LShift down
(f) Turn the ignition switch OFF.
(g) Connect the solenoid wire connector.
(h) Clear DTCs.
HINT:
When the solenoid wire is disconnected, the transmission gear
will be set as listed below:
Shift LeverGear
PParking
RReverse
NNeutral
DO/D (4th)
23rd
L1st
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DI−150
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
1996 LAND CRUISER (RM451U)
Chapter 2: On−Vehicle Repair
(  : A340F, A343F Automatic Transmission Repair Manual Pub. No. RM479U)
SymptomSuspect AreaSee page
Vehicle does not move in any forward position and reverse posi-
tion
1. Throttle cable
2. Transmission control rod
3. Manual valve
4. Primary regulator valve
5. Parking lock pawl
6. Off−vehicle repair matrix chartDI−131
DI−131


−
Vehicle does not move in R position1. Off −vehicle repair matrix chart−
Vehicle does not move in a particular position or positions
(Except R position)1. Off −vehicle repair matrix chart−
No up− shift (1st → 2nd)1. 1 −2 shift valve
2. Off −vehicle repair matrix chart
−
No up −shift (2nd → 3rd)1. 2−3 shift valve
2. Off −vehicle repair matrix chart
−
No up− shift (3rd → O/D)1. 3−4 shift valve
2. Off −vehicle repair matrix chart
−
No down− shift (O/D → 3rd)1. 3−4 shift valve
No down −shift (3rd → 2nd)1. 2−3 shift valve
No down −shift (2nd → 1st)1. 1−2 shift valve
2. Off −vehicle repair matrix chart
−
Lock− up does not engage or lock −up does not disengage1. Lock− up relay valve
2. Off −vehicle repair matrix chart
−
Harsh engagement (N → D)1. Accumulator control valve
2. Off −vehicle repair matrix chart
−
Harsh engagement (Lock −up)1. Lock− up control valve
2. Off −vehicle repair matrix chart
−
Harsh engagement (N → R)
1. Accumulator control valve
2. C
2 accumulator
3. Off −vehicle repair matrix chart


−
Harsh engagement (N → L)1. Low coast modulator valve
Harsh engagement (1st → 2nd (D position))1. Accumulator control valve
2. B
2 accumulator


Harsh engagement (1st
→ 2nd (2 position))1. Accumulator control valve
2. B
2 accumulator


Harsh engagement (2nd
→ 3rd → O/D)1. Cut− back valve
Harsh engagement (1st → 2nd → 3rd → O/D)1. Throttle valve
2. Accumulator control valve

Harsh engagement (2nd → 3rd)
3. Accumulator control valve
1. C
2 accumulator
2. Off −vehicle repair matrix chart


−
Harsh engagement (3rd → O/D)
1. Accumulator control valve
2. B
0 accumulator
3. Off −vehicle repair matrix chart


−
Harsh engagement (O/D → 3rd)
1. Accumulator control valve
2. C
0 accumulator
3. Off −vehicle repair matrix chart


−
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DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−151
1996 LAND CRUISER (RM451U)
Slip or shudder (Forward and reverse)
1. Throttle cable
2. Transmission control rod
3. Oil strainer
4. Pressure relief valve
5. Off
−vehicle repair matrix chartDI−131
DI−131

−
Slip or shudder (Particular position)
1. Throttle cable
2. Transmission control rod
3. Off −vehicle repair matrix chartDI−131
DI−131
−
No engine braking (1st (L position))1. Low coast modulator
2. Off −vehicle repair matrix chart
−
No engine braking (2nd (2 position))1. 2nd coast modulator
2. Off −vehicle repair matrix chart
−
No kick− down1. 1−2 shift valve
2. 2 −3 shift valve

Chapter 3: Off −Vehicle Repair
(  : A340F, A343F Automatic Transmission Repair Manual Pub. No. RM479U)
SymptomSuspect AreaSee page
Vehicle does not move in any forward position and reverse posi-
tion1. O/D one− way clutch (F0)
2. O/D planetary gear unit
3. Torque converter clutch

AT −26
Vehicle does not move in R position
1. 2nd coast brake (B1)
2. Front and rear planetary gear unit
3. Direct clutch (C
2)
4. 1st and reverse brake (B
3)




Vehicle does not move in D, 2 and L positions1. Forward clutch (C1)
Vehicle does not move in D and 2 positions1. No. 2 one− way clutch (F2)
Vehicle does not move in 2 position1. 1st and reverse brake (B3)
Vehicle does not move in L position
1. 2nd brake (B2)
2. 2nd coast brake (B
1)
3. Direct clutch (C
2)



No up− shift (1st → 2nd)1. 2nd brake (B2)
2. No. 1 one− way clutch (F
1)


