1996 CHRYSLER VOYAGER fuse

HEADLAMP LEVELING MOTOR DIAGNOSIS
CONDITION POSSIBLE CAUSES CORRECTION
ONE MOTOR DOES NOT
OPERATE1. Poor connection at motor. 1. Secure connector on motor.
2. No voltage at motor. 2. Repair circuit. Refer to Group 8W,
Wiring.
3. Defective motor. 3. Replace motor.
BOTH MOTORS DO NOT
OPERATE1. No voltage at headlamp leveling
switch.1. Repair circuit or replace fuse.
Refer to Group 8W, Wiring.
2. No voltage at both motors. 2. Repair circuit or replace fuse.
Refer to Group 8W, Wiring.
3. Poor connection at motors. 3. Secure connectors on motors.
4. Both motors defective. 4. Replace motors.
8L - 4 LAMPSNS/GS
DIAGNOSIS AND TESTING (Continued)

ELECTRICALLY HEATED SYSTEMS
CONTENTS
page page
DESCRIPTION AND OPERATION
HVAC MOUNTED SWITCH................. 1
INTRODUCTION......................... 1
DIAGNOSIS AND TESTING
GRID LINE TEST......................... 2SYSTEM TEST.......................... 2
SERVICE PROCEDURES
GRID LINE AND TERMINAL REPAIR......... 3
DESCRIPTION AND OPERATION
INTRODUCTION
The electrically heated Rear Window Defogger (Fig.
1), Heated Power Side View Mirrors, and Heated
Windshield Wiper De-icer (Fig. 2) is available on NS
vehicles.
The Rear Window Defogger system consists of two
vertical bus bars linked by a series of grid lines on
the inside surface of the rear window. The electrical
circuit consists of the rear defogger switch in the
HVAC and a relay with timer switch to turn OFF the
system after ten minutes. The main feed circuit is
protected by fuse one (40 amp) in the Junction Block.
The rear defogger switch and relay also activates the
heated power side view mirrors and heated wind-
shield wiper de-icer. The HVAC rear defogger switch
is protected by fuse ten (10 amp) in the Junction
Block. The heated mirror circuit is protected by fuse
12 (10 amp) in the junction block. The heated wind-
shield wiper de-icer circuit is protected by fuse 21 (25
amp) in the Junction Block.
The Heated Windshield Wiper Deicer is also acti-
vated when the DEFROST mode is selected on the
HVAC. In the DEFROST mode the rear defogger
relay/timer is bypassed, the heated windshield wiper
de-icer will stay ON until the another mode is
selected. For circuit information and component loca-
tion refer to Group 8W, Wiring Diagrams.
CAUTION: Since grid lines can be damaged or
scraped off with sharp instruments, care should be
taken in cleaning the glass or removing foreign
materials, decals or stickers. Normal glass cleaning
solvents or hot water used with rags or toweling is
recommended.
HVAC MOUNTED SWITCH
The rear window defogger switch is integrated into
the HVAC (Fig. 3). An LED indicator will illuminate
when the switch is activated. The switch energizesthe timing circuit and activates the rear window
defogger relay. The relay controls the current to flow
to the grids of the rear window defogger, heated
power side view mirrors and the heated windshield
wiper de-icer. The defogger relay will be on for
approximately 10 minutes or until the control switch
or ignition is turned off.
Fig. 1 Rear Window Defogger
Fig. 2 Heated Windshield Wiper De-icer
NSELECTRICALLY HEATED SYSTEMS 8N - 1

DIAGNOSIS AND TESTING
SYSTEM TEST
Electrically heated rear window defogger or the
heated windshield wiper deicer operation can be
checked on the vehicle in the following manner:
(1) Turn the ignition switch to the ON position.
(2) Using a ammeter on the battery, turn the rear
defogger control switch to the ON position, a distinct
increase in amperage draw should be noted.
(3) The rear window defogger or the heated wind-
shield wiper deicer operation can be checked by feel-
ing the glass. A distinct difference in temperature
between the grid lines and adjacent clear glass can
be detected in 3 to 4 minutes of operation.
(4) Using a DC voltmeter (Fig. 4) contact terminal
B with the negative lead, and terminal A with the
positive lead. The voltmeter should read 10-14 volts.
(5) Indicator light illumination means that there is
power available at the switch only and does not nec-
essarily verify system operation.
(6) If turning the defogger switch ON, no distinct
current draw on the ammeter the problem should be
isolated in the following manner:
²Confirm that ignition switch is ON.
