
NOTICE: 
Your surge  tank  pressure  cap  is a unique 15 psi (105 kPa) 
pressure-type  cap  for  use  with  surge  tank  cooling  systems  only. 
It must  be  tightly  installed  to  prevent  coolant loss and  possible 
engine  damage  from  overheating.  Be sure  the  arrows  on  the  cap 
line  up with  the  top  tube  of the  coolant  surge  tank. 
Thermostat 
Engine  coolant  temperature  is  controlled  by a  thermostat  in  the  engine 
coolant  system.  The  thermostat  stops  the  flow 
of coolant  through  the 
radiator  until  the  coolant  reaches  a  preset  temperature. 
When  you replace  your  thermostat,  an  AC@ thermostat  is  recommended. 
Power  Steering  Fluid 
How To Check Power  Steering  Fluid 
When  the  engine  compartment  is  cool,  unscrew  the  cap  and  wipe \
 the 
dipstick  with a  clean  rag.  Replace  the  cap  and  completely  tighten  it. Then 
remove  the  cap  again  and  look  at  the  fluid  level  on  the  dips\
tick. 
The  level  should  be at the 
FULL COLD  mark. Add  enough  fluid  to  bring 
the  level 
up to  the  mark. 
A fluid loss in this  system  could  indicate  a  problem.  Have  the  system 
inspected  and  repaired. 
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What to Add 
Refer to the Maintenance  Schedule to determine what  kind of' tluid to use 
See  "Recommended  Fluids  and Lubricants" 
in the Index. 
NOTICE: 
When  adding  power  steering  fluid  or  making  a  complete  fluid 
change,  always  use  the  proper  fluid.  Failure  to  use 
the proper 
fluid  can  cause  leaks  and  damage  hoses  and  seals. 
Hydro-Boost  Brake  System  (Hydraulic Pump) 
The power  steering pump is also  used as the Hydro-boost pump. Refer to 
"Power  Steering  System'' 
in this  section  when checking fluid level or 
adding  fluid. 
Windshield  Washer  Fluid 
What to Use 
When you need  windshield  washer  fluid, be sure to read  the manuhcturer's 
instructions  before  use. 
If you will be operating  your  vehicle in an area 
where the temperature 
may fall below  freezing, use a fluid that has 
sufficient protection  against  freezing. 
To Add 
Open the cap labeled 
WASHER FLUID 
ONLY.  Add  washer 
fluid 
until the  tank  is 
full. 
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Part C: Periodic  Maintenance  lnspections 
Listed below are inspections and  services which should  be performed  at 
least twice  a year  (for instance, each  spring and 
fall). You should  let your 
GM  dealer’s  service  department  or  other  qualified  service center  do these 
jobs.  Make  sure any necessary repairs  are completed  at once. 
Steering  and Suspension  Inspection 
Inspect the front and rear  suspension  and steering  system for damaged. 
loose  or  missing parts, signs  of wear, 
or lack  of  lubrication.  Inspect power 
steering lines and hoses  for proper hookup, binding,  leaks,  cracks,  chafing, 
etc.  (On  vehicles equipped  with manual steering gear, check  for  seal 
leakage.) 
Exhaust  System  Inspection 
Inspect the  complete  exhaust  system.  Inspect the  body  near the exhaust 
system. 
Look for broken.  damaged,  missing or  out-of-position  parts as well 
as  open  seams,  holes,  loose  connections, 
or other  conditions  which could 
cause  a heat  build-up 
in the floor  pan or could  let exhaust  fumes into the 
vehicle.  See  “Engine  Exhaust” 
in the Index. 
Accelerator  Control  System 
On gasoline  engines.  lubricate the pivot at the TBI throttle  lever stud  with 
engine 
oil. Do not oil any  accelerator  or  cruise control cables. Replace  any 
cables  that have  high effort  or  excessive  wear. 
Drive  Axle  Service 
Check readfront  axle  fluid level and  add as needed. Check constant  velocity 
Joints  and axle  seals  for  leaking. 
Transfer  Case  (Four-  Wheel  Drive)  Inspection 
Every 12 months or at  oil  change  intervals, check  front  axle and transfer 
case  and add  lubricant  when necessary.  Oil the control  lever pivot point and 
all exposed  control  linkage. Check  vent hose at transfer  case for kinks and 
proper  installation.  More  frequent  lubrication may  be required  on  off-road 
use. 
