1996 CHRYSLER VOYAGER engine

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Page 1092 of 1938

CHRYSLER VOYAGER 1996  Service Manual CRANKSHAFT OIL SEALÐFRONT
REMOVAL
(1) Using Special Tool 1026 and Insert 6827-A,
remove crankshaft damper (Fig. 69).
(2) Remove outer timing belt cover and timing
belt. Refer to procedures outlined i

Page 1093 of 1938

CHRYSLER VOYAGER 1996  Service Manual CRANKSHAFT OIL SEALÐREAR
REMOVAL
(1) Insert a 3/16 flat bladed screwdriver between
the dust lip and the metal case of the crankshaft
seal. Angle the screwdriver (Fig. 75) through the dust
lip against

Page 1094 of 1938

CHRYSLER VOYAGER 1996  Service Manual INSTALLATION
CAUTION: If burr or scratch is present on the
crankshaft edge (chamfer), cleanup with 400 grit
sand paper to prevent seal damage during installa-
tion of new seal.
NOTE: When installing s

Page 1095 of 1938

CHRYSLER VOYAGER 1996  Service Manual OIL PAN
REMOVAL
(1) Raise vehicle on hoist and drain engine oil.
(2) Remove front engine mount bracket from
engine and insulator mount.
(3) Remove bolts attaching bending strut to engine
and transaxle

Page 1096 of 1938

CHRYSLER VOYAGER 1996  Service Manual CRANKSHAFT
REMOVAL
NOTE: Crankshaft can not be removed when
engine is in vehicle.
(1) Remove oil filter and oil pan. Refer to proce-
dure outlined in this section.
(2) Remove Timing Belt Cover, Timing

Page 1097 of 1938

CHRYSLER VOYAGER 1996  Service Manual (7) Install main bearing bedplate to engine block
bolts 11, 17 and 20 finger tight. Tighten these bolts
down together until the bedplate contacts the cylin-
der block.
(8) To ensure correct thrust bea

Page 1098 of 1938

CHRYSLER VOYAGER 1996  Service Manual INSTALLATION
(1) Make sure all surfaces are clean and free of oil
and dirt.
(2) Apply MopartGasket Maker to oil pump as
shown in (Fig. 87). Install oil ring into oil pump body
discharge passage.
(3) P

Page 1099 of 1938

CHRYSLER VOYAGER 1996  Service Manual PISTON AND CONNECTING ROD
REMOVAL
NOTE: Cylinder Head must be removed before Pis-
tons and Rods. Refer to Cylinder Head Removal in
this section.
(1) Remove top ridge of cylinder bores with a reli-
abl