²Ensure that the heated rear window or the
heated windshield wiper deicer feed pigtail is con-
nected to the wiring harness and that the ground
pigtail is in fact grounded.
²Ensure that the proper fuse in the Junction
Block is OK.(7) When the above steps have been completed and
the system is still inoperative, one or more of the fol-
lowing is defective:
²HVAC switch
²Rear window defogger relay in the relay bank.
²Check for loose connector or a wire pushed out
of connector.
²Rear window or the windshield grid lines (all
grid lines would have to be broken, or one of the feed
pigtails not connected to the bus bar, for no ammeter
deflection).
(8) If turning the switch ON produces severe volt-
meter deflection, the circuit should be closely checked
for a shorting condition.
(9) If the system operation has been verified but
indicator LED does not light, replace switch.
(10) For detailed wiring information, refer to
Group 8W, Wiring Diagrams.
GRID LINE TEST
The horizontal grid lines and vertical bus bar lines
printed and baked on inside surface of the window
glass makes up an electrical parallel circuit. The
electrically conductive lines are composed of a silver
ceramic material which when baked on glass
becomes bonded to the glass and is highly resistant
to abrasion. It is possible, however, that a break may
exist or occur in an individual grid line resulting in
no current flow through the line. To detect breaks in
grid lines, the following procedure is required:
(1) Turn ignition and rear window defogger control
switch ON. The indicator light should come on.
(2) Using a DC voltmeter with 0-15 volt range,
contact vertical bus bar connecting grid lines on pas-
senger side of vehicle at terminal A with negative
lead of voltmeter (Fig. 4). With positive lead of volt-
meter, contact vertical bus bar on driver side of vehi-
cle at terminal B. The voltmeter should read 10-14
volts.
Fig. 3 HVAC Rear Window Defogger Switch
Fig. 4 Grid Line Test
8N - 2 ELECTRICALLY HEATED SYSTEMSNS
DIAGNOSIS AND TESTING (Continued)

POWER DOOR LOCKS
CONTENTS
page page
POWER DOOR LOCKS..................... 1REMOTE KEYLESS ENTRY.................. 5
POWER DOOR LOCKS
INDEX
page page
GENERAL INFORMATION
INTRODUCTION......................... 1
DESCRIPTION AND OPERATION
AUTOMATIC DOOR LOCK FEATURE.......... 1
DOOR LOCK CIRCUIT PROTECTION......... 1
DOOR LOCK INHIBIT FEATURE............. 2
SLIDING DOOR LOCK MEMORY FEATURE..... 2
DIAGNOSIS AND TESTING
AUTOMATIC DOOR LOCK SYSTEM TEST...... 2
DOOR LOCK MOTOR..................... 2DOOR LOCK SWITCH TEST................ 2
SERVICE PROCEDURES
AUTOMATIC DOOR LOCKS
DISABLE OR ENABLE.................... 3
REMOVAL AND INSTALLATION
FRONT DOOR LOCK MOTOR/LATCH......... 3
LIFTGATE LOCK MOTOR................... 3
SLIDING DOOR LOCK CONTACTS........... 3
SLIDING DOOR LOCK MOTOR.............. 4
SLIDING DOOR LOCK PLUNGER............ 4
GENERAL INFORMATION
INTRODUCTION
The Body Control Module (BCM) locks or unlocks
the doors when an actuation input signal from a door
lock switch or Remote Keyless Entry Module (RKE)
is received. The BCM signals lock and unlock relays
in the Junction Block to actuate the door lock motors.
The front doors, sliding door(s) and liftgate are
equipped with actuator motors to lock or unlock the
latch mechanisms. The front door lock actuator motor
is not serviced separately from the door latch. The
BCM locks the doors and liftgate automatically when
the vehicle is driven beyond the speed of 25.7 Km/h
(16 mph). The automatic door lock feature can be dis-
abled if desired. All doors and liftgate can be locked
or unlocked using mechanical button or key cylinder
methods.
DESCRIPTION AND OPERATION
AUTOMATIC DOOR LOCK FEATURE
The vehicle comes with two options for power door
locks:
²Rolling automatic lock (ENABLE), doors auto-
matically lock at approximately at 25.7 Km/h (16
mph).
²No rolling automatic lock (DISABLE), doors do
not automatically lock when the vehicle is moving.
The BCM is equipped with a disable feature to
stop the speed sensitive automatic door locks from
functioning. The DISABLE feature can be switched
ON or OFF as desired. When the system is DIS-
ABLED the door locks will operate normally, but will
not lock automatically when the vehicle is rolling.
