1995 LAND ROVER DISCOVERY roof

CHASSIS AND BODY
13
REPAIR 8.Remove the screws securing the lock control
mechanism pivot bracket and the door pull
mounting bracket, ease the bracket from the lock
barrel stem and remove from the door.
9.Remove the two screws and withdraw the
childproof lock actuator.
10.Disconnect the adjustable lock rod from the
outer 'Y' lever.
11.Remove the centre pin from the outer 'Y' lever
pivot and release the pivot from the door.
12.Remove the three lock securing screws and
manoeuvre the lock and 'Y' lever out of the door
panels.
13.Disconnect the number plate light leads from the
door harness.
14.Remove the 'E' clip securing the fulcrum to the
barrel stem and withdraw the fulcrum and lock
rod.
15.From inside the door panel remove the nuts and
washers securing the lock barrel and number
plate light housing.
16.Remove the logo from the housing and working
through the logo aperture, remove the single bolt
securing the housing.
17.Partially withdraw the housing and its rubber
seal from the door, displace the rubber grommet
from the door panel, withdraw the number plate
light leads and complete the removal of the
housing and seal from the door.
18.Remove the connecting rod from the outer door
handle lever.
19.Remove the two nuts and washers securing the
outer handle from inside the door panels and
detach the handle and seal.

76CHASSIS AND BODY
14
REPAIR Lock barrel and number plate light housing
Disassemble
NOTE: The lock barrel can only be
removed from its housing when the lock
barrel and number plate light housing is
removed from the door.
20.Remove the bolt securing the lock barrel
mounting bracket to the housing and withdraw
the assembled barrel and bracket.
21.Remove the 'O' ring seal from inside the
housing.
22.Remove the spring clip securing the barrel to the
bracket and withdraw the barrel and stem
assembly from the bracket complete with seal.
23.Remove the 'U' clip securing the stem to the
barrel and detach the seal from the inner face of
the barrel.
24.If the lock barrel and number plate light housing
is being renewed, remove the number plate
lights, harness and the housing mounting
bracket, from the existing housing and fit them to
the new housing.
Reassemble
25.Fit the stem to the barrel and secure with the 'U'
clip.
26.Position a new seal on the inner face of the
barrel, insert the stem and barrel into the
mounting bracket and secure with the spring clip.
27.Place a new 'O' ring seal on the inner face of the
barrel aperture in the housing.
28.Insert the assembled bracket and barrel into its
location in the housing, taking care not to disturb
the seal, and secure with the bolt.Refit
29.Fit the outer handle to the door and secure from
the inside with the two nuts and washers.
30.Fit the lock barrel and number plate light housing
by inserting the number plate light leads through
the aperture in the door panel and locating the
rubber grommet in the aperture. Insert the barrel
stem through the door, locate the housing on the
door panel, ensure that the seal seats correctly,
and secure with the single bolt and washer
through the logo aperture.
31.Connect the number plate light leads to the door
harness.
32.Fit the logo to the aperture in the housing.
33.Fit the fulcrum and connecting rod to the barrel
stem and secure with secure with the 'E' clip.
34.Fit the lock and assembled outer 'Y' lever,
secure the lock with the three screws, locate the
'Y' lever pivot and secure with the pin.
35.Fit the connecting rod from the outer handle
lever to the outer 'Y' lever.
36.Fit the childproof lock actuator and check that it
is functioning.
37.Insert the remote button and rod to the location
in the door.
38.Offer up the assembled inner 'Y' lever and
bracket, attach the barrel connecting rod to the
top clip of the upper leg and the rod from the
lock to the lower clip of the upper leg.
39.Locate the barrel stem in the insert on the
bracket.
40.Secure the bracket with the four screws; fitting
the door pull mounting bracket under the heads
of the top two screws.
41.Attach the remote button and the actuator
connecting rods to the 'Y' lever.
42.Fit the inner release handle and attach the
connecting rod to the lock.
43.Refit the vapour protective sheet, door trim panel
and door pull.

76CHASSIS AND BODY
18
REPAIR HEADLINING
Service repair no - 76.64.01/14
Remove
1.Disconnect battery negative lead.
2.Remove the lower trim panels from the rear
compartment.
See rear compartment lower
trim panels.
3.Remove the alpine light trim casing.See alpine
light trim casing.
4.Remove the front bodyside trim casing.See
front bodyside trim casing.
5.Remove the roof lights from the headlining
pocket and from the headlining.
6.Remove the front grab handles.
7.Remove the sun visors and their retaining clips.
8.Remove the front headlining pocket.9.Remove the finishers from the sun roof
apertures.
10.Release the headlining from the channel above
the rear door and manoeuvre it from the vehicle
through the rear door.
11.If the existing headlining is being replaced, if
fitted, remove the passenger net pockets and fit
them to the new headlining.
Refit
12.Reverse removal procedure.