No up−shift (2nd → 3rd)1. Direct clutch (C2)
No up−shift (3rd → O/D)1. O/D brake (B0)
No down−shift (2nd → 1st)1. 2nd brake (B2)
Lock−up does not engage or lock −up does not disengage1. Torque converter clutchAT −26
Harsh engagement (N → D)
1. Forward clutch (C1)
2. O/D one− way clutch (F
0)
3. No. 2 one− way clutch (F
2)



Harsh engagement (N → R)
1. Direct clutch (C2)
2. 1st and reverse brake (B
3)
3. O/D one− way clutch (F
0)



Harsh engagement (2nd → 3rd)1. Direct clutch (C2)
Harsh engagement (3rd → O/D)1. O/D brake (B0)
2. O/D planetary gear unit

Harsh engagement (O/D → 3rd)1. O/D one− way clutch (F0)
Harsh engagement (Lock −up)1. Torque converter clutchAT −26
Slip or shudder (Forward and reverse (After warm −up))
1. Torque converter clutch
2. O/D one− way clutch (F
0)
3. O/D direct clutch (C
0)
AT −26


Slip or shudder (Forward and reverse (Just after engine starts))1. Torque converter clutchAT −26
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Position
NORMALSHIFT SOLENOID NO. 1
MALFUNCTIONING
Solenoid valve
No. 1 No. 2GearSHIFT SOLENOID NO. 2
MALFUNCTIONING
BOTH SOLENOIDS MAL-
FUNCTIONINGSolenoid valve
No. 1 No. 2 GearSolenoid valve
No. 1 No. 2 GearGear when shift selector is
manually operated
D
2
LON
ON
OFF
ON
ON
OFF
OFF OFF
ON
ON OFF
ON
ON
OFF
ON
ON ON OFF 1st
2nd
3rd
O/D
1st
2nd
3rd
1st
2nd X
X
X
X
X
X
X
X
X
ON
ON
OFF
OFF ON
ON
ON
3rd 3rd
O/D
3rd
3rd
1st
2nd X
X
X
X
X
X
X
X
XOFF
OFF
ON
ON OFF OFF
OFF
ON
ON
1st
O/D
3rd 1st O/D O/D
3rd
1st
1st
O/D O/D O/D
O/D
3rd 3rd
3rd
1st
1st
X: Malfunctions ON
ON
3rd
3rd
−
DIAGNOSTICS AUTOMATIC TRANSMISSION
DI−157
1996 LAND CRUISER (RM451U)
DTC P0753, P0758 Shift Solenoid A/B Electrical Malfunc-
tion (Shift Solenoid Valve No. 1/No. 2)
CIRCUIT DESCRIPTION
Shifting from 1st to O/D is done in combination with ON and OFF of the shift solenoid valves No. 1 and No\
.
2 controlled by ECM. If an open or short circuit occurs in either of the \
shift solenoid valves, the ECM controls
the remaining normal shift solenoid valve to allow the vehicle to be operat\
ed smoothly (Fail safe function).
Fail Safe Function:
If either of the shift solenoid valve circuits develops an open or short, \
the ECM turns the other shift solenoid
ON and OFF to shift to the gear positions shown in the table below. The ECM also turns the shift solenoid
valve SL OFF at the same time. If both solenoids are malfunction, hydraulic contr\
ol cannot be done electroni-
cally and must be done manually.
Manual shifting as shown in the following table must be done (In the case of a short circuit, the E\
CM stops
sending current to the short circuited solenoid).
HINT:
Check the shift solenoid valve No. 1 when DTC P0753 is output and check \
the shift solenoid valve No. 2
when DTC P0758 is output.
DTC No.DTC Detecting ConditionTrouble Area
P0753
P0758
The ECM checks for an open or short circuit in the shift sole-
noid valves No. 1 and No. 2 circuit when it changes
The ECM records DTC P0753 or P0758 if condition (a) or (b) is
detected once, but it does not light up MIL
After ECM detects condition (a) or (b) continuously 8 times or
more in one− trip, it causes the MIL light up until condition (a) or
(b) disappears
After that, if the ECM detects condition (a) or (b) once, it starts
lighting up MIL again
(a) Solenoid resistance is 8 Ω or less (short circuit) when the
solenoid is energized
(b) Solenoid resistance is 100 k Ω or more (open circuit) when
the solenoid is not energized
 Open or short in shift solenoid valve No. 1/No. 2 circuit
 Shift solenoid valve No. 1/No. 2
 ECM
DI5KO−02
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DI5LT−02
Vehicle Brought to Workshop
Customer Problem Analysis
P. DI−189
Check and Clear DTC (Pre−check)
P.
DI−190
Items inside are titles of pages in this manual,
with the page number in the bottom portion. See
the indicated pages for detailed explanations.
Problem Symptom ConfirmationSymptom Simulation
P. IN−18

