1996 FORD WINDSTAR engine

320
[SV18950(ALL)11/93]
17-1/2 pica
art:0050025-B
Engine coolant recovery reservoir fill location
%*
[SV18975(ALL)01/95]
Use Ford Premium Cooling System Fluid or an equivalent
engine coolant that meets Ford Specification ESE-M97B44-A. Do
not use alcohol or methanol antifreeze and do not use engine
coolant mixed with alcohol or methanol antifreeze. If you do
not use the proper coolant, the aluminum radiator on your
vehicle will corrode.
*
[SV19000(ALL)01/93]
Whenever you remove the radiator cap, make sure that you also
check the condition of the radiator cap rubber seals. Make sure
they are clean and free of any dirt. Rinse off with water, if
necessary. When you replace the radiator cap, make sure the
radiator filler neck seats are clean. Also check that the overflow
hose is not kinked or turned in such a way that prevents an
easy flow.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
321
*
[SV19100(ALL)02/95]
Never remove the radiator cap while the engine is running or
hot. If you must remove the radiator cap, follow these steps to
avoid personal injury that can be caused by escaping steam or
engine coolant.
*
[SV19300(ALL)02/95]1.
Turn the engine off and let it cool before removing the
radiator cap. You should exercise care when removing the
cap, even from a cooled engine.
*
[SV19400(ALL)03/95]2.
When the engine is cool, wrap a thick cloth around the cap
and turn it slowly counterclockwise to the first stop.
*
[SV19500(ALL)02/95]3.
Step back while the pressure is released.
*
[SV19600(ALL)04/95]4.
When you are sure that all the pressure has been released,
use the cloth to press, turn, and remove cap.
[SV19700(ALL)02/95]5.
Stand away from the radiator opening while removing the
cap. Hot steam may blow out or hot engine coolant may
splash out.
%*
[SV19800(ALL)01/93]
Freezing Protection
*
[SV19900(ALL)01/93]
The factory-installed solution of Ford Premium Cooling System
Fluid and water will protect your vehicle tos35ÊF (s37ÊC).
Check the freeze protection rating of the engine coolant at least
once a year, just before winter.
% [SV20000(ALL)02/95]
Add engine coolant only to the engine coolant recovery
reservoir Ð not to the radiator. If the coolant level is low, add
to the engine coolant recovery reservoir a 50/50 mixture of
water and the type of engine coolant that Ford specifies. If the
coolant recovery reservoir is empty, you should also check the
radiator to see if it is low. Check the coolant level again the
next few times you drive your vehicle.
*
[SV20100(ALL)02/95]
Ford Premium Cooling System Fluid is an optimized formula
that will protect all metals and rubber elastomers used in Ford
engines for four years or 50,000 miles (80,000 km). It is not
necessary and not recommended to use supplemental coolant
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

