MAINTENANCE
19
MAINTENANCE
RESET EMISSION MAINTENANCE REMINDER -
USA
The emission maintenance reminder is designed to
activate at 52,500 and 105,000 miles respectively and
will illuminate a 'Service Engine' red warning light in
instrument binnacle.
The emission maintenance reminder must be reset
after required maintenance has been carried out and
a new tamperproof label fitted by a Land Rover of
North America dealer. This emission maintenance
reminder is part of the Emission Control System
Reset
1.The control unit is located in the passenger
footwell.
2.Identify control unit and remove from plug.
3.Remove tamperproof label to reveal access hole
for resetting.
4.Place a thin metallic probe into access hole and
momentarily electrically short between reset pins
inside unit.RECOMMENDED SERVICE ITEMS
Refer Service Schedule sheets for intervals.
Clean sunroof drain tubes, clean and lubricate guide
rails and slides.
Renew the hydraulic brake fluid.
See BRAKES,
Repair, Brake System Bleed
Renew all hydraulic brake fluid, seals, brake servo
filter and flexible hoses.
All working surfaces of the master cylinder and caliper
cylinders should be examined and renewed where
necessary.
ABS vehicles only - renew hydraulic brake fluid and
flexible hoses examine the working surfaces of the
caliper cylinders and renew the seals or cylinders
where necessary.
Air cleaner - When the vehicle is used in dusty or field
conditions or deep wading, frequent attention to the
air cleaner may be required.
ABS vehicles used extensively in arduous off-road
conditions - check the rear wheel road speed sensor
for abrasive wear.
MFI
3
DESCRIPTION AND OPERATION Tune select resistor -
To suit individual market requirements a tune select
resistor is connected across pins 5 and 27 of the
ECM.
It is located adjacent to the ECM, and strapped to the
MFI cable assembly. The value of the resistor is
dependent on the market application:
Red wire, 180 ohms, Australia, Rest of world.
Green wire, 470 Ohms, UK and Europe - non catalyst.
Yellow wire 910 Ohms, Saudi non catalyst.
White wire, 3K9 Ohms, European catalyst
Condenser fans
It should be noted that under high coolant
temperatures, when the engine is switched off, the
condenser fans will be activated and will run for
approximately ten minutes.Vehicle speed sensor
The vehicle speed sensor is located on the side of the
Transfer box adjacent to the parking brake. The
sensor provides road speed data to the ECM. The
ECM in turn detects vehicle movement from the road
speed input and ensures that idle air control mode is
disengaged. Should the vehicle speed sensor fail in
service the ECM idle air control would become erratic.
The sensor also provides road speed data to the
electric speedometer and cruise control ECU.
Inertia fuel shutoff switch
The inertia fuel shutoff switch is a mechanically
operated switch, located on the bulkhead adjacent to
the washer reservoir under bonnet [hood].
The switch is normally closed and is in line with the
fuel pump. In the event of a sudden impact the switch
opens, and disconnects the electrical feed to the fuel
pump. The switch is reset by pressing down the
button.
WARNING: Check the integrity of the fuel
system before the inertia switch is reset.
Relay modules
The two multiport fuel injection relays are located in
the RH footwell area behind the 'A' post panel. The
main relay module is energized via the ECM when the
ignition is switched on and supplies current to the
multiport fuel injection system. The fuel pump relay
module is energized by the ECM which in turn
operates the fuel pump to pressurize the fuel system.
86ELECTRICAL
12
REPAIR FRONT DOOR ACTUATOR UNIT
Service repair no - 86.26.08
Remove
1.Ensure that the window glass is in its fully closed
position.
2.Disconnect battery negative lead.
3.Remove the door pull, trim panel and plastic
vapour barrier.
See CHASSIS AND BODY,
Repair, Front Door Trim Panel
4.Remove the lower two screws and plain washers
securing the actuator mounting plate to the inner
door panel.
NOTE: The upper two actuator mounting
plate securing screws also secure one of
the door pull mounting brackets and
locate with a nut retainer strip fitted on the inside
face of the inner door panel.
5.Remove the upper two screws, the door pull
mounting bracket and retrieve the nut retaining
strip from inside the door.
6.Release the window lift motor leads from the
three clips at the front of the door to allow
sufficient slack in the harness for actuator
assembly removal.
7.Detach actuator assembly operating rod from the
actuator link on the door lock.8.Withdraw the actuator assembly from the door
until the electrical cable is pulled out of its
channel sufficiently to expose the connector.
9.Detach the connector and remove the actuator
from the door.
10.The actuator unit may be changed by removing
the two rubber mounted screws that secure it to
the mounting plate.
Refit
11.Attach the actuator assembly connector to its
mating half on the door harness.
