Page 1278 of 1701

SEM092DENGINE
REMOVAL
WARNING:
• Situate vehicle onaflat and solid surface.
• Place chocks atfront andback ofrear wheels.
• Donot remove engineuntilexhaust systemhascompletely
cooled off.
Otherwise, youmay burn yourself and/orfiremay break out
in fuel line.
• For safety during subsequent steps,thetension ofwires
should beslackened againsttheengine.
• Before disconnecting fuelhose, release fuelpressure from
fuel line.
Refer to"Releasing FuelPressure" inEC section.
• Besure tohoist engine andtransaxle inasafe manner.
• For engines notequipped withengine slingers, attach
proper slingers andbolts described inPARTS CATALOG.
CAUTION:
• When liftingengine, becareful nottostrike adjacent parts,
especially thefollowing: Accelerator wirecasing, brake
lines, andbrake master cylinder.
• Inhoisting theengine, alwaysuseengine slingers inasafe
manner.
Removal
1. Remove engineundercoverandhood.
2. Drain coolant frombothcylinder block,andradiator.
3. Drain engine oilfrom drain plugofoil pan.
4. Remove vacuumhoses,fuelhoses, wires,harness andcon-
nectors andsoon.
5. Remove exhausttubes,balljoints anddrive shafts.
6. Remove radiatorandfans.
7. Remove drivebelts.
8. Remove alternator, compressor andpower steering oil
pump fromengine.
9. Set asuitable transmission jackunder transaxle. Hoist
engine withengine slinger.
10. Remove centermember.
11. Remove enginemounting boltsfrombothsides andthen
slowly lowertransmission jack.
EM-99
•
Page 1293 of 1701
OUTERCOMPONENT PARTS
Left side
SEC. 120.135.140.210.230
l"J
16•21 (1.6 .2.1. 12•
7
<, ~
~
/
7~
~ 16-21 (1.6 •2.1, 12•15)~~""
Ii] :
N.m (kg-m, in-Ib)
~ :N.m (kg-m, fl-Ib)
L
~-@@~
-@
~18•22 (1.8 -2.2, 13.16)
6
/
~~ ~2.75(6.3.7.6,46 -55)
SEM045FA
CD
Beltcover upper
@
Water pumppulley
@
Beltcover lower
@
Crankshaft pulley
@
Alternator
@
Alternator bracket
EM-114
(J)
Exhaust manifold
@
Gasket
@
Intake manifold
Page 1503 of 1701

ENGINEMAINTENANCE
EXCEPT FORGA14DE ENGINE Checking
DriveBelts
•
~ 16-21
(1.6 •2.1, 12•15)
Alternator
SMA786CA
Without
airconditioner
Crankshaft
pUlley
~
25.5 -32.4 (2.60 -3.30, 18.8-23.9)
Compressor
Power steering
pump (or Idler pulley)
With
airconditioner
Idler
pulley
Crankshaft
pulley
Power
steering pump
(or Idler pulley)
~.
~6.3 -8.3 (0.64 -0.85, 55.6-73.8)
~ :Checking point
A :
N.m (kg-m, ft-lb)
III :
N.m (kg-m, in-Ib)
1.Inspect forcracks, fraying, wearoroil adhesion. If
necessary, replacewithanew one.
2. Inspect drivebeltdeflections bypushing onthe belt midway
between pulleys.
Adjust ifbelt deflections exceedthelimit.
Belt deflection:
Unit:mm(in)
Used beltdeflection
Deflectionofnew
Limit Deflection
after
belt
.
adjustment
Alternator With aircondi-
10(0.39) 6-7 (0.24 -0.28) 5.5
-6.5
lioner compressor
(0.217-0.256)
Without aircondi-
11(0.43) 7-9 (0.28 -0.35) 6-8 (0.24 -0.31)
lioner compressor
Power steering oil
7.5(0.295) 4
-6 (0.16 -0.24) 3-5 (0.12 -0.20)
pump
Applied pushing force
98
N
(10
kg,
22
Ib)
Inspect drivebeltdeflections whenengine iscold.
MA-17
Page 1504 of 1701
ENGINEMAINTENANCE
Checking DriveBelts(Cont'd)
FOR GA14DE ENGINE
L
Idler pulley
Crankshaft
pulley
Withoutpowersteering
Idler
pulley locknut __
~ 25•32 (2.6 •3.3, 19-24)
)~'\c, ~ Crankshaft
'~~UlleY
~ ~\ Idlerpulley
Loosen
/
~
.
~~- - Withpower steering
SMA357CB
1. Inspect forcracks, fraying, wearoroil adhesion. If
necessary, replacewithanew one.
2. Inspect drivebeltdeflections bypushing onthe belt midway
between pulleys.
Adjust ifbelt deflections exceedthelimit.
Belt deflection:
Unit:mm(in)
Used beltdeflection
Deflectionofnew
Limit Deflection
alter
belt
adjustment
Alternator
With power steer-
11(0.43)
ing 7-9
6-8
Without power (0.28
-0.35)
(0.24-0.31)
steering 10
(0.39)
Air conditioner com-
9.5(0.374) 6
-8
5-7
pressor (0.24-0.31)
(0.20-0.28)
Power steering oil
7.5(0.295) 4-6
3-5
pump (0.16-0.24)
(0.12-0.20)
Applied pushing force
98N(10 kg, 22Ib)
Inspect drivebeltdeflections whenengine iscold.
MA-18
Page 1514 of 1701

