Car Status
This screen is used to confirm that navigation unit is
properly receiving input signals. Signals equal to (0) are
OFF, and signals equal to (1) are ON.If the value on the
display does not match the actual vehicle status, then
check the wire carrying the signal.
• CHG and CHG(CAN) are not used for this model.
• VSP-Vehicle Speed Pulse from PCM
(Pin 6 of C-connector)
a) OFF (0) when vehicle is not moving
b) ON (1) when vehicle is moving
The VSP comes from the PCM as a dedicated signal.
Internally, the navigation unit compares the actual VP on
the map against street data to adjust the pulse to speed
scaling factor. As this scaling factor becomes more
accurate, the "Level" gradually increases from 0 to 10
(see the Tire Calibrate diagnostic screen).
• BACK-Reverse indication from reverse relay
(Pin 5 of C-connector)
a) OFF (0) when shift lever is in any position other
than reverse
b) ON (1) when shift lever is in reverse
The Back signal is used by the navigation unit to allow
the map screen to show the VP moving backwards when
in reverse. This signal is needed because the Speed
Pulse has no direction indication.
• ILL-lllumination Indication
(Pin 5 of navigation unit A-connector)
a) OFF (0) when parking lights, or headlights are off
b) ON (1) when parking lights, or headlights are on
This signal is used by the navigation unit to determine
whether to put the navigation screen into the Day or
Night brightness mode. (Setup screen 1)
• DVD Lid-senses if DVD door is open
a) (Close) when door is closed
b) (Open) when door is open
The navigation unit has a micro switch to detect this. If
open is indicated when the door is closed, replace the
navigation unit.
• PC Card Lid-Senses if PC Card door is open
a) (Close) when door is closed
b) (Open) when door is open
The navigation unit has a micro switch to detect this. If
open is indicated when the door is slid shut, then
replace the navigation unit. This slot is for insertion of
PC Flash memory cards for gathering diagnostic infor-
mation. This is for factory use only.ProCarManuals.com
Starting Syste m
Componen t Locatio n Inde x
STARTE R CU T RELA YWire colors : BLK/WHT ,
BLK/WHT , BLK/WH T an d WHT/RE D
UNDER-DAS HFUSE/RELAY BO X
STARTE RTest, pag e 4- 5
Replacement , pag e 4- 6
Overhaul , pag e 4- 8
Solenoi d Test , pag e 4- 9Reassembly , pag e 4-1 4
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Starter Tes t
NOTE : Th e ai r temperatur e mus t b e betwee n 5 9 an d
100° F (1 5 an d 38°C ) befor e testing .
Recommende d Procedure :
Use a starte r syste m tester .
Connec t an d operat e th e equipmen t i n accordanc e
wit h th e manufacturer' s instructions .
Tes t an d troubleshoo t a s described .
Alternat e Procedure :
Use followin g equipment :
— Ammeter , 0 - 40 0 A
— Voltmeter , 0 - 2 0 V (accurat e withi n 0. 1 volt )
— Tachometer , 0 - 1,20 0 rp m
Hoo k u p a voltmete r an d ammete r a s shown .
NEGATIV E
TERMINA L
NOTE: Afte r thi s test , o r an y subsequen t repair , rese t
th e PC M to clea r an y code s (se e sectio n 11 ).
Chec k th e Starte r Engagemen t
1 . Disconnec t th e 8 P an d 6 P connecto r fro m th e ICM .
6P CONNECTO R
ICM
8P CONNECTO R
2.
3.
Wit h th e shif t leve r i n o r , turn th e ignitio n
switc h to STAR T (III) .
Th e starte r shoul d cran k th e engine . I f th e starte r
doe s no t cran k th e engine , g o t o ste p 3 .
I f i t crank s th e engin e erraticall y o r to o slowly , g o
t o "Chec k fo r Wea r an d Damage " o n th e nex t
page .
Chec k th e battery , batter y positiv e cable , ground ,
starte r cu t relay , an d th e wir e connection s fo r loose -
nes s an d corrosion . Tes t again . I f th e starte r stil l doe s
no t cran k th e engine , g o to ste p 4 .
Unplu g th e connecto r (BLK/WH T wire ) fro m th e
starter . Mak e sur e th e shif t leve r i s i n o r , then
connec t a jumpe r wir e fro m th e batter y positiv e (+ )
termina l t o th e solenoi d terminal . Th e starte r shoul d
cran k th e engine .
