Page 853 of 976
ELECTRICAL
33
REPAIR INSTRUMENT BINNACLE COMPONENTS
1. Instrument cowl
2. Face plate
3. Fuel gauge
4. Speedometer
5. Instrument binnacle
6. Screw - securing circuit board
7. Circuit board8. Tachometer
9. Temperature gauge
10. Illumination board
11. Screw securing illumination board
12. Circuit board - instrument illumination
13. Instrument illumination bulb holder and bulb
14. Speedometer trip reset button sleeve
15. Screw - cowl and binnacle 
     
        
        Page 854 of 976
86ELECTRICAL
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REPAIR PRINTED CIRCUIT AND WARNING LIGHTS
1. Panel illumination bulbs
2. Transmission oil temperature warning lamp bulb
3. Hazard warning lamp bulb
4. Check engine warning lamp bulb
5. Handbrake/brake fluid warning lamp bulb
6. ABS warning lamp bulb
7. Headlamp main beam warning lamp bulb
8. Trailer direction warning lamp bulb9. Direction indicator warning lamp bulb
10. Air suspension warning lamp bulb
11. Ignition/no charge warning lamp bulb
12. Seat belt warning lamp bulb
13. Not used
14. Traction control warning lamp bulb
15. Diesel heater plug warning lamp bulb (if fitted)
16. Main printed circuit 
     
        
        Page 855 of 976
ELECTRICAL
35
REPAIR INSTRUMENT COWL AND ILLUMINATION BOARD
Service repair no - 88.20.06 - Instrument cowl
Service repair no - 88.20.22 - Illumination board
Remove
1.Remove binnacle,
See Instrument binnacle
Instrument cowl
2.Remove bulb holder from binnacle.
3.Release 4 clips securing top of cowl to binnacle.
4.Release 3 clips securing bottom of cowl to
binnacle, remove cowl.
Illumination board
5.Release bulb holder wires from clip.
6.Remove screw securing illumination board to
cowl, remove board.Refit
Illumination board
7.Position illumination board to cowl, fit and tighten
screw.
8.Secure bulb holder wires in clip.
Instrument cowl
9.Ensure instrument face plate is correctly
positioned.
10.Position cowl to binnacle ensuring speedometer
trip passes through hole in cowl.
11.Secure cowl retaining clips.
12.Fit bulb holder in binnacle.
13.Fit binnacle.
See Instrument binnacle 
     
        
        Page 858 of 976

86ELECTRICAL
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REPAIR REVERSE LIGHT SWITCH
Service repair no - 37.27.01
Manual Gearbox
Remove
Reverse light switch is located at rear of selector
housing, accessible from beneath vehicle.
1.Place vehicle on suitable ramp.
2.Disconnect the battery negative lead.
3.Disconnect electrical leads.
4.Release lock-nut.
5.Remove switch.
NOTE: Reverse light switch requires
re-setting on reassembly.
6.Select reverse gear.
7.Connect 12 volt supply and test lamp across
switch terminals.
8.Screw switch into housing until test lamp is
illuminated. Screw switch in a further half turn,
tighten locknut.
9.Connect electrical leads.
10.Reconnect the battery negative lead.HEATER/VENTILATION AND AIR CONDITIONING
CONTROL PANEL BULB
Service repair no - 86.45.73
Remove
1.Carefully pull 3 rotary knobs off switches.
2.Prise blower speed control knob off lever.
3.Remove 2 screws securing panel, ease panel
away from fascia.
4.Pull bulb from holder.
5.Insert new bulb in holder.
Refit
6.Reverse removal procedure. 
     
        
        Page 859 of 976
ELECTRICAL
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REPAIR CIGAR LIGHTER AND BULB
Service repair no - 86.65.60
Service repair no - 86.45.55
Cigar Lighter
Remove
1.Remove centre console.
See CHASSIS AND
BODY, Repair, Centre Console
2.Depress lugs securing cigar lighter, withdraw
lighter from centre console.
Bulb replacement
3.Remove bulb from holder.
Refit
4.Reverse removal procedure.OIL PRESSURE WARNING SWITCH - V8i
Service repair no - 86.65.30
Remove
1.Disconnect the battery negative lead.
2.Disconnect electrical lead.
3.Unscrew switch unit.
4.Remove switch and sealing washer.
Refit
5.Reverse removal procedure. Using a NEW
sealing washer. 
     
