
I Maintenance Schedule I - Diesel Engines
(Continued)
I7 Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See “Engine Coolant” in the Index for
what to
use. Auz Emissiolz Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of
the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
0 Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service. #’
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
0 Replace fuel filter. Replace filter sooner if it is clogged.?
bearings
(or at each brake relining, whichever occurs first).
0 Inspect shields and underhood insulation for damage or looseness.
Adjust or replace as required.
This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.\
Check the air intake system installation to assure that gaskets are
properly sealed and that all hose connections, fasteners and other
components are tight.
Also check to be sure that the air cleaner housing
is properly seated, the cover fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
0 If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts for proper hook-up (or
every 12 months, whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only to vehicles
sold in the
United States.
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
**
DATE SERVICED BY: ACTUAL MILEAGE
7-70
ProCarManuals.com

I Maintenance Schedule I - Diesel Engines I
45,000 Miles (72 000 km)
17 Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
0 Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature
is 10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm
up before lubrication or they could be damaged.
Perform each of
the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
0 Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emissicrr? Control Service. *
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Check readfront axle fluid level and add fluid as needed. Check
constant velocity joints and axle seals for leaking.
$'*
DATE SERVICED BY: ACTUAL MILEAGE
7-74
ProCarManuals.com

I Maintenance Schedule I - Diesel Engines
(Continued)
0 Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See “Engine Coolant” in the Index for
what to use.
An Emission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside
of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
0 Replace air cleaner filter. Replace filter more often under dusty
conditions.
An Emission Control Service. *
0 For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
0 Check the crankcase depression regulator valve system for any worn,
plugged or collapsed hoses. See service manual.
An Emission Control
Service.
0 Replace fuel filter. Replace filter sooner if it is clogged.?
0 Check the EGR System (if equipped) (except Code F engine) as
described in the service manual.
An Emission Control Service.
0 Inspect accessory drive (serpentine) belt for cracks, fraying and wear
and check belt for proper tension. Adjust or replace belt as needed.
An
Emission Control Service.
0 Inspect shields and underhood insulation for damage or looseness.
Adjust or replace as required.
This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.\
0 Check the air intake system installation to assure that gaskets are
properly sealed and that all hose connections, fasteners and other
components are tight. Also check
to be sure that the air cleaner housing
is properly seated, the cover fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
0 If your engine has a thermostatically controlled cooling fan, inspect all
hoses and ducts
for proper hook-up (or every 12 months, whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only to vehicles sold in t\
he
United States.
(Continued)
7-79
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I Maintenance Schedule II - Diesel Engines
30,000 Miles (48 000 km)
0
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emission Control Service.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage, transfer case shift linkage, parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(-12" C), or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
For vehicles equipped with a 5-speed manual transmission with deep
low: Lubricate the clutch fork ball stud through the fitting
on the clutch
housing. Lubricant must be added
spring1-y to the fitting, as very little
is required to lubricate the ball stud surface. Do not add lubricant more
often than specified.
Too much lubricant will damage the clutch
assembly.
Drain, flush and refill the cooling system with new coolant (or every 24
months, whichever occurs first). See "Engine Coolant" in the Index for
what to use.
An Ernission Control Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
Replace air cleaner filter.
An Emission Coratrol Service.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Replace fuel filter. Replace filter sooner
if it is clogged:?
Inspect shields and underhood insulation for damage or looseness.
Adjust
or replace as required. This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
(Continued)
7-85
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50,000 Miles (80 000 km)
0
0
Change engine oil and filter (or every 3 months, whichever occurs
first). AII Emissiou Cor1trd Senicv.
Lubricate the front suspension, king pin bushings. steering linkage,
transmission shift linkage, transfer case shift linkage. parking brake
cable guides, rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs.
Ball joints and king pin
bushings should not be lubricated unless their temperature is
10" F
(- 12" C), or higher. When weather is cold, let the ball -joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each of the listed lubrication service items at this mileage
interval (or every
12 months, whichever occurs first).
Change automatic transmission fluid and filter
if the vehicle is mainly
driven under one or more
of these conditions:
0
0
a
0
In heavy city traffic where the outside temperature regularly
reaches
90°F (32°C) or higher.
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such
as found in taxi, police or delivery service. If you do
not use your vehicle under any
of these conditions, the fluid
and filter do not require changing.
Manual transmission fluid
doesn't require change.
Inspect shields and underhood insulation for damage or looseness.
Adjust or replace as required.
This is a Noise Emission Control
Service. Applicable only to vehicles sold in the United States.
Check the air intake system installation to assure that gaskets are
properly sealed and that all hose connections, fasteners and other
components are tight.