When the door locks are ENABLED the door locks
will automatically lock when the vehicle is moving at
about 25.7 Km/h (16 mph).
DOOR LOCK CIRCUIT PROTECTION
The BCM controls the door lock relay's operation.
If the door lock switch is actuated continuously for
more than one second the BCM will interrupt the
relay circuit. The door lock system is protected by a
40 amp fuse located in the Power Distribution Center
(PDC). The LOCK and UNLOCK relays are located
in the Junction Block. The Power Distribution Center
is located along side of the battery. The lock motors
are protected with Positive Temperature Coefficient
(PTC) device that prevents motor burn out.
NSPOWER DOOR LOCKS 8P - 1

determine whether a valid key is in the ignition lock
cylinder.
The Smart Key transponder cannot be repaired
and, if faulty or damaged, it must be replaced.
SMART KEY IMMOBILIZER SYSTEM INDICATOR
LAMP
The Smart Key Immobilizer System (SKIS) indica-
tor lamp gives an indication when the SKIS is faulty
or when the vehicle has been immobilized due to the
use of an invalid ignition key. The lamp is controlled
by the instrument cluster circuitry based upon mes-
sages received from the Smart Key Immobilizer Mod-
ule (SKIM) on the Chrysler Collision Detection (CCD)
data bus.
The SKIM sends messages to the instrument clus-
ter to turn the lamp on for about three seconds when
the ignition switch is turned to the On position as a
bulb test. After completion of the bulb test, the SKIM
sends bus messages to keep the lamp off for a dura-
tion of about one second. Then the SKIM sends mes-
sages to the instrument cluster circuitry to turn the
lamp on or off based upon the results of the SKIS
self-tests. If the SKIS indicator lamp comes on and
stays on after the bulb test, it indicates that the
SKIM has detected a system malfunction and/or that
the SKIS has become inoperative. If the SKIM
detects an invalid key when the ignition switch is
turned to the On position, it sends messages to the
instrument cluster to flash the SKIS indicator lamp.
The SKIM can also send messages to the instru-
ment cluster to flash the lamp and to generate a sin-
gle audible chime tone. These functions serve as an
indication to the customer that the SKIS has been
placed in its ªCustomer Learnº programming mode.
See Smart Key Immobilizer System Transponder Pro-
gramming in this group for more information on the
ªCustomer Learnº programming mode.
The SKIS indicator lamp uses a replaceable incan-
descent bulb and bulb holder on the instrument clus-
ter electronic circuit board. Refer to Group 8E -
Instrument Panel Systems for diagnosis and service
of a faulty SKIS indicator lamp. If the SKIS indicator
lamp comes on and stays on after the bulb test func-
tion, diagnosis of the SKIS should be performed with
a DRB scan tool and the proper Diagnostic Proce-
dures manual.
DIAGNOSIS AND TESTING
SMART KEY IMMOBILIZER SYSTEM
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO GROUP 8M - PASSIVE
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
NOTE: The following tests may not prove conclu-
sive in the diagnosis of this system. The most reli-
able, efficient, and accurate means to diagnose the
Smart Key Immobilizer System involves the use of a
DRB scan tool. Refer to the proper Diagnostic Pro-
cedures manual for the procedures.
The Smart Key Immobilizer System (SKIS) and the
Chrysler Collision Detection (CCD) data bus network
should be diagnosed using a DRB scan tool. The DRB
will allow confirmation that the CCD data bus is
functional, that the Smart Key Immobilizer Module
(SKIM) is placing the proper messages on the CCD
data bus, and that the Powertrain Control Module
(PCM) and the instrument cluster are receiving the
CCD data bus messages. Refer to the proper Diag-
nostic Procedures manual for the procedures. Refer
to 8W-30 - Fuel/Ignition System in Group 8W - Wir-
ing Diagrams for complete circuit descriptions and
diagrams.
(1) Check the fuses in the fuseblock module. If OK,
go to Step 2. If not OK, repair the shorted circuit or
component as required and replace the faulty fuse.
(2) Disconnect and isolate the battery negative
cable. Unplug the wire harness connector at the
SKIM. Check for continuity between the ground cir-
cuit cavity of the SKIM wire harness connector and a
good ground. There should be continuity. If OK, go to
Step 3. If not OK, repair the open circuit to ground
as required.
(3) Connect the battery negative cable. Check for
battery voltage at the fused B(+) circuit cavity of the
SKIM wire harness connector. If OK, go to Step 4. If
not OK, repair the open circuit to the fuse in the
fuseblock module as required.