S (SOLENOID )
TERMINA L
BLK/WH T
WIRE
If th e starte r stil l doe s no t cran k th e engine , remov e
it , an d diagnos e it s interna l problem .
I f th e starte r crank s th e engine , g o t o ste p 5 an d
continu e th e test .
5 . Chec k th e ignitio n switch .
6 . Chec k th e starte r cu t relay .
7. Chec k fo r a n ope n i n th e wir e betwee n th e ignitio n
switch an d starter .
8 . Chec k th e immobilize r syste m (se e sectio n 23 ).
4 .
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Cruise Control
Control Unit Input Test (cont'd)
Cavity Wire
Test condition
Test: Desired result
Possible cause if result is not obtained
3
13
7
6
14
12
2
5
10
9
11
1
BLK
LT GRN
LT GRN/BLK
LT GRN/RED
PNK
BLU/WHT
GRY
GRN/WHT
BLU/YEL
BRN
BRN/BLK
BRN/WHT
Under all conditions
Ignition switch ON (II) and
main switch ON
Resume button pushed
Cancel button pushed
Set button pushed
Cancel button pushed
Shift lever in , or
Ignition switch ON (II), and
main switch ON; raise the
front of the vehicle, and rotate
one wheel slowly while
holding the other wheel.
Ignition switch ON (II), main
switch ON; brake pedal
pressed, then released
Brake pedal pressed then
released
Ignition switch ON (II)
Under all conditions
Under all conditions
Under all conditions
Check for continuity to ground:
There should be continuity.
Check for voltage to ground:
There should be battery voltage.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 7, there
should be no voltage on terminal No. 6.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 7, there
should be voltage on terminal No. 6.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 6, there
should be no voltage on terminal No. 7.
Check for voltage to ground:
There should be battery voltage.
When testing terminal No. 6, there
should be voltage on terminal No. 7.
Check for continuity to ground:
There should be continuity.
NOTE: There should be no continuity
when the shift lever is in other positions.
Check for voltage between the
BLU/ WHT and BLK terminals:
There should be cycle 0 - 5 V or
battery voltage.
Check for voltage to ground:
There should be 0 V with the pedal
pressed, and battery voltage with
the pedal released.
Check for voltage to ground:
There should be battery voltage with
the pedal pressed, and 0 V with the
pedal released.
Attach to ground:
The cruise light in the gauge assembly
should come on.
Check for resistance to ground:
There should be 80 -120
Check for resistance to ground:
There should be 70 -110
Check for resistance to ground:
There should be 40 - 60
• Poor ground (G401, G402)
• An open in the wire
• Blown No. 20 (20 A) fuse in the
under-dash fuse/relay box
• Faulty main switch
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Short between LT GRN/BLK and
LT GRN/RED wires
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Short between LT GRN/BLK and
LT GRN/RED wires
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty horn relay
• Faulty set/resume/cancel switch
• Faulty cable reel
• An open in the wire
• Faulty A/T gear position switch
• Poor ground (G401, G402)
• An open in the wire
• Faulty vehicle speed sensor (VSS)
• An open in the wire
• Short to ground
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty brake switch
• An open in the wire
• Blown No. 39 (15 A) fuse in the
under-hood fuse/relay box
• Faulty brake switch
• An open in the wire
• Blown bulb
• Faulty gauge circuit
• An open in the wire
• Faulty actuator solenoid
• An open in the wireProCarManuals.com
12. Remov e th e vacuu m hose , the n remov e th e clam p
fro m th e under-hoo d fuse/rela y box .
VACUU MHOSE CLAM
P
13. Remov e th e alternato r an d batter y cable s fro m th e
under-hoo d fuse/rela y box , the n remov e th e under -
hoo d fuse/rela y box .
ALTERNATO RCABLE
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
BATTER YCABLE
UNDER-HOO DFUSE/RELAYBOX
14. Disconnec t th e engin e wir e harnes s connecto r o n
th e lef t sid e o f th e engin e compartment .
15 . Remov e th e connecto r an d engin e wir e harnes s
clamp .
CONNECTO R
ENGINE WIR E
HARNES S
CONNECTO R
CLAMP
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
16. Reliev e fue l pressur e b y loosenin g th e servic e bol t
o n th e fue l filte r abou t on e tur n (se e sectio n 11 ).
D o no t smok e whil e workin g o n th e
fue l system . Kee p ope n flam e an d spark s awa y fro m
th e wor k area . Drai n fue l onl y int o a n approve d
container.
