1996 HONDA CIVIC Elect

-Performance Test
NOTE: Before staning the following checks. disconnect
the wire from terminal M. and make a connection as
described below using as heavy a wire as possible (prefer-
ably equivalent to the wire used for the car).
Pull-in CoilTest:
Connect the battery as shown, lf the staner pinion pops
out. it is working proPerly.
CAUTION: Do not leavo tho batterv connost€d for more
than 10 seconds.
Hold-in Coil Test:
Disconnect the battery from the M terminal' lf the pinion
does not retract, the hold-in coil is working properly.
CAUTION: Do not loavc lhe battsry connected for mot6
than 10 ssconds.
Retracting Tosi:
Disconnect the battery also from the body. lf the pinion
retracts immediately, it is working properly.
GAUTION: Do not loave the baftery conn€ctod tor more
than 10 seconds.
Startor No-load Tost:
Clamp the starter firmly in a vise.
Connect the starter to the battery as described in
the diagram below, and confirm that the motor
starts and keeps rotating.
1.
3, lf the electric current and motor speed
specifications when the battery voltage is
the starter is working ProPerly.
Specifications:
80 A or less (Electric current),2,600 rpm or more
(Motor-speed)
meet the
at 11.5 V,
23-101

1. Inspect the electrodes and ceramic insulator for:
Spark Plug lnspection
Crackedinsulator
2.
[ . t.p,op", grp
| . Oil-fouling
i . Carbon deposits
| . Cracked center
I electrode insulator
Burned or worn electrodes may be causecl by:
. Advanced ignition timing
. Loose spark plug
. Plug heat range too low
. Insufficient cooling
Fouled plugs may be caused bY:
. Retarded ignition timang
. Oil in combustion chamber
. Incorrect spark plug gap
. Plug heat rangetoo high
. Excessive idling/low speed running
. Clogged air cleaner element
. Deteriorated ignition coil or ignition wares
D16Y5, D16Y7, D'16Y8 enginel
. Adjust the gap with a suitable gapping tool, and
replace the plug il the center electrode is round-
ed as shown below.
Electrode Gap:
1.1 mm
{o.{X:l in)ROUNDEDELECTRODE
Standard 1.1r8 ' mm (0.043i800oin)
Worn or detormed
1T
23-111
3. 816A2 engine:
. Do not adjust the gap of a platinum tip plug;
replace the spark plug il the center electrode is
rounded or it the gap is not within the specifica
tro ns.
Electlode Gap:
Standard 1.3181mm (0.051 !3oo" in)
flOUNDED ELECTROOE
',/
@_
:
Platinum tip
NOTE: Use only the spark plugs listed below
4. Apply a small quantity of anti seize compound to
the plug threads, and screw the plugs into the cylin
der head finger-tight. Then torque them to 18 N m
11.8 kgf.m, 13lbnft).
Engine TypesSpark Plugs
D16Y5ZFR4F 11 (NGK)
KJ14CR-111 (DENSOi
D16Y7,
D,I6Y8
ZFRSF-11 (NGK)
KJ16CR-111(DENSO)
81642PFR6L.13 (NGK)
PK2OPR.L13 (DENSO}

Charging System
Component Location Index
UNDER.HOOD FUSE/RELAY BOX/*Has replaceable ELECTRICAL LOAD II DETECTOR (ELD) UNIT '
Troubleshooting, page 23-1 14Replacement, page 23-120Bectifier Removal, page 23,121Rectifier Test, page 23-122Rear Bearing Replacement, page 23-j24
*ELD unit: USA
CHARGING SYSTEM LIGHT(ln the gauge assembly)Test, page 23- l14
BATTERYTest, page 23-91
ALTERNATOR BELTInspection and Adjustment, page 23-t25
[]
23-112

