Page 692 of 873
CHASSIS AND BODY
25
REPAIR FRONT SEAT COVERS
Service repair no - 76.70.14
Cushion
Remove
1.Remove the seat from the base.
2.Invert the seat on a suitable clean bench.
3.Detach the seat cover retaining clips from the
frame.
4.Release the four wire hooks securing the squab
cover to the lower spring frame.
5.Release the cushion rear clip from the frame and
detach the cushion complete with cover.
6.Remove the cover from the cushion.
Refit
7.Reverse removal procedure.REAR PASSENGER SEAT
Service repair no - 76.70.37
Remove
1.Feed the seat belts through the seats into the
rear compartment.
2.With the seats in the upright position, remove the
bolts from the front of the hinges.
3.Fold the seats forward, remove the bolts from
the rear of the hinges and withdraw the seats
from the vehicle.
Refit
4.Reverse removal procedure.
5.Tighten fixing bolts to
8 Nm (6 lbf ft).
Page 695 of 873

76CHASSIS AND BODY
28
REPAIR REAR FOLD DOWN SEATS
Service repair no - 76.71.23
Seat and squab
Remove
1.Locate the seat in the down position, release the
seat belt strap and buckle from their stowed
positions.
2.Remove 4 Torx screws from the lower brackets.
3.Fold the seat up and remove the 2 Torx screws
from the upper brackets. Collect 4 washers.
4.Remove seat assembly.
Refit
5.Position seat assembly, align upper brackets,
and secure with Torx screws tightened to
13 Nm
(10 lbf ft)
.
NOTE: Ensure washers are fitted in their
correct positions.
6.Align lower brackets, fit Torx screws and tighten
to
13 Nm (10 lbf ft).
7.Secure the seat belt strap and buckle to their
stowed positions.
Seat squab
Remove
8.Remove the seat assembly from the vehicle.
9.Remove the pivot bolts and washers securing
the seat squab to the frame.
NOTE: The pivot bolts, securing the seat
squab and cushion, are fitted with a wavy
washer under the head and a plain washer
between the link or bracket. Ensure that these
washers are fitted in the correct locations when
reassembling the seat.
Page 697 of 873
76CHASSIS AND BODY
30
REPAIR
8.Release the Torx bolt to allow removal of the
seat belt stalk assembly.
Refit
9.Reverse removal procedure.
NOTE: Ensure the seat belt is not twisted.
10.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.REAR OUTER SEATS BELT
Service repair no - 76.73.18
Remove
1.Remove the rear fold down seat (if applicable).
See rear fold down seats.
2.Remove the speaker by releasing the screws
and disconnecting the Lucars. Withdraw the rear
quarter trim panel.
3.Remove the rear bodyside lower trim panel.
See
rear compartment lower trim panels.
4.Remove the bolts securing the brackets to the
wheel arch and upper bodyside.
5.Remove the bolt securing the inertia reel to the
bodyside and withdraw the seat belt.
6.Remove the seat belt buckle strap from the floor
mounted bracket.
See rear centre seat belt.
Refit
7.Reverse removal procedure.
8.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.
Page 698 of 873

CHASSIS AND BODY
31
REPAIR REAR CENTRE SEAT BELT
Service repair no - 76.73.20
Remove
1.Pull both halves of the seat belt through to the
rear of the seat.
2.Pull back the load space carpet to reveal the
Torx bolt heads.
3.Remove the Torx bolt and plain washer securing
the belt bracket to load space floor.
4.Remove belt complete with bracket.
5.Repeat steps 2 to 4 for other half of belt.
Refit
6.Reverse removal procedure.
7.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.REAR FOLD DOWN SEAT BELTS
Service repair no - 76. 73.28
Remove
1.Remove the fold down seat or pocket side panel,
whichever is applicable.
See rear fold down
seats.
2.Remove speaker by releasing screws and
disconnecting Lucars. Withdraw rear quarter trim
panel.
3.Remove the rear bodyside lower trim panel.
See
rear compartment lower trim panels.
4.Remove the bolts securing the seat belt halves
to the body side.
Refit
5.Reverse removal procedure.
6.Finally, tighten the seat belt bolts to
32 Nm (24
lbf ft)
.
Page 711 of 873
76CHASSIS AND BODY
44
REPAIR
7.Remove centre console switch pack cover.
8.Remove 4 screws securing switch pack to
console.
9.Release switch pack from console and
disconnect 7 multiplugs.
NOTE: If the 'Cold Pack' option is not fitted
there will only be 5 switches in pack.
10.Remove switch pack.
Models fitted with electric front seats
11.Release electric front seat switches from centre
console.
12.Disconnect 2 multiplugs from each switch.
13.Remove switches.All models
14.Release hand brake lever gaiter from centre
console.
15.Remove clip and clevis pin securing cable to
hand brake lever.
16.Remove 4 screws securing centre console to
body.
17.Raise hand brake lever, pull centre console
rearwards to gain access to cigar lighter
multiplug and illumination bulb Lucar.
18.Disconnect cigar lighter multiplug and
illumination bulb Lucar.
19.Remove centre console assembly.
Page 712 of 873

