POWERSTEERING GEARANDLINKAGE (ModelPR24AC)
•
~ :N.m (kg-m. ft-lb)
f] :
Lubrication points
(With automatic
transmission fluid
"DEXRON'u" type
or equivalent)
I
@~~~~
~~(SRandCD
~ ~~ enginemodels)
8
~78. 98
(8.0 •10.0,
58•72)
GA engine model
~ 37•46 (3.8 •4.7, 27.34)
CD and SRengine models
M
78.98
(8.0 •
10.0, 58•72)
(SR
,,'CD,",,",
m_"'7
~\Il~
m~
@,
~16.21
~~'" ~•'.1, ". 1S(
r
""'---l
, @
l"J
::'0' ,':0,
1
I
~ /7'
~y
@ "-~~(]
tGi ~
~m
@
t:;;J
~20.
26
(2.0 •2.7, 14•20)
SEC.
492
@)(]~\-
.~
~'
r
L
~to:J59' 74
20~
(6.0 •
7.5, 43.54)
_~ @Donotdisas~smble.
0
to:J 29•39
{3.0 .4.0,22. "~~
SST506CA
Pinion oilseal
Lock nut
Adjusting screw
Spring
Spring disc
G)
Rear cover cap
@
Rear housing assembly
@
Pinion sealring
@
Pinion assembly
CID
O-ring
@
Shim
(J)
@
@
@)
@ @
Washer
@
Spring seat
@
Retainer
@
Gear housing
@
Center bushing
@
Rack oilseal
@
Rack assembly
@
Rack sealring
@)
O-ring
@
Rack oilseal
@
Endcover assembly
@
Boot clamp
@
Dust boot
@
Boot band
@l
Steering gearspacer
@
Lock plate
@
Tie-rod innersocket
@
Tie-rod outersocket
@
Cotter pin
@
Gear housing tube
ST-21
POWERSTEERING GEARANDLINKAGE (ModelPR24AC)
Disassembly
1. Prior todisassembling, measurepinionrotating torque.
Record thepinion rotating torqueasareference.
• Before measuring, disconnectgearhousing tubeanddrain
fluid.
• Use softjaws when holding steering gearhousing. Handle
gear housing carefully, asitis made ofaluminum. Donot
grip cylinder inavise.
2. Remove piniongear.
Be careful nottodamage piniongearwhen removing pinion
seal ring.
3. Remove tie-rodoutersockets andboots.
4. Loosen tie-rodinnersocket byprying upstaked portion, and
remove socket.
5. Remove retainer.
6. Remove pinionassembly.
7. Use a2to 2.5 mm (0.079 to0.098 in)diameter drilltocom-
pletely remove stakedportion ofgear housing end.
8. Remove endcover assembly withasuitable tool.
9. Draw outrack assembly.
10. Remove rackseal ring.
• Using aheat gun,heat racksealtoapproximately 40°C
(104°F).
• Remove racksealring.
Be careful nottodamage rack.
11. Remove centerbushing andrack oilseal using tape
wrapped socketandextension bar.
Do not scratch innersurfaces ofpinion housing .
.. !tension bar
29 mm socket
SST472AInspection
Thoroughly cleanallparts incleaning solventorautomatic
transmission fluid''DEXRON™,, typeorequivalent. Blowdry
with compressed air,ifavailable.
BOOT
• Check condition ofboot. Ifcracked excessively, replaceit.
• Check bootsforaccumulation ofpower steering fluid.
RACK
Thoroughly examinerackgear. Ifdamaged, crackedorworn,
replace it.
ST-22
POWERSTEERING OILPUMP
•
SST569C
SEC.
490
SR engine model~
To engine
~26. 36~ ,/"~
;~7 ..
':ij m '-/
~/i<> ·"-
~':J ~
@
'CJ!I",
1~ ........To engine
~16_22 (1.6•2.2, 12•16)
~ 45-60
(4.6 -6.1, 33-44)
SEC.
493 GAengine model
~16-21 [ij6.3.8.3
(1.6. 2.1,12
'Z5)
(0.64.0.85,
To engine
55.6:/73.8)
@ @" ./'----~
, "I
/e;..
~ 31•42 ',.., 0
.'$>J
K@
J:
<~~~iX':I~
Toengine
\1f!.7~
Pm
16-21
v. ~-..
, "~ ~1.6'2.1,12•15)
~ 16. 21 _~
(1.6 -2.1, 12. 15) ~
54.68
{5.5 -6.9,
40 -50~
~ 13.3. 18.0
. (1.36•1.84,
.G
@)
0
CD engine model
9.8_13.3) ../
/3
5
0
~ 16-21 (1.6 -2.1, 12-15)
l.~
@@ ,
~engine @
@Of1--! ~
2
" ," I~
.' "@
It. 17
0
f1 ~ ~~ 3lEi! 10~
69-78
37 •50 /,
'-l
18
f1
..>
lei
51•58)
(3.8. 5.1,27.37)
0,
:r:
19
0()
W
~Q
@
GA16
with
ASS
c:>
1578
0.
Except
GA16
with
ASS
,d
e7
b
Except
GA16 ITh~ .
6? ~
<:>
withASS
-J.1;~
~ 31-42 (3.2 -4.3, 23-31) ()
C'
0
I
() @~
49.69 (5.0-7.0,36 -51)
CD engine
:7 ~~
21
Pay attention
d I
f:j
0:\
toits direction.
mo e -'" ()
-~
~ 27-35 \)~
00
22
(2.8 -3.6, ~,~
23
20 _26)
ri /
~ 13.3 -18.0 ~~
2~ /
~1'36 •1.84,
9.8 •13.3)
13R
engi~e
model
J ~
CD engine model
I
') 26 ~
13.3. 18.0
Y.l~6 14
jGA16
with
ASS
/// (1.36-
1.84f \
-\:f
14~
13.3 -18.0
9.8 •13.3)
I() \\"-/
(1.36•1.84,
/ 09.8-13.3)
~ 27.35:~)-e /
I
\~'l ~
27-35
~l)~ / Except
GA16
with
ASS
(2.8 -3.6~ III~..::::-- (2.8-3.6, ~27•35
20 •26) \)20-26) ~ (2.8_3.6, 20_26)
~ :N'm (kg-m, It-Ib)
f]:
Lubrication points(Withautomatic transmission
[ij :
N'm (kg-m, in-Ib) fluid''DEXRON™,, typeorequivalent)
CD
Pulley
@
Copper washer @
Vane
@
Snap ring
@
Hose
@
Rotor
@ Drive shaftassembly
@
Connector boll
@
Pin
@ Oilseal
@
Mounting bracket
@
Carn ring
@
Suction pipe
@
Front housing
@
Gasket
@
O-ring
@l
Spring
@
Rear housing
0
Spring
@
O-ring
@
Mounting bracket
@
Control valve @O-ring
@
Adjusting bracket
@ O-ring
@)
Front sideplate @
Adjusting boll
@)
Connector
ST-29