CLIMATE CONTROL SYSTEMÐXJ VEHICLES
INDEX
page page
A/C Recirculating Air Door Vacuum Motor
Replacement.......................... 31
Blower Motor Resistors Replacement......... 35
Blower Motor/Fan Replacement.............. 26
CondenserÐ4.0L Engines.................. 32
Condenser/Receiver DrierÐ2.5L Engines....... 31
Defroster Duct Replacement................ 29
Description............................. 22
Evaporator Coil.......................... 34
Evaporator/Blower Housing................. 33Expansion (H) Valve...................... 35
Heater and A/C Control Panel Replacement.... 26
Heater Control Cable Replacement........... 30
Heater Core............................ 28
Heater Core Housing Replacement........... 29
Heater/Defroster/Instrument Panel Outlet Door
Vacuum Motor Replacement............... 30
Receiver DrierÐ4.0L Engines............... 32
Temperature Control Thermostat............. 35
DESCRIPTION
The Climate Control System combines air condi-
tioning, heating and ventilating capabilities for vehi-
cles equipped with air conditioning. Vehicles without
air conditioning perform heating and ventilating
functions without the air conditioning evaporator.
Both systems consist basically of 2 parts:
²Blower and Air Inlet Assembly
²Heater Core and Air Distribution Assembly
These assemblies, initially installed as a single
unit, may be removed separately from under the in-
strument panel as required for service.
HEATER SYSTEM
The heater system is a blend air type. Outside air
is heated and then blended in varying amounts with
cooler outside air to obtain the desired discharge
temperature. A heater coolant valve provides full
flow to the heater core for all heating modes. The
heater coolant valve remains closed for the ventila-
tion mode, allowing discharge air to approach the
outside ambient air temperature.
AIR CONDITIONING SYSTEM
The air conditioning system has an evaporator to
cool and dehumidify the incoming outside air prior to
blending with the heated air. The evaporator is in
operation during the A/C mode and also in the de-
frost mode for defogging purposes. The evaporator is
not in operation at ambient temperatures below ap-
proximately -1ÉC (30ÉF). To maintain minimum evap-
orator temperature, a fixed thermostat setting switch
cycles the compressor clutch. The blower is operatingthe heater or air conditioning systems, except the
OFF mode. In this mode (OFF) the blower and the
outside air are shut off.
The cooling unit is mounted on the dash panel and
the cooled air is discharged from the instrument
panel registers. The registers are adjusted to provide
general or localized cooling.
SIGHT GLASS
The sight glass is located on top of the receiver/
drier. The sight glass provides a visual check of the
system refrigerant level. A continuous stream of bub-
bles will appear in the sight glass when the system
charge is low. Bubbles will not appear when the sys-
tem is fully charged.
LOW PRESSURE SWITCH
The low pressure switch disengages the magnetic
clutch if the pressure in the system drops below 193
kPa (28 psi). This will occur with a loss in refriger-
ant or with cold ambient temperature.
HEATER VALVE
The heater valve regulates coolant flow to the
heater core. It requires vacuum to shut off flow to
the heater core.
These vehicles are equipped with a bypass-type
heater water valve. When the heater valve is closed,
coolant flow to the heater core is bypassed back to
the engine. When the heater valve is open, coolant is
directed through the heater core and back to the en-
gine.
24 - 22 HEATING AND AIR CONDITIONINGJ
(12) Fill and bleed the cooling system.
FRESH AIR DOOR VACUUM MOTOR
REMOVAL
(1) Remove the glove box and assist handle.
(2) Disconnect the vacuum hose from the motor.
(3) Remove the motor lever retaining clip.
(4) Remove the motor attaching nuts and remove
the motor from the fresh air duct.
INSTALLATION
(1) Position the motor on the fresh air duct and in-
stall the motor attaching nuts.
(2) Align the motor lever with the air door lever
and install the lever retaining clip.
(3) Connect the vacuum hose to the motor.
(4) Install the glove box and assist handle.
