1996 TOYOTA LAND CRUISER head light

BE1LZ−01
BE−14
−
BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
1996 LAND CRUISER (RM451U)
INSPECTION
1. INSPECT LIGHT CONTROL SWITCH CONTINUITY
Switch positionTester connectionSpecified condition
OFF−No continuity
TAILA2 − A11Continuity
HEADA2 − A11 − A13Continuity
If continuity is not as specified, replace the switch.
2. INSPECT HEADLIGHT DIMMER SWITCH CONTINU-
ITY
Switch positionTester connectionSpecified condition
FlashA9 − A12 − A14Continuity
Low beamA3 − A9Continuity
High beamA9 − A12Continuity
If continuity is not as specified, replace the switch.
3. INSPECT HEADLIGHT CONTROL RELAY CONTINU-
ITY
ConditionTester connectionSpecified condition
Constant1 − 2Continuity
Apply B+ between
terminals 1 and 2.3 − 4Continuity
If continuity is not as specified, replace the relay.
4. INSPECT TAILLIGHT CONTROL RELAY CONTINUITY
ConditionTester connectionSpecified condition
Constant1 − 2Continuity
Apply B+ between
terminals 1 and 2.2 − 3Continuity
If continuity is not as specified, replace the relay.
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BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
BE−15
1996 LAND CRUISER (RM451U)
5. INSPECT HEADLIGHT RETAINER CIRCUIT
(a) Connect the positive (+) leads from the battery to termi-
nals 1 and 6, and the negative ( −) lead to terminal 3.
(b) Connect the 3.4 W test bulb between terminal 7 and the positive (+) lead from the battery.
(c) Disconnect the positive (+) lead from terminal 1, and check that the test bulb is lighting.
(d) Connect the negative ( −) lead to terminal 5, and check
that the test bulb goes out.
If operation is not as specified, replace the relay.
6. INSPECT TAILLIGHT CIRCUIT
(a) Connect the positive (+) leads from the battery to termi- nals 1 and 6, and the negative ( −) lead to terminal 2.
(b) Connect the 3.4 W test bulb between terminal 8 and the positive (+) lead from the battery.
(c) Disconnect the positive (+) lead from terminal 1, and check that the test bulb is lighting.
(d) Connect the negative ( −) lead to terminal 5, and check
that the test bulb goes out.
If operation is not as specified, replace the relay.
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BE1M0−01
BE−16
−
BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
1996 LAND CRUISER (RM451U)
ADJUSTMENT
1. ADJUSTING HEADLIGHT AIM ONLY
(a) Put the vehicle in below conditions.
Make sure the body around the headlight is not de-
formed.
Park the vehicle on a level place.
The driver gets into the driver’s seat and puts the
vehicle in a state ready for driving (with a full tank).
Bounce the vehicle several times.
(b) Adjust headlight in vertical alignment.
If the gauge bubble is outside the acceptable range of the beam
angle gauge, adjust it using adjusting screw A.
HINT:
The beam angle will change about 0 °11’ with one mark.
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−
BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
BE−17
1996 LAND CRUISER (RM451U)
(c) Adjust headlight in horizontal alignment.
If the ”0” moves away from the mark beyond the acceptable
range, adjust the ”0” back to the mark using adjusting screw B.
HINT:
The beam angle will change about 0 °23’ with one mark.
2. REPLACING HEADLIGHT
(a) Replace the headlight.
(b) Inspect the headlight aim. Do the following before inspec-
tion.
Make sure the body around the headlight is not de-
formed.
Park the vehicle on a level spot.
The driver gets into the driver’s seat and puts the
vehicle in a state ready for driving (with a full tank).
Bounce the vehicle several times.
(c) Adjust headlight in vertical alignment (1) Using adjusting screw A, adjust the headlight aim to
within the specifications.
HINT:
The beam angle will change about 0 °11’ with one mark.
(2) Make sure the gauge bubble is within the accept- able range.
HINT:
If the gauge bubble is outside the acceptable range, check that
the vehicle is parked on a level place.
(d) Readjust the headlight aim after parking the vehicle on a level place.
(e) Adjust the headlight in horizontal alignment. (1) Using adjusting screw B, adjust the headlight aim to
within the specifications.
HINT:
The beam angle will change about 0 °23’ with one mark.
(2) Using adjusting nut C, adjust the ”0” back to the mark.
HINT:
For adjustment, pull nut C to the rear of the vehicle to free it. Af-
ter adjustment, check that the nut C is locked in.