76CHASSIS AND BODY
36
REPAIR SUNROOF ELECTRIC/MANUAL
Introduction
Twin sunroofs are fitted to the vehicle, the open/close
sequence for both electric and manual versions
sharing the same operation:-
A Closed position,
B Tilt position,
C Fully open position. When fully open the sunroof
slides back in a tilt position over the vehicle roof.
The electric front and rear sunroofs, operated by roof
mounted switches are controlled by an electronic
control unit. A roof mounted isolation switch is also
fitted to cut off power to the rear sunroof.
On manual sunroofs a pull down handle is used,
incorporating a depress button that locks the handle
after each sequence.
Twin sun blinds are installed in the clamping frame of
the sunroof and can be drawn forwards
independently.

CHASSIS AND BODY
37
REPAIR SUNROOF GLASS FRONT AND REAR
Service repair no - 76.82.64
Remove
1.Open sunroof to tilt position.
2.Using a right angled screwdriver remove four
retaining screws and detach sunroof glass from
upper frame. Retain capnuts and washers.Refit
3.Locate sunroof glass in upper frame complete
with capnuts and loosely fit retaining screws.
4.Close sunroof and move glass centrally in upper
frame.
5.Open to tilt position and tighten retaining screws.
CAUTION: Ensure washers under capnuts
do not twist or spread out when tightening
retaining screws.
Sunroof components
1. Glass panel
2. Capnut and washer
3. Screw
4. Upper frame assembly5. Clamping frame assembly
6. Screw
7. Edging trim
8. Drain tube

76CHASSIS AND BODY
38
REPAIR SUNROOF ASSEMBLY - ELECTRICAL, FRONT
AND REAR
Service repair no - 76.82.59
Remove
Refer to sunroof components illustration J5483
1.Ensure sunroof is in normally closed position.
2.Disconnect battery negative lead.
3.Remove headlining.
See headlining.
4.Disconnect electric motor wiring plug.See
sunroof electric motors.
5.Remove screws and detach electric motor from
clamping frame.
6.Disconnect drain tubes from each side of
clamping frame.
7.Remove 13 fixings and remove clamping frame
from upper frame.
8.Remove upper frame assembly.
Refit
9.Position upper frame assembly into roof
aperture.
10.Locate clamping frame and reconnect drain
tubes.
11.Loosely fit screws, centralise upper frame and
clamping frame assemblies and then tighten
screws.
12.Reverse removal procedure.

CHASSIS AND BODY
39
REPAIR SUNROOF ELECTRIC MOTORS
Service repair no - 76.82.84/85
FRONT MOTOR
Remove
1.Disconnect battery negative lead.
2.Ensure sunroof is in normally closed position
NOTE: If the electric motor has failed the
sunroof can be closed manually using an
allen key to turn motor spindle A.
3.Remove switch panel from stowage pocket
panel
4.Remove interior lamp from stowage pocket
panel
5.Remove alarm ultrasonic unit.
6.Unscrew ten fixings and remove stowage pocket
from headlining.
7.Disconnect motor wiring multiplug.
8.Remove three screws and motor.
Refit
9.Reverse removal procedure.
CAUTION: Ensure the motor is aligned
with fixing holes and the sunroof is in the
normally closed position. DO NOT rotate
the motor drive spindle in the rack - this may
result in incorrect operation of the sunroof.REAR MOTOR
Remove
1.Disconnect battery negative lead.
2.Ensure sunroof is in normally closed position
NOTE: If the electric motor has failed the
sunroof can be closed manually using an
allen key to turn motor spindle.
3.Remove headlining.
See headlining.
4.Disconnect motor wiring multiplug.
5.Remove three screws and motor.
Refit
6.Reverse removal procedure.
CAUTION: Ensure the motor is aligned
with fixing holes and the sunroof is in the
normally closed position. DO NOT rotate
the motor drive spindle in the rack - this may
result in incorrect operation of the sunroof.

76CHASSIS AND BODY
40
REPAIR SUNROOF ELECTRIC CONTROL UNIT
Service repair no - 76.82.73
The control unit serves both front and rear sunroofs
and is sited above the front switches behind
headlining.
Remove
1.Disconnect battery negative lead.
2.Ensure sunroof is in normally closed position.
NOTE: If the electric motor has failed the
sunroof can be closed manually using an
allen key to turn motor spindle.
3.Remove switch panel from stowage pocket
panel
4.Remove interior lamp from stowage pocket
panel
5.Remove alarm ultrasonic unit.
6.Unscrew ten fixings and remove stowage pocket
from headlining.
7.Disconnect electric plugs from control unit.
8.Remove two retaining screws and control unit.
Refit
9.Reverse removal procedure.