ENGINEMAINTENANCE
Checking DriveBelts
Crankshaft
pulley
With airconditioner Compressor Crankshaft
pulley
Without airconditioner
A:
N.m (kg-m, ft-Ib)
" :Check point
SMA808C
Used beltdeflection
Drive belts Deflection
Deflection
of
Limit afteradjust- new
belt
ment
Alternator
With airconditioner com-11.5
-12.5
6.5-7.5
7 -8
pressor (0.453
-
(0.28-0.31) (0.256
-
0.492) 0.295)
Without airconditioner
12-13
8-9
7-8
compressor (0.47-0.51)
(0.31-0.35)
(0.28-0.31)
6-7 4-53.5
-4.5
Power steering oilpump
(0.24-0.28)
(0.16-0.20) (0.138
-
0.177)
Applied pushing force
98N(10 kg,22Ib)
Unit:
mm(in)
1.
Inspect forcracks, fraying, wearoroil adhesion. If
necessary, replacewithanew one.
2. Inspect drivebeltdeflections bypushing onthe belt midway
between pulleys.
Adjust ifbelt deflections exceedthelimit.
Belt deflection:
Inspect drivebeltdeflections whenengine iscold.
SMA328C
Alternator
pulley
r
Crankshaft
/ pulley
Alternator
drive belt
<;:J
Engine
front
o
Engine
front
Altemetor
drivebeltfitting piece
(Modell withoutelrconditioner)
Alternator drivebelt
Set abelt inboth crankshaft
and alternator pulleysshown
in the figure.
MA-28
Page 1524 of 1701

ENGINEMAINTENANCE
Air conditioner
compressor
SMA442C
AMA054 Manifold
NutCheck
1. Remove exhaustmanifold cover.
2. Tighten manifold boltsandnuts tothe specified torque.
Refer to"SERVICE DATAANDSPECIFICATIONS (SOS)".
3. Install exhaust manifold cover.
Checking DriveBelt
WARNING:
Inspect drivebeltdeflections whenengine iscold. When engine
is hot, check deflections atleast 30minutes afterengine has
been switched off.
1. Inspect beltsforcracks, fraying, wearoroil adhesion. If
necessary, replacewithnewones.
2. Inspect drivebeltdeflections bypushing onthe belt midway
between pulleys.
3. Adjust belt
deflection
if
it
exceeds thelimit.
Belt deflection:
Unit:mm(in)
Used beltdeflection
Deflectionofnew
Limit Deflection
after
belt
adjustment
Alternator 14(0.55) 11
-13 9-11
(0.43 -051) (0.35-0.43)
Air conditioner
14(0.55) 11
-13
9-11
compressor (0.43-051) (0.35-0.43)
Power steering oil
8(0.31) 5-7 (0.20 -0.28) 4-6 (0.16 -0.24)
pump
Water pump
without power
-
8(0.31) 6(0.24)
steering
Applied pushing
98N(10 kg,22Ib)
force
Inspect drivebeltdeflections whenengine iscold.
Changing EngineCoolant
WARNING:
To avoid thedanger ofbeing scalded, neverattempt tochange
the coolant whentheengine ishot.
1. Set heater "TEMP" controldialtothe max. "HOT" position.
• Make surethatairconditioner switchis"OFF".
MA-38
Page 1539 of 1701