FRESH AIR INTAKE DUCT
REMOVAL
WARNING: HOT ENGINE COOLANT CAN CAUSE
SEVERE BURNS. DO NOT OPEN THE RADIATOR
DRAIN COCK WHEN THE COOLING SYSTEM IS
HOT AND PRESSURIZED. ALLOW THE COOLANT
TO DECREASE TO ROOM TEMPERATURE BEFORE
STARTING REPAIR OPERATIONS.
(1) Drain approximately 1.9 liters (2 qts) of coolant
from the radiator. Drain the coolant into a clean con-
tainer.
(2) Disconnect the heater hoses.
(3) Remove the nuts attaching the heater housing
studs to the dash panel from inside the engine com-
partment.
(4) Disconnect the speedometer cable.
(5) Remove the glove box and assist handle.
(6) Tilt the heater housing back and pull it rear-
ward and out from under the instrument panel.
(7) Disconnect the vent cables.
(8) Remove the fresh air intake grille from the
cowl.
(9) Remove the fresh air intake duct.
INSTALLATION
(1) Install the fresh air intake duct.
(2) Install the defroster nozzle and duct.
(3) Raise and secure the windshield.
(4) Install the fresh air grille on the cowl.
(5) Install the vent cables.
(6) Position the heater housing on the dash panel.
Be sure all the housing studs extend through the
dash panel.
(7) Install the seals on the blower motor and
heater core inlet and outlet tubes.
(8) Install the attaching nuts on the heater hous-
ing studs.CAUTION: DO NOT over tighten the attaching nuts.
The housing could become distorted causing air
leaks and improper heater door operation. Tighten
the nuts alternately and evenly until 2 stud threads
are visible beyond each nut.
(9) Install the glove box and assist handle.
(10) Connect the speedometer cable.
(11) Connect the heater hoses.
(12) Fill and bleed the cooling system.
DESCRIPTION (AIR CONDITIONING)
The evaporator, blower fan and motor, thermostat,
expansion valve, capillary tube, air outlets and sys-
tem controls are located in the evaporator housing.
The evaporator housing is mounted under the instru-
ment panel. The compressor, condenser, receiver-
dryer and refrigerant lines are located in the engine
compartment.
A rotary-type compressor with magnetic clutch op-
erated drive pulley is used for all vehicles equipped
with air conditioning.
SIGHT GLASS
A sight glass is located on the top of the receiver-
drier (Fig. 6). The sight glass provides a visual check
of system refrigerant level. A continuous stream of
bubbles will appear in the sight glass when system
charge is low. Bubbles will not appear when the sys-
tem is fully charged.
A/C CONTROL PANEL
FAN SWITCH
The fan switch may be serviced by removing the
access plate located on the lower evaporator core
housing.
TEMPERATURE CONTROL THERMOSTAT
REMOVAL
(1) Lower the evaporator housing.
(2) Remove the attaching screws holding the top
and bottom housings together.
(3) Separate the housings.
(4) Remove the thermostat.