NS/GSVEHICLE THEFT/SECURITY SYSTEMS 8Q - 3
DESCRIPTION AND OPERATION (Continued)

(4) Turn the ignition switch to the On position.
Check for battery voltage at the fused ignition switch
output (run/start) circuit cavity of the SKIM wire
harness connector. If OK, use a DRB scan tool and
the proper Diagnostic Procedures manual to complete
the diagnosis of the SKIS. If not OK, repair the open
circuit to the fuse in the fuseblock module as
required.
SERVICE PROCEDURES
SMART KEY IMMOBILIZER SYSTEM
TRANSPONDER PROGRAMMING
Two programmed Smart Key transponders are
included with the Smart Key Immobilizer System
(SKIS) when it is shipped from the factory. The
Smart Key Immobilizer Module (SKIM) can be pro-
grammed to recognize up to six additional transpon-
ders, for a total of eight Smart Keys. The following
ªCustomer Learnº programming procedure for the
programming of additional transponders requires
access to at least two of the valid Smart Keys. If two
valid Smart Keys are not available, Smart Key pro-
gramming will require the use of a DRB scan tool
and the proper Diagnostic Procedures manual.
PROGRAMMING THE SKIM MODULE WITH
THE DRBIII
(1) Turn the ignition on. Transmission must be in
park or neutral. Alarm set lamp will flash.
(2) Use the DRBIII and select ªSKIMº under the
ªMISCELLANEOUSº menu.
(3) Select ªPROGRAM PINº and enter the cus-
tomer 4±digit PIN number.
(4) Select ªUPDATE VINº. The SKIM module will
learn the VIN from the PCM in gasoline engine vehi-
cles, and from the BCM in diesel engine vehicles.
(5) Select ªCOUNTRY CODEº and enter the cor-
rect country.
(6) Select ªPROGRAM NEW EMSº. The SKIM
module will send the ªsecret keyº data to the PCM.
(7) Program ignition keys to the SKIM module.
PROGRAMMING IGNITION KEYS WITH THE
DRBIII
(1) Turn ignition on. Transmission must be in park
or neutral. Alarm set lamp will flash.
(2) Use the DRBIII and select ªSKIMº under the
ªMISCELLANEOUSº menu.
(3) Select ªLEARN NEW KEYº. Alarm Set lamp
will begin flashing.
NOTE: The PIN must be re-entered each time an
additional key is learned.(4) Insert key into ignition switch. Once the key
has been learned, the Alarm Set lamp will turn off.
REMOVAL AND INSTALLATION
SMART KEY IMMOBILIZER MODULE
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO GROUP 8M - PASSIVE
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the knee blocker from the instrument
panel. See Knee Blocker in Group 8E - Instrument
Panel Systems for the procedures.
(3) Remove the three screws that secure the lower
steering column shroud to the upper shroud.
(4) If the vehicle is so equipped, move the tilt
steering column to the fully lowered position.
(5) If the vehicle is so equipped, loosen the two
nuts that secure the non-tilt steering column upper
mounting bracket to the dash panel steering column
support bracket studs. Lower the column far enough
to remove the upper steering column shroud.
(6) Remove both the upper and lower shrouds from
the steering column.
Fig. 2 Steering Column Shrouds Remove/Install
8Q - 4 VEHICLE THEFT/SECURITY SYSTEMSNS/GS
DIAGNOSIS AND TESTING (Continued)

If motor grunts and does not move, verify that reg-
ulator is not binding.
WIRING VOLTAGE TEST
The following wiring test determines whether or
not voltage is continuous through the body harness
to switch.
(1) Remove the master power window switch and
bezel assembly from the driver door. Refer to Group
23, Body for proper procedures.
(2) Disconnect wire connector from back of power
window switch.
(3) Switch ignition ON position.
(4) Connect the clip end of a 12 volt test light to
Pin 13 in door harness connector at the window
switch. Touch the test light probe to Pin 9 and then
to Pin 11.
²If the test light illuminates, the wiring circuit
between the battery and switch is OK.
²If light does not illuminate, check the 40 amp
fuse in the Power Distribution Center or for a broken
wire.
²The power window motors are protected with
Positive Temperature Coefficient (PTC) device that
prevents motor burn out. Check Junction Block.
²Refer to Group 8W, Wiring Diagrams for circuit
information and component locations.
REMOVAL AND INSTALLATION
POWER VENT WINDOW MOTOR
REMOVAL
(1) Disconnect battery negative cable.