17. Remov e th e fue l fee d hos e an d fue l retur n hose .
SERVIC E BOL T
1 2 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
WASHE R
Replace .27 N- m (2. 8 kgf-m ,20 Ibf-ft )
WASHER S
Replace .
FUE L FEE D
HOS E
FUEL RETUR N
HOS E
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12. Remov e th e vacuu m hoses , the n remov e th e clam p
fro m th e under-hoo d fuse/rela y bo x (se e pag e 5-5 ).
13 . Remov e th e batter y cable s fro m th e under-hoo d
fuse/rela y box , the n remov e th e under-hoo d fuse /
rela y box .
UNDER-HOO DFUSE/RELAYBOX
14. Reliev e fue l pressur e b y loosenin g th e servic e bol t
o n th e fue l filte r abou t on e tur n (se e sectio n 11 ).
D o no t smok e whil e workin g o n th efue l system . Kee p ope n flam e an d spark s awa y fro m
th e wor k area . Drai n fue l onl y int o a n approve d
container.
15. Remov e th e fue l fee d hos e an d fue l retur n hose .
FUEL RETUR NHOSEFUEL FEE D
HOS E
FUE L PULSATIO N
DAMPE R
2 2 N- m (2. 2 kgf-m , 1 6 Ibf-ft )
WASHER SReplace.
16. Remov e th e evaporativ e emissio n (EVAP ) caniste r
hos e an d brak e booste r vacuu m hose .
BRAK E BOOSTE RVACUUM HOS E
EVA P CONTRO L
CANISTE R HOS E
17. Disconnec t th e connector , the n remov e th e contro l
box.
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
CONNECTO R CONTRO
L
BOX
BATTER YCABLE
BATTER YCABLE6 x 1. 0 m m12 N- m (1. 2 kgf-m ,8.7 Ibf-ft )
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Fan Controls
Troubleshooting
NOTE: The numbers in the table show the troubleshooting sequence.
G301
G302
G301
G302
G402
G402
Fan Control Module Terminals
FAN CONTROL
MODULE
Terminal Wire
Connects to
1
2
3
4
5
6
7
8
9
10
11
12
GRN/RED
BLK
RED/WHT
LT GRN/BLK
GRN/BLK
BLK/YEL
PNK
BLU/ORN
BLU/GRN
A/C pressure switch
Not used
Ground
A/C pressure switch
Radiator fan relay (Coil )
Radiator fan control sensor
IG2 (Main power supply)
PCM
Not used
Condenser fan relay (Coil )
Not used
Radiator fan control sensor
PCMProCarManuals.com
PGM-FI Syste m
MIL Circui t Troubleshootin g (cont'd )
(From pag e 11-63 )
I s th e fus e OK ?
NO
Is th e fus e OK ?
YES
Chec k fo r a n ope n i n th e wire s
(IG P lines) :
1 . Disconnec t th e fue l injecto r
an d IA C valv e connectors .
2 . Tur n th e ignitio n switc h O N (II) .
3 . Measur e voltag e betwee n
bod y groun d an d th e PC M
connecto r terminal s A1 3 an d
B1 individually .
Is ther e batter y voltage ?NO
YE S
— Repai r shor t i n th e wir e
betwee n No . 6 EC U (PCM ) (2 0
A ) fus e an d PGM-F I mai n
relay.— Repai r shor t i n th e wir e
betwee n PGM-F I mai n rela y
an d th e PCM , fue l injectors ,
o r IA C valve .
— Repai r shor t i n th e wir e
betwee n fue l injector s an d
IA C valve .
— Replac e No . 6 EC U (PCM ) (2 0
A) fuse .
— Repai r shor t i n th e wir e
betwee n No . 2 5 IG COI L (3 0 A )
fus e an d PGM-F I mai n relay .
— Replac e No . 2 5 IG COI L (3 0 A )
fuse .PCM CONNECTOR SA (26P)
— Repai r ope n i n th e wire(s )
betwee n th e PC M (A13 , B9 )
an d PGM-F I mai n relay .
— Chec k fo r a poo r connectio n
o r loos e wire s a t th e PGM-F I
mai n relay .
— Tes t th e PGM-F I mai n rela y
(se e pag e 11-146 ).
— Repai r shor t o r ope n i n th e
wir e betwee n th e immobilize r
uni t an d PCM . Wir
e sid e o f femal e terminal s
(T o pag e 11-65 )
NO
YE S
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