1994 MAZDA MX-5 lock

SHIFT MECHANISM (WITH SHIFT-LOCK SYSTEM) K 0.9-1.0mm 0.6-0.7mm (0.035-0.039 in) {0.024--0.028 in) 0.5-0.6mm (0.024.024 in) 45UOKX-48 Assembly Note Cam 1. Loosely install the cam to the push rod. Note a Clearance becomes smaller by turning the cam clock- wise. 2. Adjust the clearance between the guide plate and the guide pin by turning the cam. 3. Install the selector lever knob and verify that the clear- ance is as specified. 4. If not, repeat from step 2. 5. Remove the selector lever knob. 6. Apply grease to the cam as shown. Gartner Banana

HYDRAULIC CIRCUIT K D RANGE; FOURTH GEAR, LOCKUP ON OPERATING LlNE PRESSURE 1.2 SHIFT CONTROL PRESSURE LINE PRESSURE THROTrLE PRESSURE TORQUE CONVERTER PRESSURE MANUAL VALVE T"q 34 SHIFT SOL. IIIIII 12 SHIFT SOL. I I 23 SHIFT SOL. Gartner Banana

PROPELLER SHAFT L REMOVAL / INSPECTION / INSTALLATION 1. Remove in the order shown in the figure, referring to Removal Note. 2. Inspect all parts and repair or replace as necessary. 3. Install in the reverse order of removal, referring to Installation Note. GASKET, REPLACE 36-41 (3.&5.3,28--38) 1. Exhaust pipe 2. Nut 3. Lock washer 4. Bolt 5. Propeller shaft .................. Removal Note below ................... Inspection page L-4 ............. Installation Note page L-4 Removal Note Propeller shaft 1. Before removing the propeller shaft, mark the flanges for correct installation. Gartner Banana

FRONT AXLE WHEEL HUB, STEERING KNUCKLE Inspection / Removal / lnstallation 1. lnspect wheel bearing play, referring to Inspection. 2. Remove in the order shown in the figure, referring to Removal Note. 3. lnspect all parts and repair or replace as necessary. 4. Install in the reverse order of removal, referring to Installation Note. 25UOMX-OC 1. Front wheel 9. Lower arm 2. Brake caliper assembly Removal Note .............. page M-7 3. Disc plate 4. Hub cap 5. Locknut Installation Note ............ page M-7 6. Front wheel hub assembly lnspect for cracks and damage Disassembly / Inspection / Assembly ................. page M-8 7. Wheel speed sensor (ABS) 8. Tie-rod end Removal Note .............. page M-7 Service ..................... section N .............. Removal Note page M-7 ..................... Service section R 10. Upper arm .............. Removal Note page M-7 ..................... Service section R 11. Dust cover and knuckle spindle lnspect dust cover for damage and distortion lnspect knuckle spindle for cracks and damage Disassembly / Inspection 1 ................. Assembly page M-8 lnspection Wheel bearing play 1. Remove the wheel, brake caliper assembly, and disc plate, referring to Removal note below. 2. Position a dial indicator against the wheel hub. Push and pull the wheel hub by hand in the axial direction and measure the wheel bearing play. If the bearing play exceeds specification, check and adjust the locknut torque or replace the wheel hub i assembly if necessary. Maximum wheel bearing play: 0.05mm i0.002 in) Gartner Banana

FRONT AXLE M Removal note Brake caliper assembly Note For easier installation, do not depress the brake pedal after removing the brake caliper assembly. Suspend the brake caliper assembly with a rope. Tie-rod end Loosen the nut and disconnect the tie rod end the SST. Caution The sharp edges of the SST can slice the tie-rod end dust boot. Install the SST so that the sharp edges are between the dust boot and the knuckle. 1. Remove the cotter pin. 2. Loosen the nut until it is flush with the end of the ball stud. 3. Disconnect the tie rod end from the knuckle by using the SST. Lower arm Caution The sharp edges of the SST can slice the lower arm dust boot. Install the SST so that the sharp edges are between the dust boot and the knuckle. Loosen the nut and disconnect the lower arm by using the SST. Upper arm Caution The sharp edges of the SST can slice the upper arm dust boot. Install the SST so that the sharp edges are between the dust boot and the knuckle. Loosen the nut and disconnect the upper arm by using the SST. Installation note Locknut Install a new locknut and stake it. Tightening torque: 167-21 6 N.m (1 7-22 kgf.m, 123-1 59 ft-lbf) Gartner Banana

REAR AXLE M DISC BRAKE TYPE Inspection 1 Removal 1 Installation 1. lnspect wheel bearing play, referring to Inspection. 2. Remove in the order shown in the figure, referring to Removal Note. 3. lnspect all parts and repair or replace as necessary. 4. Install in the reverse order of removal, referring to Installation Note. 5. After installation, adjust the rear wheel alignment. (section R.) @ REPLACE 21 6294 {2230,159-217) N.m {kgf m, Rlbf) 1. Rear wheel 2. Brake caliper assembly Removal Note . . . . . . . . . . . . . page M-12 3. Disc plate 4. Locknut Installation Note . . . . . . . . . . . page M-12 5. Wheel speed sensor (ABS) 6. Sensor bracket 7. Knuckle, wheel hub, and dust cover lnspect knuckle for cracks and damage lnspect wheel hub for cracks and damage lnspect dust cover for damage and distortion Disassembly / Inspection / Assembly . . . . . . . . . . . . . . . . page M-13 Gartner Banana

M REAR AXLE Inspection Wheel bearing play 1. Remove the wheel, brake caliper assembly, and disc plate, referring to Removal note below. d 2. Position a dial indicator against the wheel hub. Push and pull the wheel hub by hand in the axial direction and measure the wheel bearing play. If the bearing play exceeds specification, check and adjust the locknut torque or replace the wheel bearing if necessary. Maximum wheel bearing play: 0.05mm (0.002 in) Removal note Brake caliper assembly Note For easier installation, do not depress the brake pedal after removing the brake caliper assembly. Suspend the brake caliper assembly with a rope. Installation note Locknut Install a new locknut and stake it. Tightening torque: 21 6-294 N-m {22-30 kgf-m, 159-217 ft4bf) Gartner Banana

DRIVE SHAFT M DRIVE SHAFT b '1. Rear wheel 3. Drive shaft 2. Locknut Inspection ................. page M-17 Installation Note ........... page M-18 Removal Note ............. page M-17 Installation Note ........... page M-18 Overhaul .................. page M-19 lnspection 1 Drive shaft 1. Check the dust boot on the drive shaft for cracks, dam- age, leaking grease, and a loose boot band. 2. Check the drive shaft for bending, cracks, and wear of joints and splines. 3. Repair or replace the drive shaft if necessary. I I 45UOMX-024 Removal note Drive shaft Before removing the drive shaft, mark the drive shaft and output shaft for proper installation. 'L/ 25UOMX-012 Gartner Banana