(2) Remove D-pillar trim panel.
(3) Disconnect wire connector from power vent
motor.
(4) Remove nut holding crank to vent glass.
(5) Remove bolts holding power vent motor to
D-pillar (Fig. 4).
(6) Remove power vent motor.
(7) Pull the crank system from the motor.
INSTALLATION
Before installing crank, cycle replacement motor to
the open position. Install crank hinge in extended
position to the motor and for installation, reverse the
above procedures.
POWER WINDOW SWITCH
To remove power window switches refer to Group
23, Body for proper procedures.
POWER WINDOW MOTOR
WARNING: DO NOT HAVE ANY HANDS OR FIN-
GERS IN SECTOR GEAR AREA WHERE THEY CAN
BE PINCHED BY SMALL MOVEMENTS OF REGULA-
TOR LINKAGE.
REMOVAL
(1) Tape the window in its existing position to
remove its weight from the regulator system.
(2) Cut and remove the tie wrap at the window
motor. Its no longer required.
(3) Disconnect window motor wire connector from
door harness.
(4) Remove screws and nuts holding window motor
to the inner panel.
(5) Remove the motor from the door inner panel,
let it hang from the cables.
(6) With the cables still attached to the failed
motor, Install the replacement motor to the door
inner panel. Tighten down the screws and nuts to 3.4
to 4.5 N´m ( 30 to 40 in. lbs.) of torque.
(7) Separate the failed motor from regulator by:
²Removing the drum cover plate.
²Lift the cable guide off the motor, the drum with
cables, will be lifted off simultaneously (Fig. 5).
CAUTION: Do not allow the drum to separate from
the cable guide, by dropping drum or letting the
cables unwind.
INSTALLATION
(1) Install the cable guide and drum into the
replacement motor.
Fig. 4 Vent Window Motor
NSPOWER WINDOWS 8S - 3
DIAGNOSIS AND TESTING (Continued)

POWER SEATS
CONTENTS
page page
MEMORY SEAT AND MIRROR SYSTEM....... 3POWER SEATS........................... 1
POWER SEATS
INDEX
page page
GENERAL INFORMATION
INTRODUCTION......................... 1
DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURES................ 1POWER SEAT SWITCH.................... 1
SEATMOTORS .......................... 1
GENERAL INFORMATION
INTRODUCTION
Power seats can be adjusted in eight directions; up,
down, forward, back, tilt forward, or tilt rearward.
Four reversible motors and a transmission located on
the seat tracks provide the various seat movements.
The electrical circuit is protected by a 40 amp fuse in
the Power Distribution Center (PDC) and a 30 amp
circuit breaker located in the wire harness under the
driver's seat.
DIAGNOSIS AND TESTING
DIAGNOSTIC PROCEDURES
Before testing the seat functions, verify that the
battery is fully charged and the terminals cleaned
and tightened to ensure proper connections. If the
battery is not fully charged, refer to Group 8A Bat-
tery for proper testing procedures.
The following test will determine if the circuit is
complete through the body harness to the switch:
Using a voltmeter, verify the condition of the power
seat circuit breaker located under the driver's seat.
The circuit breaker also protects the passenger side
power seat track circuit. Check both sides of the cir-
cuit breaker connector for voltage, on the wire side.
²If not OK replace circuit breaker.
²If battery voltage is detected on both sides of the
circuit breaker. Refer to Seat Motor in the Diagnostic
and Testing in this section.²If seat motors test OK, refer to the Seat Switch
in the Diagnostic and Testing in this section.
²Refer to Group 8W Wiring Diagrams for wire
circuit information.
SEAT MOTORS
(1) Remove power seat switch from seat. Refer to
Group 23 Body for procedures.
(2) Disconnect wire connector.
(3) Using a voltmeter check for battery voltage at
Pin 5. Using an ohmmeter, check Pin 1 for ground.
(4) To test the seat motors, refer to (Fig. 1) and
verify proper seat responses. Using two jumper
wires, connect one to a battery supply and the other
to a ground. Connect the other ends to the seat wire
harness connector as described in (Fig. 1). If any
motor fails to operate, check wire connectors to the
motor. If not OK, repair as necessary. If OK, replace
seat motor/track assembly.
POWER SEAT SWITCH
(1) Remove power seat switch from seat. Refer to
Group 23 Body for procedures.
(2) Using an ohmmeter, perform the switch conti-
nuity tests in (Fig. 2). If there is no continuity at any
of the switch positions, replace switch.
NSPOWER SEATS 8R - 1