Page 735 of 873

76CHASSIS AND BODY
68
REPAIR Dismantle
4.Remove interior lamp lens.
5.Remove 2 nuts securing lamp to stowage panel.
6.Remove lamp.
7.Remove alarm volumetric sensor/blanking plate.
8.Remove electric sun roof switch pack.
9.Remove electric sun roof manual opening plug.
Rebuild
10.Fit electric sun roof manual opening plug to
panel.
11.Fit alarm volumetric sensor.
12.Fit electric sun roof switch pack to panel.
13.Fit interior lamp to panel and secure with nuts.
14.Fit interior lamp lens.
Refit
15.Position stowage panel assembly and connect
Lucar and multiplugs.
16.Align panel to headlining and secure with
screws.REAR FOLD DOWN SEAT BELTS - LH WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.73.28/20
Remove
1.Locate the seat in the down position, remove the
seat belt strap and buckle from their stowed
positions.
2.Remove seat belt strap and buckle retaining bolt
covers.
3.Remove bolts securing strap and buckle.
4.Remove seat belts and collect spacers.
Refit
5.Fit spacers to seat belt retaining bolts, position to
fixings and tighten to
32 Nm (24 lbf ft).
6.Fit seat belt retaining bolt covers.
7.Secure seat belt strap and buckle to their stowed
positions and position seat in the up position.
Page 760 of 873

AIR CONDITIONING
1
ADJUSTMENT GENERAL PRECAUTIONS
The refrigerant used in the air conditioning system is
HFC (Hydrofluorocarbon) R134a.
WARNING: R134a is a hazardous liquid
and when handled incorrectly can cause
serious injury. Suitable protective clothing
must be worn when carrying out servicing
operations on the air conditioning system.
WARNING: R134a is odourless and
colourless. Do not handle or discharge in
an enclosed area, or in any area where the
vapour or liquid can come in contact with naked
flame or hot metal. R134a is not flammable but
can form a highly toxic gas.
WARNING: Do not smoke or weld in areas
where R134a is in use. Inhalation of
concentrations of the vapour can cause
dizziness, disorientation. uncoordination,
narcosis, nausea or vomiting.
WARNING: Do not allow fluids other than
R134a or compressor lubricant to enter the
air conditioning system. Spontaneous
combustion may occur.
WARNING: R134a splashed on any part of
the body will cause immediate freezing of
that area. Also refrigerant cylinders and
replenishment trolleys when discharging will
freeze skin to them if contact is made.
WARNING: The refrigerant used in an air
conditioning system must be reclaimed in
accordance with the recommendations
given with a Refrigerant Recovery Recycling
Recharging Station.
NOTE: Suitable protective clothing
comprises: Wrap around safety glasses or
helmet, heatproof gloves, rubber apron or
waterproof overalls and rubber boots.REMEDIAL ACTIONS
1.If liquid R134a strikes the eye, do not rub it.
Gently run large quantities of eyewash over the
eye to raise the temperature. If eyewash is not
available cool, clean water may be used. Cover
eye with clean pad and seek immediate medical
attention.
2.If liquid R134a is splashed on the skin run large
quantities of water over the area as soon as
possible to raise the temperature. Carry out the
same actions if skin comes into contact with
discharging cylinders. Wrap affected parts in
blankets or similar material and seek immediate
medical attention.
3.If suspected of being overcome by inhalation of
R134a vapour seek fresh air. If unconscious
remove to fresh air. Apply artificial respiration
and/or oxygen and seek immediate medical
attention.
NOTE: Due to its low evaporating
temperature of -30°C, R134a should be
handled with care.
WARNING: Do not allow a refrigerant
container to be heated by a direct flame or
to be placed near any heating appliance. A
refrigerant container must not be heated above
50°C.
WARNING: Do not leave a container of
refrigerant without its cap fitted. Do not
transport a container of refrigerant that is
unrestrained, especially in the boot of a car.
Page 790 of 873