Also check to be sure that the air cleaner housing
is properly seated, the cover fits tightly and the wing nuts are tight.
Tighten connections and fasteners or replace damaged parts as
necessary.
This is a Noise Emission Control Service. Applicable only
to vehicles sold in the United States.
If your engine has a thermostatically controlled cooling Fan, inspect all
hoses and ducts for proper hook-up (or every
12 months. whichever
occurs first). Be sure the valve works properly.
This is a Noise
Emission Control Service. Applicable only to vehicles sold in t\
he
United States.
7-89
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60,000 Miles (100 000 km)
o
r
0
0
0
0
E
Change engine oil and filter (or every 3 months, whichever occurs
first).
An Emissim~ Control Ser~~ice.
Lubricate the front suspension, king pin bushings, steering linkage,
transmission shift linkage. transfer case shift linkage. parking brake
cable guides. rear driveline center splines, front axle propshaft splines,
brake pedal springs and clutch pedal springs. Ball joints and king pin
bushings should
not be lubricated unless their temperature is 10" F
(-12" C). or higher. When weather is cold, let the ball joints and king
pin bushings warm up before lubrication or they could be damaged.
Perform each
of the listed lubrication service items at this mileage
interval (or every 12 months, whichever occurs first).
For vehicles equipped with a 5-speed manual transmission
with deep
low: Lubricate the clutch fork ball stud through the fitting
on the clutch
housing. Lubricant must be added
.spari11gl~* to the fitting, as very little
is required to lubricate the ball stud surface. Do not add lubricant more
often than specified.
Too much lubricant will damage the clutch
assembly.
Drain, flush and refill the cooling system with new coolant (or every 24
months. whichever occurs first). See "Engine Coolant''
in the Index for
what
to use. Ar? Emissioll Cor1trol Service.
Also inspect the hoses and replace them if they are cracked, swollen or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside
of the radiator and air
conditioning condenser. Wash
the radiator neck. To ensure proper
operation, pressure test the radiator and cap.
Replace air cleaner filter.
An Emission Control Set-l*icv.
For 2-Wheel Drive vehicles only: Clean and repack the front wheel
bearings (or at each brake relining, whichever occurs first).
Check the crankcase depression regulator valve system for any worn,
plugged or collapsed hoses. See service manual.
AIZ E~ui.ssio~? Co11troI
ScJr-\,ic*e.
Replace fuel filter. Replace filter sooner if it is clogged.-!-
Check the
EGR System (if equipped) (except Code F engine) as
described in the service manual. At7 EIII~SS~OII Control Service.
(C~)11tin~d)
7-93
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Parking Brake and Automatic Transmission PARK (P)
Mechanism Check
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your
foot on the regular brake, set the parking brake.
0
0 To check the parking brake: With the engine running and transmission
in NEUTRAL
(N), slowly remove foot pressure from the regular brake
pedal.
Do this until the vehicle is held by the parking brake only.
To check the PARK (P) mechanism’s holding ability: Shift to PARK
(P). Then release all brakes.
Lap and Shoulder Belts Condition and Operation
Inspect belt system, including: webbing, buckles, latch plates, retractors,
guide loops and anchors. Have a belt assembly replaced
if the webbing has
been cut or otherwise damaged.
7-96
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Part C: Periodic Maintenance lnspections
Listed below are inspections and services which should be performed at
least twice a year (for instance, each spring and
fall). You should let your
GM dealer’s service department or other qualified service center do these
jobs. Make sure any necessary repairs are completed at once.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering system for damaged.
loose or missing parts, signs of wear,
or lack of lubrication. Inspect power
steering lines and hoses for proper hookup, binding, leaks, cracks, chafing,
etc. (On vehicles equipped with manual steering gear, check for seal
leakage.)
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body near the exhaust
system.
Look for broken. damaged, missing or out-of-position parts as well
as open seams, holes, loose connections,
or other conditions which could
cause a heat build-up
in the floor pan or could let exhaust fumes into the
vehicle. See “Engine Exhaust”
in the Index.
Accelerator Control System
On gasoline engines. lubricate the pivot at the TBI throttle lever stud with
engine
oil. Do not oil any accelerator or cruise control cables. Replace any
cables that have high effort or excessive wear.
Drive Axle Service
Check readfront axle fluid level and add as needed. Check constant velocity
Joints and axle seals for leaking.
Transfer Case (Four- Wheel Drive) Inspection
Every 12 months or at oil change intervals, check front axle and transfer
case and add lubricant when necessary. Oil the control lever pivot point and
all exposed control linkage. Check vent hose at transfer case for kinks and
proper installation. More frequent lubrication may be required on off-road
use.
7-97
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