Fig. 6 Sight Glass (Typical)
JHEATING AND AIR CONDITIONING 24 - 41
COLD CRANKING TEST, STARTING
SYSTEM............................8A-9
COLLISION DAMAGE TORQUE.............13-1
COLORS, EXTERIOR BODY..............23-204
COLUMN GENERAL SERVICE, STEERING . . . 19-45
COLUMN, NON-TILT STEERING...........19-50
COLUMN REPLACEMENTÐXJ............19-46
COLUMN REPLACEMENTÐYJ............19-48
COLUMN, TILT STEERING...............19-59
COLUMNÐXJ, STEERING...............19-73
COLUMNÐYJ, STEERING...............19-73
COMBINATION VALVE................5-15,5-42
COMBINATION VALVE REPLACEMENTÐXJ . . . 5-55
COMBINATION VALVE REPLACEMENTÐYJ . . . 5-55
COMBUSTION PRESSURE LEAKAGE
TEST, CYLINDER.......................9-6
COMBUSTION PRESSURE LEAKAGE
TEST DIAGNOSIS, CYLINDER.............9-6
COMPASS REPAIR PROCEDURES..........8C-4
COMPENSATION, CALIPER OPERATION
AND WEAR..........................5-24
COMPRESSION PRESSURE TEST,
CYLINDER............................9-5
COMPRESSOR........................24-17
COMPRESSOR DIAGNOSIS..............24-13
COMPRESSOR ISOLATION...............24-17
COMPRESSOR OF AIR, PURGING.........24-17
COMPRESSOR OIL LEVEL................24-6
COMPRESSOR OVERHAUL...............24-17
COMPRESSOR VALVE PLATEÐLEAK
TESTS..............................24-8
COMPRESSOR/HOSES/FITTINGS, AIR-
CONDITIONER........................0-21
CONDENSERÐ4.0L ENGINES............24-32
CONDENSER, A/C......................24-42
CONDENSER/RECEIVER DRIERÐ2.5L
ENGINES...........................24-31
CONDITION, CHECKING FLUID LEVEL......21-96,
21-173
CONDITION, FLUID LEVEL...............21-69
CONDITIONING CLUTCH RELAY, AIR.......14-54
CONDITIONING CLUTCH RELAYÐPCM
OUTPUT, AIR........................14-24
CONDITIONING CONTROLSÐPCM INPUT,
AIR ...............................14-19
CONDITIONING SCHEMATIC, AIR..........24-25
CONDITIONING SYSTEM DIAGNOSIS,
AIR ...............................24-12
CONDITIONING SYSTEMÐXJ VEHICLES,
AIR ...............................24-14
CONDITIONING SYSTEMÐYJ VEHICLES,
AIR ...............................24-15
CONNECTING ROD BEARING FITTING
CHART..........................9-36,9-76
CONNECTING RODS, PISTONS........9-34,9-74
CONNECTIONS, STARTER RELAY..........8A-12
CONNECTOR AND TERMINAL ASSEMBLY
REPLACEMENT.......................8W-5
CONNECTORÐPCM INPUT, DATA LINK.....14-20
CONNECTORÐPCM OUTPUT, DATA LINK . . . 14-24
CONNECTOR PINS, RADIO................8F-3
CONNECTOR, POWERTRAIN CONTROL
MODULE (PCM) 60-WAY...............14-38
CONNECTOR REPLACEMENT.............8W-4
CONNECTORS.........................8W-3
CONSOLE, OVERHEAD...................8A-1
CONSOLE REPAIR PROCEDURES..........8C-6
CONSOLE SHIFT, DISASSEMBLYÐ
COLUMN OR
........................19-50
CONSOLEÐXJ VEHICLES, FULL FLOOR
. . . 23-125
CONSOLEÐXJ VEHICLES, MINI-FLOOR
....23-124
CONSOLEÐXJ VEHICLES, OVERHEAD
......8L-20
CONSOLES, FLOOR
...................23-197
CONSTRUCTION, XJ UNIBODY
.............13-1
CONTACT PATTERN ANALYSIS,
BACKLASH AND; FRONT SUSPENSION