AIR CONDITIONING
25
REPAIR AIR DUCT - CENTRE - WITH REAR AIR
CONDITIONING FITTED - 5 DOOR
Service repair no - 82.26.18
Remove
1.Remove headlining.
See CHASSIS AND
BODY, Repair, headlining - with sun roof and
rear air conditioning fitted - 5 door
2.Release harness clip from centre air duct.
3.Remove 5 screws securing centre air duct to
body.
4.Remove centre air duct.
Refit
5.Position centre duct, fit screws and tighten.
6.Secure harness clip to centre air duct.
7.Fit headlining.
See CHASSIS AND BODY,
Repair, headlining - with sun roof and rear
air conditioning fitted - 5 door; Refit
UPPER TAIL DOOR AIR DUCT
Service repair no - 82.26.19
Remove
1.Remove rear door upper trim panel.
See
CHASSIS AND BODY, Repair, rear door
upper trim panel - with rear air conditioning
fitted
2.Remove 2 vents from trim panel.
3.Remove screw securing rear header duct to trim
panel.
4.Remove rear header duct.
Refit
5.Fit rear header duct to new trim panel and
secure with screw.
6.Fit vents to trim panel.
7.Fit rear door upper trim panel.
See CHASSIS
AND BODY, Repair, rear door upper trim
panel - with rear air conditionin fitted; Refit
Page 800 of 873
84WIPERS AND WASHERS
4
REPAIR WIPER BLADES
Service repair no - 84.15.05
Remove
1.Pull wiper blade away from screen.
2.Depress spring clip and withdraw blade from
hooked end of wiper arm.
Refit
3.Reverse removal procedure. 1 and 2.REAR WINDOW WASHER JET
Service repair no - 84.30.09
Remove
1.Turn washer jet in a clockwise direction to
release it from the rear quarter panel.
2.Remove rear quarter/speaker trim panel.
3.Feed washer tubing through rear quarter panel
to allow removal of washer jet.
4.Remove washer jet from tubing.
Refit
5.Reverse removal procedure. 1 to 4.
NOTE: The tubing run from the reservoir to
rear door washer jet differs between left
and right hand drive vehicles. On right
hand vehicles the tubing run is on the left hand
side of the roof. On left hand drive vehicles, the
right side.
See Description and operation,
Windscreen Wiper and Washer Operation
Page 808 of 873
ELECTRICAL
5
DESCRIPTION AND OPERATION ANTI THEFT ALARM SYSTEM
The main function of the system is to offer easy to use
remote locking and unlocking of the vehicle without
having to actively select the alarm function.
ALARM COMPONENTS
COMPONENT LOCATION
1. Electronic control unit (ECU) and relays Passenger footwell.................
2. Bonnet switch RH engine bay..........................................................
3. Door switches
4. Alarm sounder RH engine bay.........................................................
5. Light emitting diode (LED) Dash panel.......................................
6. Ultrasonic unit Roof map pocket.........................................................
7. Lock barrel, sill buttons
8. Handset transmitter
9. Aerial 'A' post, passenger side........................................................................
Page 821 of 873

ELECTRICAL
1
REPAIR FUSE BOX - INTERIOR
Right Hand Drive shown
The interior fusebox is fitted below the steering column, behind the trim panel. It comprises of three integral units.
'A'Main fusebox,'B'Satellite 2,'C'Satellite 1.
A label in the fusebox cover shows the circuits protected, the fuse rating and their locations. Access is by
releasing the fixing screws and lowering the panel.
'A' Main fusebox
1. Stop lights, direction indicators
2. LH side light
3. Radio/cassette/CD player
4. RH headlight main beam
5. LH headlight main beam
6. Cigar lighter
7. Airbag SRS
8. RH side lights
9. Rear fog guard lights
10. RH headlight dipped beam
11. LH headlight dipped beam
12. Multi-function unit
13. Ignition feed for Multi-function unit
14. Instruments, reversing lights
15. Air conditioning, windows
16. Washers & wipers - front
17. Starter, glow plug
18. Wash/wipe - rear, mirrors, cruise control
'B' Satellite 2
1. Electric windows - front
2. Electric windows - rear
3. Anti-lock braking
4. Central door locking
5. Electric sun roof
6. Trailer lights
'C' Satellite 1
1. Anti-theft alarm
2. Headlight washers
3. Engine management
4. Anti-lock brakes
5. Anti-theft alarm
6. Rear air conditioning, heater
'D' Spare fuses (5 off)
Page 834 of 873

86ELECTRICAL
14
REPAIR REAR DOOR ACTUATOR
Service repair no - 86.26.09
Remove
1.Disconnect battery negative lead.
2.Remove the door pull, trim panel and vapour
protective sheet from the inner door panel.
See
CHASSIS AND BODY, Repair, Rear Door
Trim Panel
3.Disconnect the actuator leads from the door
electrical harness.
4.Remove the two screws securing the actuator
door panel.
5.Manoeuvre the actuator, disconnect the rod from
the link and withdraw the actuator from the door.
Refit
6.Reverse removal procedure.REAR SIDE DOOR ACTUATOR UNITS
Service repair no - 86.26.09
Remove
1.Ensure that the window glass is in the fully
closed position.
2.Disconnect battery negative lead.
3.Remove the door pull, trim panel and plastic
vapour proof barrier.
See CHASSIS AND
BODY, Repair, Rear Side Door - Trim Panel
4.Disconnect the actuator lead from the door
harness at the connector.
5.Note the locations and release the straps
securing the actuator lead to the door casing.
6.Remove the four screws securing the actuator
mounting plate to the door casing.
7.Unhook the operating rod from the actuator link
and withdraw the actuator and mounting plate
from the door.
8.If a new actuator is being fitted remove the
mounting plate from the existing actuator.
Page 841 of 873
ELECTRICAL
21
REPAIR INTERIOR LIGHT
Service repair no - 86.35.14
Remove
1.Pry out light unit from roof location.
2.Disconnect light switch plug.
Refit
3.Reverse removal procedure.
Bulb Removal.
1.Pry out interior light lens.
2.Remove bulb.
Refit
3.Reverse removal procedure.REAR LOADSPACE LIGHT
Service repair no - 86.41.40
Remove1.Pry light unit from trim panel.
2.Disconnect wiring leads.
3.Remove bulb.
Refit
4.Reverse removal procedure.