CHASSIS AND BODY
45
REPAIR Refit
20.Position centre console assembly, ensuring
harnesses and connectors are not trapped and
are routed to their correct locations.
21.Connect cigar lighter multiplug and illumination
bulb Lucar.
22.Align centre console to body fixings and fascia.
23.Fit and tighten screws securing centre console to
body.
24.Lubricate hand brake lever to cable clevis pin.
25.Align hand brake cable to lever, fit clevis pin and
secure with clip.
26.Secure hand brake lever gaiter to centre
console.
Models fitted with electric front seats
27.Position electric front seat switches,connect
multiplugs and secure to centre console.
All models
28.Position centre console switch pack and connect
multiplugs to switches.
29.Align switch pack to centre console and secure
with screws.
30.Fit centre console switch pack cover.
31.Fit centre console rubber mat.
32.Fit gear selector lever knob and secure gaiter.
33.Fit transfer gear lever knob and secure gaiter.
34.Reconnect battery earth lead.DRINKS TRAY
Service repair no - 76.46.41
Remove
1.Disconnect battery negative lead.
2.Remove ash tray.
See ash tray - dash panel
central louvre panel.
3.Remove switch pack.See switch pack - dash
panel central louvre panel.
4.Remove 6 screws securing drinks tray to dash
panel central louvre panel.
5.Remove drinks tray.
Refit
6.Position drinks tray to dash panel central louvre
panel and secure with screws.
7.Fit switch pack.
See switch pack - dash panel
central louvre panel.
8.Fit ash tray.See ash tray - dash panel central
louvre panel.
9.Connect battery negative lead.
Page 714 of 873

CHASSIS AND BODY
47
REPAIR
14.Remove 2 screws securing louvre panel.
15.Remove louvre panel from dash panel.
Refit
16.Position louvre panel, feed harness connectors
through their correct apertures,and align to dash
panel.
CAUTION: When refitting avoid trapping of
electrical wiring.
17.Fit and tighten screws securing louvre panel.
18.Fit panel retaining screw cover.
19.Position heater control unit to panel and secure
with screws.
20.Fit heater graphic display panel and secure with
screws.
21.Fit heater control and blower switch knobs.
22.Fit clock.
See ELECTRICAL, Repair, clock.
23.Position coin tray and secure to tags.
24.Position radio cage, feed electrical connectors
and aerial through cage, and position to panel.
25.Bend back radio cage retaining tags.
26.Fit radio.
See ELECTRICAL, Repair, radio.
27.Connect battery negative lead.DASH PANEL ASSEMBLY
Service repair no - 76.46.23
Remove
1.Move front seats to rearmost position.
2.Disconnect battery negative lead.
3.Disconnect air bag multiplugs under dash panel.
CAUTION: When air bags are fitted,
reference must be made to the Airbag
Supplementary Restraint System section.
4.Remove passenger glove box.
5.Remove driver's side access panel.
6.Remove centre console assembly.
See centre
console.
7.Remove airbag from steering wheel.See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, driver's airbag module.
8.Remove passenger's airbag from dash panel.
See SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, passenger's airbag module.
9.Release clamp and lower steering column.
10.Remove steering wheel.
See STEERING,
Repair, steering wheel.
11.Remove column switch.See
SUPPLEMENTARY RESTRAINT SYSTEM,
Repair, column switch assembly.
12.Remove instrument binnacle.See
ELECTRICAL, Repair, instrument binnacle.
13.Remove radio.See ELECTRICAL, Repair,
radio.
14.Remove exterior mirrors switch panel.
15.Remove coin tray.
16.Remove switch panel.
17.Remove clock.
18.Undo screw securing mounting bracket and
position passenger's side relay assembly aside.
19.Set heater controls fully clockwise.
Page 725 of 873

76CHASSIS AND BODY
58
REPAIR MUD FLAP - REAR - LH
Service repair no - 76.10.85
Remove
1.Remove rear compartment lower trim panel.
See rear compartment lower trim panel - lh -
with rear air conditioning fitted.
2.Remove 5 nuts and bolts securing mud flap to
body and bumper valance.
3.Remove mud flap.
Refit
4.Position mud flap to body, fit bolts and tighten
nuts to
10 Nm (7 lbf ft).
5.Fit rear compartment lower trim panel.
See rear
compartment lower trim panel - lh - with rear
air conditioning fitted.
REAR COMPARTMENT LOWER TRIM PANEL - LH
- WITH REAR AIR CONDITIONING FITTED
Service repair no - 76.13.03/20
Remove
1.Remove rear fold down seat.
See rear fold
down seats.
2.Remove fold down rear seat belts.See rear
fold down seat belts - lh - with rear air
conditioning fitted.
3.Remove 'E' post trim casing.See 'E' post trim
casing - lh - with rear air conditioning fitted.
4.Release load space cover end sleeve from
mounting bracket.
5.Remove load space cover.
6.Press rear seat squab release button and fold
squab forward.
7.Remove 2 screws securing load space cover
mounting bracket.
8.Remove mounting bracket.