AND AXLE
...........................2-44
CONTACT PATTERN ANALYSIS, BACKLASH
AND; REAR SUSPENSION AND AXLES
.....3-25
CONTAMINATION, BRAKE FLUID
...........5-13
CONTINUITY TESTS, IGNITION SWITCH
....8D-31
CONTROL AND DISPLAY SYMBOLS,
INTERNATIONAL VEHICLE
...........INTRO.-3
CONTROL AND DISPLAY SYMBOLS,
VEHICLE
.........................INTRO.-7CONTROL CABLE REPLACEMENT,
HEATER ............................24-30
CONTROL CABLES, VENT DOOR..........24-39
CONTROL CIRCUIT TESTS, STARTER......8A-11
CONTROL, FUEL PUMP ELECTRICAL........14-5
CONTROL (IAC) MOTOR, IDLE AIR........14-56
CONTROL (IAC) MOTORÐPCM OUTPUT,
IDLE AIR...........................14-25
CONTROL INFORMATION (VECI)
LABEL, VEHICLE WINDOW..............25-1
CONTROL MODULE, ELECTRICAL TESTS
AT POWERTRAIN.....................8H-6
CONTROL MODULE (PCM) 60-WAY
CONNECTOR, POWERTRAIN............14-38
CONTROL MODULE (PCM), POWERTRAIN;
EMISSION CONTROL SYSTEMS..........25-9
CONTROL MODULE (PCM), POWERTRAIN;
FUEL SYSTEM..................14-18,14-58
CONTROL MODULE (PCM), POWERTRAIN;
IGNITION SYSTEMS.........8D-6,8D-15,8D-28
CONTROL MODULE (TCM) SERVICE,
TRANSMISSION.....................21-173
CONTROL MOTOR TEST, IDLE AIR........14-46
CONTROL PANEL, A/C..................24-41
CONTROL PANEL REPLACEMENT,
HEATER ............................24-39
CONTROL PANEL REPLACEMENT,
HEATER AND A/C ....................24-26
CONTROLÐPCM INPUT, SPEED..........14-23
CONTROLÐPCM OUTPUT, SPEED.........14-27
CONTROL SERVO REPLACEMENT, SPEED....8H-9
CONTROL SWITCH REPLACEMENT,
SPEED..............................8H-9
CONTROL SWITCH REPLACEMENT,
WIPER.............................8K-15
CONTROL SWITCH TEST, STOP LAMP
SPEED..............................8H-7
CONTROL SWITCH (TURN SIGNAL
LEVER) TEST, SPEED..................8H-7
CONTROL SYSTEM ELECTRICAL TESTS,
VEHICLE SPEED......................8H-5
CONTROL SYSTEM, EVAP (EVAPORATION)....25-4
CONTROL SYSTEM, VEHICLE SPEED........8A-1
CONTROL SYSTEMÐXJ VEHICLES,
CLIMATE...........................24-22
CONTROL SYSTEMÐYJ VEHICLES,
CLIMATE...........................24-37
CONTROL THERMOSTAT, TEMPERATURE....24-35
CONTROL UNIT (ECU), ELECTRONIC........5-41
CONTROL UNIT (HCU), HYDRAULIC........5-39
CONTROL VALVE FITTING O-RING SEAL,
FLOW..............................19-12
CONTROLS AND COMPONENTS,
TRANSMISSION......................21-66
CONTROLS, EVAPORATIVE EMISSION.......25-4
CONTROLS, EXHAUST EMISSION..........25-7
CONTROLSÐPCM INPUT, AIR
CONDITIONING (A/C)..................14-19
CONTROLSÐXJ VEHICLES, BLOWER......24-14
CONVERSION FORMULAS AND
EQUIVALENT VALUES..............INTRO.-8
CONVERSION, TORQUE..............INTRO.-10
CONVERTER, CATALYTIC.............11-1,11-5
CONVERTER CLUTCH ENGAGED,
HYDRAULIC FLOW IN THIRD GEAR......21-90
CONVERTER CLUTCH RELAY.............14-60
CONVERTER CLUTCH RELAY TEST........14-45
CONVERTER CLUTCH RELAYÐPCM
OUTPUT............................14-27
CONVERTER HOUSING LEAK
DIAGNOSIS.........................21-73