        
        Page 860 of 976

86ELECTRICAL
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REPAIR INSTRUMENT ILLUMINATION ELECTRONIC
DIMMER/RHEOSTAT
Service repair no - 86.65.07
Electronic dimming control switch is located in
instrument panel finisher. Rotate control to vary
intensity of illumination.
Remove
1.Disconnect the battery negative lead.
2.Remove instrument panel finisher.
See
CHASSIS AND BODY, Repair, Instrument
Panel Finisher
3.Remove 2 screws securing rheostat, remove
rheostat.
Refit
4.Reverse removal procedure.WINDOW LIFT/HEATED SEAT CUSHION
SWITCHES AND BULBS
Service repair no - 86.25.16 - Switches
Service repair no - 86.45.29 - Bulb
Switch Replacement
1.Disconnect the battery negative lead.
2.Carefully release rear of surround from centre
console.
3.Remove screws, pry window lift switch surround
from glove box.
4.Disconnect multi-plug(s) at rear of switch(es).
5.Apply pressure to rear of switch, push it through
surround.
Bulb replacement
6.Identify bulb to be replaced and remove
appropriate switch.
7.Rotate bulb holder 90°and withdraw it from
switch; discard bulb and holder.
Refit
8.Reverse removal procedure. 
     
        
        Page 863 of 976

ELECTRICAL
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REPAIR ANTI-THEFT ALARM ECU (96 MODELS)
Service repair no - 86.55.85
Remove
1.Remove 4 studs securing fascia left hand
closing panel.
2.Remove closing panel.
3.Disconnect 2 multiplugs from ECU.
4.Remove nut securing ECU/relay bracket.
5.Lower bracket.
6.Remove 2 nuts securing ECU to bracket.
7.Remove ECU.
NOTE: A new ECU must be initialised
using TestBook.
Refit
8.Reverse removal procedure.HANDSET (96 MODELS)
If vehicle does not respond to handset immediately, it
may have lost synchronisation. To re-synchronise,
press either button, 4 times in quick succession. If
handset still fails to respond, check batteries, refer to
Owner's handbook. If batteries are okay, it may be
necessary to use emergency key access, refer to
Owner's handbook.
NOTE: New handsets must be initialised
using TestBook.
PASSIVE COIL (96 MODELS)
Service repair no - 86.77.35
Remove
1.Remove steering column shroud.
See
STEERING, Repair, Steering column shroud
2.Release multiplug from harness clip and
disconnect.
3.Release passive coil from starter switch.
4.Remove bulb holder/starter switch shroud.
5.Remove coil.
Refit
6.Fit coil, ensuring switch illumination bulb harness
passes through large cut-out.
7.Secure coil with cable tie.
8.Position bulb holder/starter switch shroud and
locate bulb.
9.Locate bulb holder/starter switch shroud,
ensuring cut-out in shroud aligns with lug on
starter switch.
10.Connect multiplug and secure to clip.
11.Fit column shroud. 
     
        
        Page 864 of 976
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REPAIR BONNET SWITCH
Service repair no - 86.55.89
Remove
1.Remove 2 bolts securing sounder, move
sounder aside.
2.Locate and disconnect bonnet switch multiplug.
3.Release and remove switch.
Refit
4.Reverse removal procedure.ULTRASONIC SENSOR
Service repair no - 86.77.32
Remove1.Release sensor from switch panel.
2.Disconnect multiplug and remove sensor.
Refit
3.Reverse removal procedure.
ANTI-THEFT ALARM INDICATOR LIGHT (96
MODELS)
Service repair no - 86.45.61
See Instrument illumination and warning light
bulbs
ENGINE IMMOBILISATION WARNING LIGHT (96
MODELS)
Service repair no - 86.45.61
See Instrument illumination and warning light
bulbs