12.Engage the actuator assembly operating rod
with the hooked end of the actuator link.
13.Pull the door harness back into its channel from
the front end and secure the window lift motor
leads with the three clips.
14.Fit the actuator assembly to the inner door panel
and loosely secure with the two lower screws
and plain washers.
15.Position the nut retainer on the inside face of the
inner door panel, locate the door pull mounting
bracket and loosely secure with the two upper
screws.
16.Set the actuator mounting plate with the screws
in the centre of the slotted holes, then tighten the
screws sufficiently to retain the assembly.
17.Ensure that manual operation of the sill locking
control is not restricted by the operation of the
actuator operating rod and vice versa, resetting
the mounting plate as necessary.
18.Reconnect battery negative lead.
19.Check that electrical operation of the door lock
occurs when the sill locking control is moved
through half of its total movement. Reset the
mounting plate as necessary and fully tighten the
four screws.
NOTE: The above adjustment ensures that
the full tolerance on the switching
operation is utilised.
ELECTRICAL
13
REPAIR EXTERIOR DRIVING MIRRORS
Service repair no - 76.11.10
Replacing the mirror glass
1.Press the outer end of the glass inwards to its
full extent.
2.Insert the fingers under the inner end of the
glass and pull outwards until the glass is
released from its two retaining clips.
3.Disconnect the two demister leads attached to
the back of the glass unit.
4.To replace the glass, locate the inner end of the
glass in the retaining clip of the housing first.
5.Carefully press the outer end of the glass
inwards until it securely locates in the front
retaining clip.
6.Reset the fine adjustment as required.Complete assembly
Service repair no - 76.11.10
Remove
1.Disconnect battery negative lead.
2.Carefully prise off interior finisher to reveal
retaining plate and securing screws.
3.Disconnect electrical plug.
4.Supporting the mirror assembly remove three
securing screws and retaining plate.
5.Detach mirror assembly from outer door frame.
Refit
6.Reverse removal procedure.
NOTE: To prevent damage to the electrical
lead ensure that it is not pushed down
inside the door casing.
86ELECTRICAL
36
REPAIR SPEEDOMETER
Service repair no - 88.30.01
Remove
1.Remove instrument cowl.
See Instrument
cowl and illumination board
2.Remove speedometer trip reset button sleeve.
3.Remove instrument face plate.
4.Remove 4 screws securing speedometer,
remove speedometer.
Refit
5.Reverse removal procedure.TACHOMETER
Service repair no - 88.30.21
Remove
1.Remove circuit board.
See Circuit board
2.Remove instrument cowl.See Instrument
cowl and illumination board
3.Remove speedometer trip reset button sleeve.
4.Remove instrument face plate.
5.Remove 3 screws securing tachometer to
binnacle, remove tachometer.
Refit
6.Reverse removal procedure.
ELECTRICAL
37
REPAIR COOLANT TEMPERATURE AND FUEL GAUGES
Service repair no - 88.25.14 - Coolant temperature
gauge
Service repair no - 88.25.26 - Fuel gauge
Remove
1.Remove instrument cowl.
See Instrument
cowl and illumination board
2.Remove speedometer trip reset button sleeve.
3.Remove instrument face plate.
Coolant temperature gauge
4.Remove circuit board,See Circuit board
5.Remove 3 screws securing coolant temperature
gauge to binnacle, remove gauge.
Fuel gauge
6.Remove 3 screws securing fuel gauge to
binnacle, remove gauge.
Refit
7.Reverse removal procedure.SPEEDOMETER TRANSDUCER
Service repair no - 88.30.14
Remove
1.Position vehicle on ramp and chock wheels.
2.Raise ramp.
3.Disconnect multiplug from transducer.
4.Remove bolt securing transducer, remove
transducer.
Refit
5.Reverse removal procedure.
ELECTRICAL
41
REPAIR COOLANT TEMPERATURE TRANSMITTER - V8i
Service repair no - 26.10.02
Remove
1.Disconnect battery negative lead.
2.Disconnect lead from transmitter.
3.Remove transmitter, discard sealing washer if
fitted.
Refit
4.Coat threads of replacement transmitter with
Loctite 572.
5.Fit a new sealing washer to transmitter.
6.Fit transmitter, connect lead.
7.Top-up cooling system.HEATED FRONT SCREEN
Heated front screen will operate when switch is
operated, with engine running. Timer unit will provide
a preset time cycle of 7« minutes±20%.
To identify timer unit.
See Electrical Trouble
Shooting Manual.Electrical Troubleshooting
Manual
Switching OFF ignition, or further operation of heated
front screen switch during cycle will switch off screen
and cancel, reset and switch off timer unit.