CONVERTER INSTALLATION,
TRANSMISSION.....................21-109
CONVERTER INSTALLATION,
TRANSMISSION AND TORQUE.........21-190
CONVERTERÐPUMP SEALÐDRIVE
PLATE SERVICE.....................21-109
CONVERTER REMOVAL, TRANSMISSION . . . 21-108
CONVERTER REMOVAL, TRANSMISSION
AND TORQUE......................21-189
CONVERTER STALL TEST
................21-72
CONVERTER STALL TEST, TORQUE
.......21-169
CONVERTER STATOR CLUTCH
INSPECTION, TORQUE
................21-189
CONVERTER, TORQUE; TRANSMISSION
AND TRANSFER CASE
...........21-66,21-158CONVERTER/MUFFLER/TAILPIPE
SUPPORT BRACKETS, CATALYTIC........23-85
COOLANT.............................7-15
COOLANT RESERVE/OVERFLOW
SYSTEM............................7-19
COOLANT ROUTING, SYSTEM..............7-1
COOLANT TEMPERATURE GAUGE..........8E-1
COOLANT TEMPERATURE GAUGE
INOPERATIVE........................8E-3
COOLANT TEMPERATURE INDICATOR
INOPERATIVE........................8E-3
COOLANT TEMPERATURE INDICATOR
LAMP...............................8E-1
COOLANT TEMPERATURE SENSOR.........25-9
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL SYSTEM................14-55
COOLANT TEMPERATURE SENSOR,
ENGINE; IGNITION SYSTEMS
.......8D-4,8D-22
COOLANT TEMPERATURE SENSORÐ
PCM INPUT, ENGINE
..................14-21
COOLANT TEMPERATURE SENSOR TEST,
ENGINE; FUEL SYSTEM
................14-43
COOLANT TEMPERATURE SENSOR TEST,
ENGINE; IGNITION SYSTEMS
...........8D-12
COOLER FLOW TESTING, TRANSMISSION
. . 21-106
COOLER LINE FITTINGS, TRANSMISSION
. . 21-187
COOLER LINES AND FITTINGS,
SERVICING TRANSMISSION
...........21-106
COOLER REVERSE FLUSHING,
TRANSMISSION
.....................21-105
COOLER SERVICE, TRANSMISSION
.......21-187
COOLERS, TRANSMISSION OIL
............7-29
COOLING SYSTEM; COOLING SYSTEM
.......7-1
COOLING SYSTEM; LUBRICATION AND
MAINTENANCE
.......................0-16
COOLING SYSTEM CAPACITIES
............7-38
COOLING SYSTEM CLEANING/REVERSE
FLUSHING
...........................7-17
COOLING SYSTEM COMPONENTS
...........7-1
COOLING SYSTEM, DRAINING
.............7-16
COOLING SYSTEM FANS
.................7-26
COOLING SYSTEM FOR LEAKS, TESTING
....7-18
COOLING SYSTEM HOSES
................7-26
COOLING SYSTEM, REFILLING
............7-17
CORE AND HOUSING, HEATER
............24-40
CORE, HEATER
........................24-28
CORE HOUSING REPLACEMENT, HEATER
. . . 24-29
COVER AND DISC INSTALLATION,
CLUTCH
.............................6-10
COVER AND DISC REMOVAL, CLUTCH
......6-10
COVER AND FRAME, BUCKET SEATBACK
. . 23-100
COVER, BUCKET SEAT CUSHION
..........23-98
COVER, ENGINE CYLINDER HEAD
......9-18,9-59
COVER, FRAME CROSSMEMBER
..........13-14
COVER OIL SEAL REPLACEMENT,
TIMING CASE
....................9-26,9-67
COVER REPLACEMENT, PITMAN SHAFT
AND SIDE
..........................19-26
COVER, TIMING CASE
...............9-27,9-67
COVERÐXJ VEHICLES, REAR SEAT
CUSHION
..........................23-107
COVERÐXJ VEHICLES, REAR
SEATBACK
.........................23-111
