Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
(Continued)
Check readfront axle fluid level and add tluid as needed. Check
constant velocity joints and axle seals for leaking.*'k
0 Replace spark plugs. AI? Emissio~ Control Service.
0 Rotate tires. See "Tire Inspection and Rotation" in the Index for proper
rotation pattern and additional information
DATE SERVICED BY: ACTUAL MILEAGE
57,000 Miles (95 000 km)
Cl Change engine oil and filter (or every 3 months, whichever occurs
first).
An Enzission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is IO" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm
up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.*""
DATE SERVICED BY: ACTUAL MILEAGE
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Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
60,000 Miles (100 000 km)
0
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case
shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and c1utc.h pedal springs. Ball joints and king pin
bushings should not be 1ubricate.d unless their temperature is 10"
F
(-1 2" C j, or higher. When weather is cold. let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
Check readfront axle fluid level and add fluid
as needed. Check
constant velocity joints and axle seals for leaking.*'+
For vehicles equipped
with a 5-speed manual transmission with deep
low: Lubricate the clutch fork ball stud through the fitting on the clutch
housing. Lubricant must be added
sparirzgl~ to the fitting, as very little
is required to lubricate the ball stud surface.
Do not add lubricant more
often than specified.
Too much lubricant will damage the clutch
assembly.
Inspect air cleaner filter if you are driving in dusty conditions. Replace
filter if necessary.
An Emission Cor-ltrol Serrice.
Replace fuel filter. Replace filter sooner if it is clogged.?
Inspect spark plug wires.
A77 E~~zission Control Service. i-
Inspect fuel tank, lines. rails, injection assembly, cap and cap gasket.
An Emissiopz Control Service. ?-Fuel jilter replacement is not required
Inspect accessory drive (serpentine) belt for cracks, fraying and wear
and check belt for proper tension. Adjust or replace belt as needed.
An
Emission Control Service.
Inspect shields and underhood insulation for damage or looseness.
Adjust or replace
as required. This is a Noise Emission Control
Service. Applicable only
to vehicles sold in the United States.
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Maintenance Schedule I - Gasoline Engines Heavy
Duty Emissions
(Continued)
L! If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or every 12 months, whichever
occurs first).
Be sure the valve works properly. This is a Noise
Emission Control Service. Applicable only to vehicles sold in the
United States.
DATE SERVICED BY: ACTUAL MILEAGE 1 I
Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions
The services shown in this schedule up to 60.000 miles ( 100 000 kn1) should
be performed after
60.000 miles ( IO0 000 km) at the same intervals.
Footnotes
.I, .!. -~*-~- Drive axle service:
0 Locking Differential - Drain fluid and refill at first engine oil change.
At subsequent
oil changes. check fluid and add fluid as needed. If
driving in dusty areas or towing a trailer, drain fluid and refill every
15,000 miles (25 000 km).
0 Standard Differential - Check fluid level and add fluid as needed at
every engine oil change. If driving in dusty areas or towing a trailer,
drain fluid and refill every 15,000 miles
(25 000 km).
0 More frequent lubrication may be required for heavy-duty or off-road
use.
0 3500 HD Models with applications requiring extreme overload/trailer
towing conditions and high speed (above 45
mph or 72 km/h)
conditions for extended periods of time must have the drive axle fluid
changed every 3.000 miles
(5 000 km) or 3 months, whichever occurs
first, or rnust use 75W-140 synthetic tluid meeting
GM specifications.
See "Recommended Fluids and Lubricants"
in this section.
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Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions
--
6,000 Miles (IO 000 km)
C Change engine oil and filter (or every 12 months. whichever occurs
first).
Arz Erzzi.ssio\l Control Serlv!c.e.
0 Lubricate the front suspension, king pin bushings, steering linkage.
transmission shift linkage. transfer case shift linkage, parking brake
cable guides. rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could
be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
3 Check rear/front axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.'':'k
C Rotate tires. See "Tire Inspection and Rotation" in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL MILEAGE
12,000 Miles (20 000 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
Arz Emission Cor?trc,,i Service.
0 Lubricate the front suspension, king pin bushings. steering linkage,
transmission shift linkage, transfer
case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
(Continued)
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L
Maintenance Schedule II - Gasoline Engines With
Heavy
Duty Emissions
(Continued)
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
DATE SERVICED BY: ACTUAL MILEAGE
f8,OUO Miles (30 000 km)
Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emission Control Sentice.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10” F
(-12” C), or higher. When weather is cold, let the ball joints and king
pin bushings warm
up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
0 Rotate tires. See “Tire Inspection and Rotation’’ in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL
MILEAGE
‘7-54
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Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions
24,000 Miles (40 000 km)
0
Change engine oil and filter (or every 12 months, whichever occurs
first).
AI? Emission Control Senice.
Lubricate the front suspension. king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months. whichever occurs first).
Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.'k'*
Inspect engine accessory drive belts
(or every 24 months. whichever
occurs first).
An Emission Control Service.
Drain, flush and refill cooling system (or every 24 months, whichever
occurs first). See "Engine Coolant'' in the Index for what
to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Enzission Control
Service.
Replace air cleaner filter. An Ettzissiorz Control Service.
Replace fuel filter. An Emission Control Service.
DATE SERVICED BY: ACTUAL MILEAGE L
i
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Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions
27,000 Miles (45 000 km)
0 Replace spark plugs. An Emission Control Service.
DATE
SERVICED BY: ACTUAL MILEAGE
~~ -
30,000 Miles (50 000 km)
0 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emissiorl Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm
up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
0 Check redfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.**
0 Rotate tires. See "Tire Inspection and Rotation" in the Index for proper
rotation pattern and additional information.
DATE SERVICED BY: ACTUAL
MILEAGE
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Maintenance Schedule II - Gasoline Engines With
Heavy Duty Emissions
36,000 Miles (60 008 km)
ci Change engine oil and filter (or every I2 months. whichever occurs
first).
AH Emissiot.r CoF1tro1 Sc>rvice.
cl Lubricate the front suspension, king pin bushings, steering linkage.
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is IO" F
(-12" C). or higher. When weather is cold. let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months. whichever occurs first).
Check rear/front axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for
DATE SERVICED BY: ACTUAL MILEAGE
42,000 Miles (70 000 km)
[7 Change engine oil and filter (or every 12 months, whichever occurs
first).
An Emissiolz Control Service.
ci Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
IO" F
(-1 2" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or
they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
(Continued)
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