SERVICEDATAANDSPECIFICATIONS (SOS)
Engine Maintenance
Engine oilcapacity (Refillcapacity)
Unit:
r
(Imp qt)
INSPECTION
ANDADJUSTMENT
Drive beltdeflection
GA14DE engineexceptforEurope
Unit:mm(in)
With
oilfilter change
Without oilfilter change
3.2
(2-7/8)
2.8
(2-1/2)
•
Used beltdeflection
Deflection Deflection
of
Limit afteradjust- new
belt
ment
Alternator With air
6-7 55-6.5
conditioner 10(0.39)
(0.24-0.28)
(0.217-0.256)
compressor
Without air
7-9 6-8
conditioner 11(0.43)
(0.28-0.35) (0.24-0.31)
compressor
Power steering
7.5(0.295) 4
-6
3-5
oil pump
(0.16-0.24) (0.12-0.20)
Applied pushing
98N(10 kg, 22Ib)
force
GA14DE engineforEurope
Unit:mm(in)
Used beltdeflection
Deflection Deflection
of
Limit afteradjust- new
belt
ment
Alternator
With power
11(0.43)
steering
7-9
6-8
Without (0.28-0.35) (0.24-0.31)
power steer- 10(0.39)
ing
Air conditioner
9.5(0.374) 6
-8 5
-7
compressor (0.24
-0.31) (0.20-0.28)
Power steering
75(0.295) 4
-6 3-5
oil pump (0.16
-0.24)
(0.12-0.20)
Applied pushing
98N(10 kg,22Ib)
force
Coolant
capacity (Refillcapacity)
With reservoir tank
Unit:((Imp qt)
With heater Without
heater
M/T
5.9(5-1/4) 5.6(4-7/8)
A/T 6.4(5-5/8) 6.1(5-3/8)
Spark plug
GA16DE
&
GA14DE
GA16DE
&
GA15DE
engine forEurope engineexceptfor
and Israel EuropeandIsrael
Type Standard BKR5EBKR5E-11
Cold BKR6E,
BKR7E BKR6E-11,
BKR7E-11
Plug gap mm
(in) 0.8
-0.9 1.0
-
1.1
(0.031 -0.035) (0.039-0.043)
MA-53
Page 1540 of 1701
SERVICEDATAANDSPECIFICATIONS (SOS)
INSPECTION ANDADJUSTMENT
Drive beltdeflection Engine
Maintenance
Engine oilcapacity (Refillcapacity)
Unit:
f
(Imp qt)
Unit:
f
(Imp qt)
Spark plug(Platinum-tipped type)
Coolant
capacity (Refillcapacity)
With reservoir tank
Withheater Withoutheater
MIT
6.1(5-3/8)
5.8(5-1/8)
AIT
6.6(5-718) 6.3(5-1/2)
Reservoir tank
07(5/8)
3.4
(3)
3.2 (2-7/8)
With
oilfilter change
Without oilfilter change
Unit:
mm(in)
Used beltdeflection
Deflection Deflection
of
Limit afteradjust- new
belt
ment
Alternator With aircon-
11.5-12.5 7-8 6.5-7.5
ditioner com-
(0.453-0.492) (0.28
-0.31) (0.256-0.295)
pressor
Without air
12-13 8-9 7-8
conditioner
(0.47-0.51) (0.31-0.35) (0.28-0.31)
compressor
Power steering 6-7 4-5 3.5-4.5
oil pump (0.24-0.28) (0.16-0.20) (0.138-0.177)
Applied pushing
98N(10 kg,22Ib)
force
Make
Type
Standard
Alternative NGK
PFR58-11
PFR68-11 PFR78-11
MA-54