COVERSÐXJ VEHICLES, B/C-PILLAR AND
LIFTGATE PILLAR TRIM
..............23-116
COWL GRILLE AND SCREEN
.......23-11,23-139
COWL WEATHERSTRIP SEAL
............23-139
COWL WEATHERSTRIP SEAL/
CROSSMEMBER AIR DEFLECTOR
........23-10
CRANKCASE VENTILATION SYSTEM;
EMISSION CONTROL SYSTEMS
..........25-5
CRANKCASE VENTILATION SYSTEM;
LUBRICATION AND MAINTENANCE
........0-17
CRANKING TEST, STARTING SYSTEM
COLD
...............................8A-9
CRANKSHAFT MAIN BEARINGS;
ENGINES
........................9-40,9-80
CRANKSHAFT POSITION SENSOR;
FUEL SYSTEM
.......................14-55
CRANKSHAFT POSITION SENSOR;
IGNITION SYSTEMS
..............8D-2,8D-21
JINDEX5
Description Group-Page Description Group-Page Description Group-Page
DRIVE GEAR, SPEED SENSOR ROTORÐ
SPEEDOMETER.....................21-183
DRIVE, GENERATOR REPLACEMENTÐ
LEFT HAND..........................8B-7
DRIVE, GENERATOR
REPLACEMENTÐRIGHT HAND...........8B-9
DRIVE PULLEY REPLACEMENT...........19-11
DRIVE (RHD), BELT TENSIONÐEXCEPT
RIGHT HAND.........................7-33
DRIVE (RHD), BELT TENSIONÐRIGHT
HAND...............................7-34
DRIVE SHAFTS.........................0-27
DRIVE VEHICLES, RIGHT HAND............23-1
DRIVE, WASHER PUMP REPLACEMENTÐ
LEFT HAND..........................8K-2
DRIVE, WASHER PUMP REPLACEMENTÐ
RIGHT HAND.........................8K-3
DRIVELINE SNAP; FRONT SUSPENSION
AND AXLE...........................2-17
DRIVELINE SNAP; REAR SUSPENSION
AND AXLES...........................3-8
DRIVELINE VIBRATION...................16-3
DRIVER SIDE..........................8R-2
DRIVERS DOOR POWER LOCK SWITCHÐ
2-DOOR LEFT HAND DRIVE.............8P-2
DRIVERS DOOR POWER LOCK SWITCHÐ
2-DOOR RIGHT HAND DRIVE............8P-3
DRIVERS DOOR POWER LOCK SWITCHÐ
4-DOOR.............................8P-4
DRIVERS DOOR POWER WINDOW
SWITCHÐ2-DOOR LEFT HAND DRIVE.....8S-6
DRIVERS DOOR POWER WINDOW
SWITCHÐ2-DOOR RIGHT HAND DRIVE....8S-7
DRIVERS DOOR POWER WINDOW
SWITCHÐ4-DOOR....................8S-5
DRIVETRAIN...........................0-22
DRL MODULE REPLACEMENT............8L-16
DRUM BRAKE ADJUSTMENT..............5-35
DRUM BRAKES........................5-34
DRUM BRAKESHOE INSTALLATION.........5-34
DRUM BRAKESHOE REMOVAL.............5-34
DRUM REFINISHING, BRAKE..............5-37
DRUMÐREAR SUPPORT OVERHAUL,
OVERRUNNING CLUTCHÐLOW-
REVERSE..........................21-118
DUCT, DEFROSTER NOZZLE..............24-40
DUCT, FRESH AIR INTAKE...............24-41
DUCT REPLACEMENT, DEFROSTER........24-29
DUCTS/HOSES/TUBING, RUBBER AND
PLASTIC............................0-19
ECU DIAGNOSIS.........................5-4
ECU OPERATION.......................5-46
ECU REPLACEMENTÐXJ.................5-53
ECU REPLACEMENTÐYJ.................5-53
EDGE GUARD/EDGE PROTECTOR STRIP,
DOOR.............................23-61
ELECTRICAL CIRCUITS, ABS SYSTEM
WIRING..............................5-4
ELECTRICAL CONTROL, FUEL PUMP........14-5
ELECTRICAL TESTS AT POWERTRAIN