Charging System
Troubleshooting (cont'd)
Alt6rnator/Regulator Test
NOTE: Make sure the baftery is sufficiently charged (see page 23-9j).
FIELDSELECTOR
LOAD AOJUSTER{CARAON PILEI
FULL FIELOTESTERLEAD IBLUI
VOLTMETERNEGATIVELEAD IBLKI
VOLTMETERPOStTtVELEAD (REDI
NEGATIVE TESTERCABLE IBLKI
POSITIVE TESTERCABLE IREDI
TEST SELECTORswrTcH
INDUCTIVEPICK-UP
IGRNI
INDUCNVEPICK.UP
TIVETEBMINAL
Alte.nator/Regulator Test'1 :L Connect a Sun VAT 40 (orequivalent tester), and tu rnthe selector sw;tch to position1(staning).2. Shift to neutral (A/T in E orE) position, and start theengine. Hold the engine at3,000 rpm with no load untilthe radiator fan comes on,then let it idle.3. Raise the engine speed to2,000 rpm, and hold it there.
ls the voltage over 15.1 V?
Alternalor/Regulator Te3t-2:1. Release the accelerator pedal,and let the engine idle.2. Make sure all accessories areturned ofi. Turn the selectorswitch to position 2 (charging).3. Bemove the inductive pick-up,and zero the ammeter,4. Place the inductive pick-upover the battery ground cableso that the arrow points to thebattery negatlve terminal.5. Raise the engine speed to2,000 rpm, and hold it there.
ls the voltage less than 13.5 V?
Alternator/Regulator Test-3:Apply a load with a VAT-40 untilthe battery voltage drops tobetween 12 - 13.5 V.
tffil rCI
[ @lBt* . ,*n 'aHrl
L-;-;l rs-
23-11A
To next page

The charging system is OK.ls the amperage 50 A or more?
Alternator/Regulator Test-4:
With the engine sPeed still at
2,000 rpm, fulltieid the alternator.
J
From previous page
CAUTION: The voltage will rise quickly when the allGrnator is flll-fielded Do not ellow
the vollage to exceed 18 V; il may damage the electrical syslem
NOTE: Attach a probe to a VAT 40 full field test lead, and insert the probe into the full field
access hole at the back of the alternator' Switch the field selector to the "A (GroLrnd)" posi
tion momentarilV, and check the amperage readlng
23-119

Interlock System
Control Unit Input Test
1. Disconnect the 8P connector from the interlock con-trol unit.
2. Inspect the connector and socket terminals to besure they are all making good contact.. lf the terminals are bent, loose or corroded, repairthem as necessary, and recheck the system.. lf the terminals look OK, make the followinginput tests at the connector.- lf a test indicates a problem, find and correctthe cause, then recheck the system.- lf all the input tests prove OK, substitute aknown-good control unit, and recheck the sys-tem. lf the check is OK, the control unit mustbe faulty; replace it.
NOTE: lf the shift lock solenoid clicks when theignition switch is turned ON {ll) and you step on thebrake pedal (with the shift lever in E), the shift locksystem is electronically normal; if the shift leve.cannot be shifted from E], test the Aff gear position
switch, park pin switch, and see section 14.
Key Interlock System:
CavityWireTest condition
Reconnect the 8P connector to the interlock control unit.
Shift Lock System:
Cavity WifsTest condition
INTERLOCKCONTROL UNIT
Test: Desired result
Test: Dgsired result
Wire side offemale terminals
Possible cause if result is not obtained
Possible cause if result is not obtained
WHT/BLU
lgnition switch turned toACC (lland key pushed inCheck for voltage to groundiThere should be baftery voltage.Blown No. 48 (30 A) fuse in the underhood fuse/relay boxBlown No. 33 (7.5 A) fuse in the underdash fuse/relay boxFaulty steering lock assemblylkey interlock solenoid)An open in the wire
5WHT
BLKUnder all conditionsCheck for continuity to ground:There should be continuity.
' Poor ground (G401, G402). An open in the wire
6BLK./BLUShift lever in ElCheck for continu;ty to ground:There should be continuity.Poor ground (G401, G402)Faulty Ay'T gear position switchAn open in the wire
2YELlgnition switch ON lll)Check for voltage to ground:There should be banery voltage.
. Blown No. 25 (7.5 A) fuse in the under,dash fuse/relay box. An open in the wire
3YEUBLK
lgnition swirch ON (ll)Check for voltage to ground:There should be baftery voltage.Blown No. 25 (7.5 A) fuse in the under-dash fuse/relay boxFaulty shift lock solenoidAn open in the wire
6BLI(BLUShift lever in ICheck for voltage to ground:There should be 1 V or less.Poor ground (G401, G402)Faulty A,/T gear position switchAn open in the wire
7WHT/RED
lgnition switch ON lll)Brake pedaldepressedCheck for voltage to ground:There should be 1 V or less.Blown No. 52 (15 A) Iuse in the underhood fuse/relay boxFaulty PCMFaulty brake switch (see section 1l)Faulty throttle position {TP) sensor(see section 1'l )An open in the wire
lgnition switch ON (ll)Brake pedalandaccelerator depressed atthe same time
Check for voltage to ground:There sho(Jld be battery voltage.
23-146

