Page 134 of 2492

FUEL MIXTURE
Throttle body
12
E7J engine
INJECTOR
REMOVAL
Remove the air filter.
Remove the air temperature cover (see previous
page).
Remove the injector (6) from its housing.
94539R
REFITTING
Replace the O rings and lubricate them.
Fit the injector and cover so that they are correctly
aligned and mount the assembly.
REMOVING - REFITTING THE FUEL PRESSURE
REGULATOR
The fuel pressure regulator cannot be adjusted if
it is faulty. The upper section of the throttle body
must be renewed.
IDLE SPEED REGULATION MOTOR
REMOVAL
Remove the air filter.
The motor may be removed without having to
remove the throttle body. Access to the bolts is
made easier however by removing the mounting
bolts for the throttle body and releasing it
without disconnecting the fuel pipes.
Disconnect the motor connector.
Remove the mounting bolts and remove the
motor.
REFITTING
No adjustment may be made. However, ignition
on, if the low load switch bargraph on the XR25 is
not illuminated, fit a shim between the throttle
stop and the micromotor to obtain the no load
switch position.
Turn the ignition on then off; the micromotor
should position itself in the cold start position.
Repeat the operation without the shim, then
check the position of the throttle, ignition on,
engine not running, using the XR25 and #17.
94540S
12-9
Page 135 of 2492
FUEL MIXTURE
Throttle body
12
E7J engine
THROTTLE POTENTIOMETER
The throttle potentiometer is set in the factory
and cannot be repaired.
If there is a fault, renew the throttle body section.
REMOVAL
Remove the air filter and the complete
monopoint throttle body assembly (see previous
pages).
Remove the upper section of the throttle body
and the idle speed regulation motor.
94538S
REFITTING
Renew the seals.
Refit the throttle body peripherals.
Check:
- the connectors are correctly connected,
- on the
XR25 :
•the bargraphs are present for :
- low load,
- full load.
•the throttle position using the XR25 and
#17.
Refit the air filter.
12-10
Page 136 of 2492
FUEL MIXTURE
Throttle body
12
K7M engine
Throttle body mounting bolt
on inlet manifold 2
TIGHTENING TORQUES (in daN.m)
REMOVAL
Remove the acoustic tie bar.
Disconnect:
- the air temperature sensor (1),
- the oil vapour rebreathing pipe (2) on the
rocker box cover.
Slacken the clips (3) mounting the air sleeve (4) to
the air filter and the throttle body, then remove
the sleeve.
99359R
Disconnect :
- the accelerator cable (5),
- the throttle position potentiometer connector
(6),
- the idle speed regulation stepping motor
connector (7).
99357R
Remove the four bolts mounting the throttle
body and remove the throttle body.
99358-1R
12-11
Page 138 of 2492
99239R
FUEL MIXTURE
Throttle body
12
Disconnect :
- the accelerator cable (4),
- the oil vapour rebreathing pipe (5),
- the two water hoses (6) which heat the
throttle body after clamping them using tool
Mot. 453-01.
Remove the four mounting bolts for the throttle
body and remove it.
Remove the heat shield between the throttle
body and the manifold. Throttle body mounting bolt
on inlet manifold 2
Throttle potentiometer mounting bolt 0.2
TIGHTENING TORQUES (in daN.m)
REMOVAL
Disconnect the battery.
Remove the three bolts mounting the unit to the
air filter.
99213R
Disconnect:
- the air temperature sensor (1),
- the throttle position potentiometer (8).
Slacken the clip mounting the air sleeve (2) to the
throttle body.
99238R
F3R engine
Remove the air filter and the air sleeve.
12-13
Page 141 of 2492
FUEL MIXTURE
Inlet manifold
12
K7M engine
EGR solenoid valve mounting bolt 1
Inlet manifold bolt and nut 2.5
EGR steel pipe bolt 1
TIGHTENING TORQUES (in daN.m)
NOTE : the fuel gallery must be removed
beforehand (refer to section 13 "Fuel gallery").
REMOVAL
Disconnect the air temperature sensor (1).
Slacken the two clips (2) mounting the air sleeve
to the throttle body and the air filter and remove
the sleeve.
99359R1
99357R
K7M 703 engine
From the EGR solenoid valve, disconnect (8) :
- the hose (9) going to the manifold,
- the electrical connector (10).
Remove the 2 bolts mounting the solenoid valve
(8), then remove the valve.
99358R
Disconnect:
- the accelerator cable (5),
- the throttle position potentiometer connector
(6),
- the idle speed regulation stepping motor
connector (7).
12-16
Page 151 of 2492
99238R1
FUEL SUPPLY
Fuel gallery
13
Throttle body mounting bolt on manifold 2
Fuel gallery mounting nut 1
TIGHTENING TORQUES (in daN.m)
REMOVAL
Disconnect the battery.
Remove the acoustic tie bar.
Disconnect:
- the air temperature sensor (1),
- the pressure sensor (3),
- the throttle potentiometer (4),
- the cylinder reference sensor (6),
- the fuel vapour recirculation pipe (11),
- the brake servo vacuum pipe (10),
- from the manifold, the pressure sensor
vacuum pipe (7).
Slacken the clip mounting the air sleeve to the
throttle body.
Remove the three nuts mounting the air filter.
99213R1
Remove the filter and the air sleeve.
Disconnect:
- the oil vapour rebreathing pipe (9),
- the coolant temperature sensor (2),
- the idle speed regulation solenoid valve (5). F3R engine
13-5
Page 154 of 2492
96507R
FUEL SUPPLY
Injectors
13
F3R engine
The injectors fitted to this type of engine are of
the type "SIEMENS DEKA 2".
They are mounted on the fuel gallery.Each
injector is sealed by two O rings.
Fuel circulates permanently around the
circumference of the injector body. This fuel
washing prevents bubbles of fuel vapour forming
and aids warm starting.
INJECTOR DETAIL
1Connector
2O rings
3Upper O ring retaining circlip
4Filter
5Metal body
6Winding
IMPORTANT : there are no special notes for
removing the injectors. The fuel gallery must
however be removed beforehand since the fuel in
the gallery would enter the cylinder concerned.
When any operation involves removal of an
injector, new O rings and flat seals under the
gallery must be fitted.
NOTE : when refitting the upper seal, use the
tapered ring provided with the kit of seals.
13-8
Page 155 of 2492
96420R3
FUEL SUPPLY
Fuel filter
13
SPECIAL TOOLING REQUIRED
Mot. 1265 Pliers for removing quick release
unions
LOCATION
The fuel filter is located under the vehicle in front
of the fuel tank.
99214R
REPLACEMENT
Replace the fuel filter at each major service.
REMOVAL
Before removing the filter, take precautions to
catch the fuel which will run out (do not clamp
the pipes as they will be damaged).
Remove the clips (1).
Disconnect the pipes with quick release unions (2)
using tool Mot. 1265.
Remove bolt (3) and remove the fuel filter.
REFITTING
Observe the direction of fuel flow (marked by an
arrow on the filter).
Reconnect the pipes by hand (it is not necessary to
use tool Mot. 1265).
Ensure the quick release unions are correctly
connected.
Refit the safety clips (1).
13-9