1996 CHEVROLET ASTRO Owners Manual

Vehicle Identification Number (VIN)
ENGINE/l996 t‘
CODE MODEL YEAR
ASSEMBLY
PLANT
This is the legal identifier for your vehicle. It appears on
a plate
in the front corner of the instrument panel, on the
driver’s side. You can see
it if yo11 look through the
windshield from outside your vehicle. The
VIN also
appears on the Vehicle Certification and Service Parts
labels and
the certificates of title and registration.
Engine Identification
The eighth character in your VIN is the engine code.
This code will help you identify your engine,
specifications and replacement parts.
Service Parts Identification Label
You’ll find this label on the inside of the front storage
compartment door. It’s very helpful if you ever need to
order parts. On this label
is:
your VIN,
the model designation,
paint information, and
0 a list of all production options and special equipment.
Be sure that this
label is not rqmoved from the vehicle.
6-59

Electrical System
Add-on Electrical Equipment
NOTICE:
Don’t add anything electrical to your vehicle unless
you check with your dealer
first, Some electrical
equipment can damage your vehicle and the
damage wouldn’t be covered by your warranty. Some add-on electrical equipment can keep other
components from working as they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical to your vehicle, see “Servicing
Your Air Bag-Equipped Vehicle” in the Index.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch. An electrical overload will cause the
lamps to
go on and off, or in some cases to remain off.
If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools. If
the overload is caused by some electricai problem and
not snow, etc.; be sure to get
it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and closes,
protecting the circuit until the problem is fixed or
goes away.
6-60

Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination
of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of fires caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one
of the identical size
and rating.
If you ever have a problem
on the road and don’t have a
spare fuse,
you can borrow one that has the same
amperage. Just pick some feature of your vehicle that
you can get along without -- like the radio or cigarette
lighter
-- and use its fuse, if it is the correct amperage.
Replace it
as soon as you can.
There are two fuse blocks in your vehicle: one
is inside
the vehicle and one
is in the engine compartment.
Instrument Panel Fuse Block
The fuse block is on the lower portion of the instrument
panel on the driver’s side.
You can remove fuses with a fuse extractor.
To remove fuses if you don’t have a fuse extractor, hold
the end of the fuse between your thumb and index finger
and pull straight out.
6-61

12 18 24
c57 c7 E7 c7 11 17 23
4
c7 c7 E7 E7 10 16 22
3 9 15 21 C7 E7 E7 C7
2
c7 c87 c7 c3 14 20
i
c7 1 7 13 19 c7 c7 c7
FuseKircuit Usage
Breaker
1
2
3
Stop/Turn/Hazard Lamps, CHMSL,
Chime Module
No Fuse-Resistor
Courtesy Lamps, Power Outside Mirrors, Glove Box Lamp, Dome
Reading Lamps, Vanity Mirror Lamps
10
11
12
13
FuseKircuit Usage
Breaker
4 DRL Relay, DRL Module, Chime
Headlamp Switch, Keyless Entry,
Cluster, Overhead Console
Not Used
Cruise Module, Cruise
Activator Switch
Power Outlets, ALDL,
Subwoofer Amplifier
Not Used
License Plate Lamp, Taillamps,
Parking Lamps, Ashtray Lamp, Panel
Lights, Trailer Taillamps, Front and Rear Sidemarker Lamps, Door Switch
Illumination, Headlamp Switch
Illumination, RSA Illumination
Air Bag System
Wiper Motor, Washer Pump
L, M 1, M2 Blower Motor, Rear A/C
Relay Coil, Front Cont, Temp. Door
Motor, Hi Blower Relay, Defogger
Timer Coil, Upfitter Relay Coil
Cigarette Lighter, Door Lock Relay
i
5
6
7
8
9
6-62

15
16
', 17
18
19
Fuse/Circuit Usage Breaker
14 Cluster HVAC Controls, Chime
Module, Radio Illumination, Rear Heat
Switch Illumination, Rear
WiperNasher Switch Illumination,
Rear Liftgate Switch Illumination, Remote Cassette Illumination,
OH Console
DRL Lamps
Front Turn Signals, Rear Turn Signals,
Trailer Turn Signals, Back-up Lamps,
BTSI Solenoid
Radio: ATC (Standby), 2000 Series
(Main Feed), Rear Seat Audio Controls
VCM-Ign 3, VCM- Brake, 4WAL,
Cruise Stepper Motor
Radio: ATC (Main Feed),
2000 Series (Standby)
A
B
Fuse/Circuit Usage
Breaker
20 PRNDLI Odometer, TCC Enable and
PWM Solenoids, Shift
A and Shift B
Solenoids, 3-2 Downshift Solenoids
Not Used
Not Used Rear Wiper, Rear Washer Pump
Not Used
(Circuit Breaker) Power Door Lock,
6-way Power Seat, Keyless Entry
Module, Dutch Door Module, Dutch
Door Release
(Circuit Breaker) Power Windows
21
22
23
24
6-63

Underhood Electrical Center
1
(-) I-)
(-1
[-)
(T)
E3
IIVC)
(-)
I
The underhood electrical center is located toward the
rear
of the engine compartment on the driver's side.
Lift the hood and open the cover to gain access to this
fuse block.
Feed
AUXB . . . . . .
AUX A . . . . . , . .
Relay
A/C Relay
IGN Relay
Starter Enable Relay
A/C Enable Relay
Empty Relay
Fuel Pump Relay
Usage
. . Upfitter Battery Feed
. . Upfitter Ignition Feed
6-64

Fuse
UPFIT-BATT .......
UPFIT-IGN . .
Spare .....
Fuse Puller*
Spare
.............
Spare .............
ECM-B ............
..
..
HORN ......
A/C COMP ...
RR DEFOG .......
ENG-I ......
IGN-E
..
..
Usage
Upfitter Battery
Power Stud, Trailer Wiring
Harness Upfitter Ignition Relay
Not Used
Not Used Not Used
Fuel Pump Relay,
VCM, Oil Pressure
Switch/Sender
Horn Relay
A/C Enable Relay
Heater-A/C Control Selector Switch
Oxygen Sensors 1-4,
Camshaft Position Sensor,
Mass Air Flow Sensor,
Evaporative Emission
Canister Purge Solenoid
Valve, Linear EGR Valve
Solenoid, VCM
A/C Enable Relay
Fuse
ECM-I ..... .....
LIGHTING .....
BATT I/P .......
IGN A .............
IGN B .............
ABS ..............
AIC ...............
RR HTR/AC ........
Spare .............
Usage
Fuel Injectors 1-6,
Crankshaft Position Sensor,
VCM, Distributor Ignition
Control Module Park Lamps Fuse,
DRL Fuse, Headlamp and
Panel Dimmer Switch
Fuse Block Fuses,
Power Seat CB,
Stop/Hazard Fuse,
Auxiliary Power Fuse,
Cigarette Lighter Fuse,
Radio, Battery Fuse
Starter Relay, Ignition Switch
Ignition Switch
Brake Pressure Module Valve Blower Motor Resistor,
Blower Relay
Auxiliary Heater A/C Relay
Not Used
* A fuse puller is included in the underhood electrical
center. You
will also find spare fuses.
6-65

Replacement Bulbs
Exterior Lamps
Halogen Headlamps - Sealed Beam
Halogen Headlamps
- Composite
Halogen Headlamps
- Composite
Parking, Turn Signal Lamps
Rear Stoplamps
Sidemarker Lamps
Back-up Lamps
Quantity
2
2
2
2
2
4
2
Trade No.
H6054
9006 (Low Beam)
9005 (High Beam)
3 157NA
2057
194
1156
6-66