Symptom
does not occur
Symptom
occurs
DTC Check
P. DI−190
Sensor CheckCircuit Inspection
P. DI−201 − DI−235
DTC Chart
P. DI−196
Malfunction codeProblem Symptoms Table
P. DI−200
Check for Fluid Leakage
P. DI−237
Identification of Problem
Normal code
Repair
Confirmation Test
End
1
2
3
4
5
6 7
8 9
10 11 Step 8: Diagnostic steps permitting the use of the
TOYOTA hand−held tester or TOYOTA
breake −out−box.
DI−188
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
355
Author: Date:
1996 LAND CRUISER (RM451U)
ANTI−LOCK BRAKE SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoooting in accordance with the procedure on the following pages.
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N09348
Interface BoxHarness VehicleTOYOTA
Tester
Hand
−held
TOYOTA Break −out− box
F00007
DLC1
Ts Tc
E
1
BR3904
0.25 sec. 0.25 sec.
ON
OFF
DI−192
−
DIAGNOSTICS ANTI−LOCK BRAKE SYSTEM
1996 LAND CRUISER (RM451U)
(d) Using TOYOTA break −out− box and TOYOTA hand− held
tester, measure the ECU terminal values.
(1) Hook up the T OYOTA hand−held tester and TOYO-
TA break−out−box to the vehicle.
(2) Read the ECU input/output values by following the prompts on the tester screen.
HINT:
TOYOTA hand −held tester has a ”Snapshot ” function. This re-
cords the measured values and is effective in the diagnosis of
intermittent problems.
Please refer to the TOYOTA hand−held tester/TOYOTA break
out−box operators manual for further details.
2. SPEED SENSOR SIGNAL AND DECELERATION SEN-
SOR CHECK
(a) Check the speed sensor signal. (1) Conform that the center differential is free.
(2) Turn the ignition switch OFF.
(3) Using SST, connect terminals Ts and E
1 of the
DLC1.
SST 09843−18020
(4) Start the engine.
(5) Check that the ABS warning light blinks.
HINT:
If the ABS warning light does not blink, inspect the ABS warning
light circuit (See page DI−230).
(6) Drive vehicle straight forward.
HINT:
Drive vehicle faster than 45 km/h (28 mph) for several seconds.
(7) Stop the vehicle.
(8) Using SST, connect terminals Tc and E
1 of the
DLC1.
SST 09843−18020
(9) Read the number of blinks of the ABS warning light.
HINT:
See the list of DTC on page DI−190 .
If every sensor is normal, a normal code is output (A cycle of
0.25 sec. ON and 0.25 sec. OFF is repeated).
If 2 or more malfunction are indicated at the same time, the low-
est numbered code will be displayed 1st.
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DI5O4−02
Customer Problem Analysis
Check and Clear DTC (Precheck)
Vehicle Brought to Workshop
Problem Symptom Confirmation Symptom Simulation
Symptom
does not occur
DTC Check Normal code
DTC Chart Problem Symptom Table
Circuit Inspection Input Signal Check
Parts Inspection
Identification of Problem Repair
Confirmation Test
End Items inside
are titles of pages in this
manual with the page number indicated in the
bottom portion. See the indicated pages
for detailed explanations.
1
2
3 4
5
6 7
8 9
10 Step 2, 5, 8, 10: Diagnostic steps permitting the use
of the T OYOTA hand−held tester or
TOYOTA break −out− box.
P.
DI−285
P. DI−286
P. DI−286
P. DI−291
P. IN−18
P. DI−295
P. DI−306 − DI−310
OK NG
Symptom
occurs
Malfunction code
DI−284
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
451
Author: Date:
1996 LAND CRUISER (RM451U)
CRUISE CONTROL SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
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EC07H−06
−
EMISSION CONTROL EMISSION CONTROL SYSTEM
EC−1
614
Author: Date:
1996 LAND CRUISER (RM451U)
EMISSION CONTROL SYSTEM
PURPOSE
The emission control systems are installed to reduce the amount of HC, CO a\
nd NOx exhausted from the
engine ((3), (4) and (5)), to prevent the atmospheric release of blow −by gas− containing HC (1) and evapo-
rated fuel containing HC being released from the fuel tank (2).
The function of each system is shown in the following table.
SystemAbbreviationFunction
(1) Positive Crankcase V entilation
(2) Evaporative Emission Control
(3) Exhaust Gas Recirculation
(4) Three− Way Catalytic Converter
(5) Sequential Multiport Fuel Injection*PCV
EVAP EGR
TWC SFIReduces HC
Reduces evaporated HC
Reduces NOx
Reduces HC, CO and NOx
Injects a precisely timed, optimum amount of fuel for reduced
exhaust emissions
Remark: * For inspection and repair of the SFI system, refer to the SF section \
in this manual.
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