Description
)
The sRS is a safety device which, when used in coniunction with the seat belt, is designed to help protect the driver land
front passenger) in a frontal impact exceeding a certain set limit. The system consists of the sRS unit {including safing
sensor and impact sensor), the cable reel, the driver's airbag (and front passenger's airbag)
FRONT PASSENGEB'SAIRAAG
DRIVER'S AIRBAG
CABLE REEL
SRS UNtT
t
Operation
The main circuit in the SRS unit senses and judges the force of impact and, if necessary, ignites the inflator charge(s) lf
battery voltage is too low or power is disconnected due to the impact, the voltage regulator and the back-up power clrcult
resoectivelv will keep voltage at a constant level.
For the SRS to operate:
(1) The impact sensor must activate. and send electric signals to the mlcroprocessor'
(2) The microprocessor must compute the signals' and must send signals to the airbag inflator(s)'
{3) The inflator(s) must ignite and deploy the airbag(s)'
_"-_-l
Ir3B!#h i
!.. I
ffi,*
Self-diagnosis System
A self-diagnosis circuit is built into the SRS unit; when the ignition switch is turned ON (ll), the SRS indicator light comes
on and goes off after about six seconds if the system is operating normally
lf the liglt does not come on, or does not go off after six seconds, or if it comes on while driving, it indicates an abnormal-
ity in the system. The system must be inspected and repaired as soon as possible
For better serviceability, the memory will store the cause of the malfunctlon, and the data link circuit passes on the infor-
mation from the memory to the data link connector (DLC). This intormation can be read with the Honda PGM Tesler con-
nected to the DLC (16P).
l,
24-5

Precautions/ Procedures
)General Precautions
r Carefully inspect any SRS part before you install it Do
not install any part that shows signs of being dropped
or improperly handled' such as dents, cracks or defor-
mation:
- Airbags- Cable reel
- SRS unit
-
Use only a digital multimeter to check the system lf
it's not a Honda multimeter, make sure its output ls
1O mA (0.01 A) or less when switched to the smallest
value in the ohmmeter range. A tester with a higher
output could damage the airbag circuit or cause acci-
dental deployment and possible injury'
I Do not install used SRS parts from another vehicle
When making SRS repairs, use only new pans'
) Except when performing electrical inspections'
always disconnect both the negative cable and posl-
tive cable from the battery, and wait at least three
minutes before beginning work
r Replacement of the combination light and wiper/
washer switches and cruise control switch can be
done without removing the steering wheel:
- Combinalion light and wiper/washer switch replace
ment, see section 23
- Cruise control sevresume switch replacement' see
section 23.
. Whenever the ignition switch is ON {ll), or has been
turned OFF for less than three minutes' be careful not
to bump the SRS unit; the airbag(s) could accidental-
ly deploy and cause damage or injury'
. Whenever the airbag{s) has(have) been activated'
replace the SRS unit.l,
2+7
Airbag Handling and Storage
Do not try to disassemble the airbag assembly. lt has no
serviceable parts Once an airbag has been operated
(deployed). it cannot be repaired or reused'
For temporary storage of the airbag assembly during ser-
vice. olease observe the following precauttons:
. store the .emoved airbag assemblv with the pad sur-
face uo The driver's (and front passenger's) airbag
connecto''s'-as {have) a built.in short contact (see
page 2a-l 1
: | ..r r-+r-a k imninncrlv slorcd lace down,-""dd.r6t dtatltt-,tl could propel the unit whh enough
force lo c.usa 3a.ix! intury
AIRBAG CONNECTORS(With built in shon contact)
. Store the removed airbag assembly on a secure flat
surface away from any high heat source {exceeding
212"FI1OO"CJ and free of any oil' grease, detergent or
water.
CAUTION: lmproper handling or storage can intern'lJy
damage the airbag assembly, making it inoperativo
lf you suspect the airbag assembly has been dam€cd'
inslall a new unit. and relsr lo the Deployment/DisPG'l
olocedules for disposing ol the damaged airbag