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USAGE 
Power  Steering  System Manual Transmission  (5-Speed 
with Low Gear,  RPO MT8) 
Manual Transmission  (5-Speed 
without  Low Gear, RPO  MG5) 
Automatic Transmission  Key  Lock  Cylinders 
FLUIDLUBRICANT 
GM  Power  Steering Fluid (GM Part 
No. 10500 I7 or  equivalent). 
Castrol  Syntorq' 
LT or equivalent 
(GM  Part No.  12346191 
- 1 gal.) 
(GM  Part 
No. I23461  90 - 1 qt.). 
Synchromesh  Transmission Fluid 
(GM  Part 
No. 12345349 or  equiva- 
lent). 
DEXR0N'-I11  Automauc 
Transmission  Fluid. 
Lubricate 
with Multi-Purpose Lu- 
bricant  (GM Part No. I2345  120) or 
synthetic SAE SW-30  engine  oil. 
Automatic  Transmission  Shift 
Linkage 
Clutch  Fork  Ball Stud  (5-Speed 
with  Low  Gear) 
Floor  Shift  Linkage 
Chassis  Lubrication 
Front Wheel  Bearings 
Differential,  Standard,  Front and 
Rear Axle 
Differential, Locking 
Transfer  Case  Engine 
oil. 
Chassis  lubricant  (GM Part 
No. 
12346003 or equivalent)  or lubri- 
cant meeting requirements  of  NLGI 
Grade  2, Category  LB or GC-LB. 
Engine 
oil. 
Chassis  lubricant  (GM Part No. 
I2346003  or  equivalent)  or  lubri- 
cant meeting  requirements  of NLGI 
Grade 
2, Category  LB or GC-LB. 
Wheel bearing lubricant  meeting 
requirements 
of NLGI  Grade 2, 
Category  GC  or GC-LB  (GM Part 
No. I2346003  or  equivalent). 
Axle Lubricant  (GM Part No. 
105227 
1 ) or SAE 8OW-90  GL-5 
Gear  Lubricant. 
Axle Lubricant  (GM Part 
No. 
105227 1) or  SAE  80W-90  GL-5 
Gear  Lubricant. 
DEXR0N"-111  Automatic 
Transmission  Fluid. 
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Oil DieselEngines 
............................................... 6-21 
Additives 
................................................. 6-25 
Pressure  Gage  (See  “Gages” 
j 
ToCheck ................................................. 6-22 
WhatKindtoUse 
.......................................... 6-23 
WhentoAdd 
.............................................. 6-22 
WhentoChange 
............................................ 6-25 
What  to  Do  with  Used  Oil 
.................................... 6-25 
Gasoline  Engines 
............................................. 6-16 
Additives 
................................................. 6-20 
Pressure  Gage  (See  “Gages”) 
ToCheck 
................................................. 6-16 
WhatKindtoUse 
.......................................... 6-17 
WhentoAdd .............................................. 6-17 
When to Change ............................................ 6-20 
What  to  Do  with Used 
Oil .................................... 6-21 
Owner  Checks  and Services 
........................................ 7-93 
Parking  Brake  (See “Brakes-Parking”) 
On  Hills  (See “Towing-Parking  on  Hills’*j 
Over  Things  That  Burn 
........................................ 
Passing (See  “Drivin~-Passing”) 
Periodic Maintenance  Inspections  (See “Scheduled  Maintenance  Services”) 
Power 
Door  Locks  (See “Dood’j  2-31 
Steering 
...................................................... 4-7 
Steering  Fluid 
................................................ 640 
Take-Off 
.................................................... 4-35 
Winches 
..................................................... 4-34 
Radiator  Pressure  Cap 
............................................ 6-39 
Radio  (See “Audio  Systems”) 
Rear Axle  (See  ”Axle”) 
Recommended  Fluids and Lubricants  (See “Scheduled  Maintenance  Services“) 
Recovery  Hooks 
................................................. 5-40 
Replacement  Parts ............................................... 6-80 
Reporting  Safety  Defects  To The  United  States Government  (See “Safety  Defects”) 
Roadside  Assistance 
............................................... 8-5 
Rocking  Your  Vehicle ............................................ 5-39 
Rear Window  Defogger 
............................................ 3-4 
Safety  Belts ..................................................... 1-9 
Adults ...................................................... 1-12 
Center  Passenger  Position ....................................... 1-25 
Checking  Restraint  System ...................................... 1-44 
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