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BO38Q−01
BO−46
−
BODY WINDSHIELD
1996 LAND CRUISER (RM451U)
REMOVAL
1. REMOVE HOOD
2. REMOVE WIPER ARMS
3. REMOVE COWL LOUVER
4. REMOVE INNER REAR VIEW MIRROR
5. REMOVE PERSONAL LIGHT ASSEMBLY
6. REMOVE PERSONAL LIGHT COVER
7. REMOVE SUN VISORS AND HOLDERS
8. REMOVE ASSIST GRIPS
9. REMOVE FRONT PILLAR GARNISHES
10. LOOSEN ROOF HEADLINING
11. REMOVE WINDSHIELD GLASS
(a) From the outside of the vehicle , cut off the weatherstrip.
NOTICE:
Do not damage the body and the glass.
(b) Push piano wire through between the body and glass from the interior.
(c) Tie both wire ends to the wooden blocks or equivalent.
NOTICE:
When separating, take care not to damage the paint or inte-
rior ornaments.
To prevent scratching the safety pad when removing the
windshield, place a plastic sheet between the piano wire
and safety pad.
(d) Cut the adhesive by pulling the piano wire around it.
(e) Remove the glass.
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BODY WINDSHIELD
BO−49
1996 LAND CRUISER (RM451U)
(b) Clean off the sealer oozing out from the masking tape with
a clean rag saturated in cleaner.
6. INSPECT FOR LEAKS AND REPAIR
(a) Do a leak test.
(b) Seal any leaks with auto glass sealer.
Part No. 08833−00030 or equivalent
7. INSTALL ROOF HEADLINING
8. INSTALL FRONT PILLAR GARNISHES
9. INSTALL ASSIST GRIPS
10. INSTALL SUN VISORS AND HOLDERS
11. INSTALL PERSONAL LIGHT COVER
12. INSTALL PERSONAL LIGHT ASSEMBLY
13. INSTALL INNER REAR VIEW MIRROR
14. INSTALL COWL LOUVER
15. INSTALL WIPER ARMS Torque: 20 N·m(205 kgf·cm, 15 ft·lbf)
16. INSTALL HOOD Torque: 18 N·m(185 kgf·cm, 13 ft·lbf)
17. ADJUST HOOD (See page BO−6)
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BO−64
−
BODY SLIDING ROOF
1996 LAND CRUISER (RM451U)
11. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR
12. REMOVE CENTER PILLAR UPPER GARNISH
13. REMOVE FRONT SHOULDER BELT ANCHOR AD-
JUSTER
14. REMOVE NO. 1 REAR SEAT OUTER BELT SHOUL- DER ANCHOR
15. w/ No. 2 Rear Seat REMOVE NO. 2 REAR SEAT OUTER BELT SHOUL-
DER ANCHOR
16. REMOVE QUARTER AND REAR PILLAR GARNISH
17. REMOVE ASSIST GRIPS
18. REMOVE FRONT PILLAR GARNISH
19. REMOVE SUN VISORS AND HOLDERS
20. REMOVE INNER REAR VIEW MIRROR
21. REMOVE PERSONAL LIGHT ASSEMBLY AND PER- SONAL LIGHT COVER
22. REMOVE NO. 1 AND NO. 2 ROOM LIGHT
23. REMOVE BACK DOOR OPENING TRIM
24. REMOVE SLIDING ROOF OPENING MOULDING
25. REMOVE CONTROL SWITCH
(a) Remove the screw.
(b) Using a screwdriver, remove the switch cover.
(c) Remove the 2 screws and switch body, then disconnect the connector.
(d) Remove the 2 screws and bracket.
26. REMOVE ROOF HEADLINING
(a) Using the clip remover, remove the 7 clips.
(b) Remove the roof headlining.
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BR1CQ−01
BR3976
SST
Gasket
R11347
SST
BR−20
−
BRAKE BRAKE BOOSTER ASSEMBLY
1996 LAND CRUISER (RM451U)
INSTALLATION
1. INSTALL BRAKE BOOSTER
(a) Install the booster and a new gasket.
(b) Install the clevis to the operating rod.
(c) Install and torque the booster installation nuts. Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
(d) Install the clevis pin into the clevis and brake pedal, and
install the clip to the clevis pin.
(e) Install the pedal return spring.
2. ADJUST LENGTH OF BOOSTER PUSH ROD
(a) Install a new gasket on the master cylinder.
(b) Set the SST on the gasket, and lower the pin until its tip slightly touches the piston.
SST 09737−00010
(c) Turn the SST upside down, and set it on the booster. SST 09737−00010
(d) Measure the clearance between the booster push rod and pin head (SST).
Clearance: 0 mm (0 in.)
(e) Adjust the booster push rod length until the push rod light-
ly touches the pin head.
3. INSTALL MASTER CYLINDER (See page BR−9 )
4. CONNECT VACUUM HOSE TO BRAKE BOOSTER
5. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM (See page BR−4 )
6. CHECK FOR FLUID LEAKAGE
7. CHECK AND ADJUST BRAKE PEDAL (See page BR−6 )
8. DO OPERATIONAL CHECK (See page BR−17 )
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