322additives in your gasoline powered vehicle. These additives may
harm your engine cooling system. Follow the recommended
service interval for changing your engine coolant.
*
[SV20200(ALL)11/93]
NOTE: When adding to or changing your engine coolant, it is
important to maintain a coolant concentration between
40% (s11ÊF [s24ÊC]) and 60% (s62ÊF [s52ÊC])
depending on your local climate conditions. When
coolant concentration falls below 40%, you will lose
freeze protection; above 60%, your engine may
overheat on a warm day. If coolant concentration is
outside this range, you may lose corrosion and rust
protection for the metals in your engine cooling
system.
[SV20300(ALL)01/93]
NOTE: Do not use an engine coolant that does not meet all
14 requirements of Ford specification ESE-M97B44-A.
The use of a coolant that does not meet the 14
requirements may void your warranty for the engine
cooling system. Use only a premium, nationally
recognized brand name engine coolant.
*
[SV20400(ALL)02/94]
Ford Motor Company expressly authorizes the Ford Rotunda
engine coolant recycling process and chemicals. Use only Ford
Rotunda recycled engine coolant or an equivalent non-Ford
Rotunda recycled engine coolant that is certified by the supplier
to meet Ford specification ESE-M97B44-A.
%*
[SV20500(ALL)01/93]
NOTE: Always dispose of used automotive fluids in a
responsible manner. Follow your community's
standards for disposing of these types of fluids. Call
your local recycling center to find out about recycling
automotive fluids.
*
[SV20700(ALL)01/93]
Leave the coolant in all year. Make sure that the coolant will
not freeze at the temperature level in which you usually drive
during winter months. Keep an engine coolant in your engine
that has a protection rating of at leasts20ÊF (s29ÊC).
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
323
*
[SV20800(ALL)01/93]
To find out how much engine coolant mixture your vehicle's
coolant system can hold, seeRefill Capacitieslater in this chapter.
[SV20900(ALL)02/95]
You may add water by itself only in an emergency, but you
should replace it with a 50/50 mixture of water and coolant as
soon as possible.
*
[SV21000(ALL)02/95]
Have your dealer check the engine cooling system for leaks if
you have to add engine coolant more than once a month, or
you have to add more than a quart (liter) at a time.
%*
[SV21100(ALL)11/94]
Checking hoses
*
[SV21200(ALL)01/93]
Inspect all engine and heater system hoses for deterioration,
leaks and loose clamps before adding or replacing engine
coolant. Make whatever repairs or replacements are necessary
using Motorcraft parts or their equivalents.
%*
[SV21300(ALL)05/95]
Engine coolant drain and flush
[SV21400(ALL)11/93]
To drain and flush your engine coolant, youMUSTsee your
Ford dealer or refer to the procedure in the service manual.
Failing to do so could result in engine damage.
%*
[SV21505(ALL)05/95]
Battery
*
[SV21510(ALL)02/95]
The Motorcraft maintenance-free battery does not require
additional water during its life of service. The vents are part of
the cover and cannot be removed. For longer, trouble-free
operation, keep the top of the battery clean and dry. Also, make
certain the battery cables are tightly fastened to the battery
terminals.
*
[SV21515(ALL)02/95]
If you see any corrosion on the battery cables or terminals,
remove the cables from the terminal and clean them both with a
wire brush. You can neutralize the acid with a solution of
baking soda and water. Reinstall the cables when you are done
cleaning them, and apply a small quantity of grease to the top
of each battery terminal to help prevent corrosion.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
325
*
[SV21555(ALL)02/95]
RWARNING
The gases around the battery can explode if exposed to
flames, sparks, or lit cigarettes. An explosion could result
in injury or vehicle damage.
%*
[SV21560(ALL)05/95]
RWARNING
Batteries contain sulfuric acid which burns skin, eyes,
and clothing.
*
[SV21562(ALL)05/95]
If the acid touches someone's skin, eyes, or clothing,
immediately flush the area with water for at least 15 minutes. If
someone swallows the acid, have him or her drink lots of milk
or water first, then Milk of Magnesia, a beaten egg, or vegetable
oil. Call a doctor immediately.
%*
[SV21570(ALL)05/95]
RWARNING
Applying too much pressure on the ends when lifting a
battery could cause acid to spill. Lift the battery with a
carrier or with your hands on the opposite corners.
%*
[SV21580(ALL)03/95]
Windshield Washer Fluid and Wipers
%*
[SV21600(ALL)03/95]
Washer Fluid
[SV21700(ALL)02/95]
Check the level of the windshield washer fluid every time you
stop for fuel. The reservoir for washer fluid is located on the
front, passenger side of the engine compartment. This reservoir
contains the fluid for both the windshield and liftgate washers.
*
[SV21900(ALL)05/95]
RWARNING
Do not put windshield washer fluid in the container for
the engine coolant.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
335
*
[SV29600(ALL)01/93]
Make sure your suspension insulators and bumpers are not
missing or worn to avoid damage to your vehicle.
%*
[SV29700(ALL)04/95]
Cleaning the Wheels
*
[SV29800(ALL)05/95]
Wash the wheels with the same detergent you use to wash your
vehicle's body. Do not use acid-based wheel cleaners, steel wool,
abrasives, fuel, or strong detergents. These substances will
damage protective coatings. Use tar and road oil remover to
remove grease and tar.
*
[SV29900(ALL)04/95]
NOTE: Before going to a car wash, find out if the brushes are
abrasive.
*
[SV31300(ALL)05/95]
Automatic Transaxle Fluid
[SV31400(ALL)08/94]
Under normal circumstances, you need to change the fluid at
30,000 miles (48,000 km) for normal operating conditions or
21,000 miles (34,000 km) for severe duty. However, if the
transaxle is not working properly (for example, slipping or
shifting slowly), or you notice some sign of fluid leakage, the
fluid level should be checked.
*
[SV31500(ALL)01/93]
It is best to check the transaxle fluid level at normal operating
temperature, after approximately 20 miles (30 km) of driving.
However, if necessary, you can check the fluid level without
having to drive 20 miles (30 km) to obtain a normal operating
temperature if outside temperatures are above50ÊF (10ÊC).
*
[SV31600(ALL)01/93]
NOTE: If the vehicle has been operated for an extended
period at high speeds or in city traffic during hot
weather, or if it has been pulling a trailer, the engine
should be turned off for about 30 minutes to allow
the fluid to cool before checking.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

336
%*
[SV31700(ALL)02/93]
Checking the Automatic Transaxle Fluid
*
[SV31800(ALL)01/93]
With the vehicle on a level surface, start the engine and move
the gearshift lever through all of the gear ranges allowing
sufficient time for each position to engage. Securely latch the
gearshift lever in the P (Park) position, fully set the parking
brake and leave the engine running.
*
[SV32000(ALL)01/93]
Wipe off the dipstick cap, pull the dipstick out and wipe the
indicator end clean. Put the dipstick back into the filler tube and
make sure it is fully seated. Pull the dipstick out and read the
fluid level.
[SV32100(ALL)10/93]
When checking fluid at normal operating temperature, the fluid
level should be within the crosshatched area on the dipstick.
[SV32200(ALL)08/94]
7-1/2 pica art:0050021-A
The automatic transmission dipstick
[SV32250(ALL)11/93]
NOTE: Your vehicle should not be driven until some fluid
has been added if the fluid level is below the bottom
hole on the dipstick and the outside temperature is
above50ÊF (10ÊC). Addonly enough fluid to bring the
level above the bottom hole. The fluid level should be
rechecked at normal operating temperature.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996

Servicing Your Windstar
339
*
[SV33900(ALL)01/95]
RWARNING
Do not let the reservoir for the master cylinder run dry.
This may cause the brakes to fail.
%*
[SV34100(ALL)02/95]
Power Steering Fluid
*
[SV34200(ALL)01/95]
Check the level of the power steering fluid at least twice a
year (i.e., every Spring and Fall).
*
[SV34300(ALL)03/95]
To check the level of your power steering fluid:
[SV34400(ALL)02/95]1.
Start the engine and let it run until the power steering fluid
reaches normal operating temperature. The power steering
fluid will reach the right temperature after at least five
minutes of idling or at least one mile (1 km) of driving.
*
[SV34500(ALL)01/95]2.
While the engine idles, turn the steering wheel back and
forth several times. Make sure that the cap assembly is
installed at this time.
*
[SV34600(ALL)03/93]3.
Then turn the engine off.
*
[SV34700(ALL)01/93]4.
Check the fluid level in the power steering fluid reservoir.
File:wnsvs.ex
Update:Tue Mar 19 08:16:43 1996