CONTROL MODULE...................8H-6
ELECTRICAL TESTS AT SERVO............8H-5
ELECTRICAL TESTS, VEHICLE SPEED
CONTROL SYSTEM....................8H-5
ELECTRONIC CONTROL UNIT (ECU)........5-41
ELEMENT, ENGINE AIR CLEANER FILTER....0-16
ELEMENT TEST, OXYGEN SENSOR (O2S)
HEATING...........................14-45
EMISSION CONTROL INFORMATION
(VECI) LABEL, VEHICLE.................25-1
EMISSION CONTROLS, EVAPORATIVE.......25-4
EMISSION CONTROLS, EXHAUST..........25-7
EMR LAMPÐPCM OUTPUT..............14-24
END PLUG, HOUSING...................19-26
ENGINE ACCESSORY DRIVE BELTS.........7-31
ENGINE AIR CLEANER FILTER ELEMENT.....0-16
ENGINE AND TRANSMISSION/TRANSFER
CASE IDENTIFICATION..............INTRO.-3
ENGINE ASSEMBLY (SHORT BLOCK),
SERVICE.............................9-4
ENGINE ASSEMBLYÐXJ VEHICLES;
ENGINES
........................9-14,9-54
ENGINE ASSEMBLYÐYJ VEHICLES;
ENGINES
........................9-16,9-57
ENGINE BLOCK HEATER
..................7-37
ENGINE BREAK-IN
......................0-13ENGINE COOLANT TEMPERATURE
SENSOR; FUEL SYSTEM...............14-55
ENGINE COOLANT TEMPERATURE
SENSOR; IGNITION SYSTEMS......8D-4,8D-22
ENGINE COOLANT TEMPERATURE
SENSORÐPCM INPUT................14-21
ENGINE COOLANT TEMPERATURE
SENSOR TEST; FUEL SYSTEM..........14-43
ENGINE COOLANT TEMPERATURE
SENSOR TEST; IGNITION SYSTEMS......8D-12
ENGINE CYLINDER HEAD.............9-19,9-60
ENGINE CYLINDER HEAD COVER......9-18,9-59
ENGINE CYLINDER HEAD GASKET
FAILURE DIAGNOSIS....................9-5
ENGINE DAMPER.......................9-13
ENGINE DIAGNOSIS......................9-5
ENGINE, ENGINE EXHAUST MANIFOLDÐ
2.5L................................11-7
ENGINE, ENGINE EXHAUST MANIFOLDÐ
4.0L................................11-7
ENGINE, ENGINE FIRING ORDERÐ2.5L....8D-33
ENGINE, ENGINE FIRING ORDERÐ4.0L....8D-33
ENGINE EXHAUST MANIFOLDÐ2.5L
ENGINE.............................11-7
ENGINE EXHAUST MANIFOLDÐ4.0L
ENGINE.............................11-7
ENGINE FIRING ORDERÐ2.5L ENGINE.....8D-33
ENGINE FIRING ORDERÐ4.0L ENGINE.....8D-33
ENGINE FRONT SUPPORT CUSHION.......13-15
ENGINE, INTAKE MANIFOLDÐ2.5L.........11-8
ENGINE, INTAKE MANIFOLDÐ4.0L.........11-9
ENGINE MAINTENANCE..................0-13
ENGINE MOUNTÐREAR.............9-12,9-52
ENGINE MOUNTSÐFRONT...........9-10,9-51
ENGINE OIL...........................0-13
ENGINE OIL CHANGE AND FILTER
REPLACEMENT.......................0-15
ENGINE OIL FILTER.....................0-14
ENGINE ONLY, POWER STEERING
PRESSURE SWITCHÐ2.5L.............14-58
ENGINE PERFORMANCE...................9-2
ENGINE SERVICE PROCEDURES, 2.5L........9-9
ENGINE SERVICE PROCEDURES, 4.0L.......9-50
ENGINE SPECIFICATIONS....9-47,9-87,9-48,9-49,
9-88,9-89
ENGINE STARTER MOTOR SERVICE
PROCEDURES........................8B-4
ENGINE STARTER MOTOR TEST
PROCEDURES ON VEHICLE.............8A-9
ENGINE SUPPORTS.....................0-20
ENGINE, VACUUM ROUTING
SCHEMATICÐ2.5L 4 CYLINDER..........25-2
ENGINE, VACUUM ROUTING
SCHEMATICÐ4.0L 6 CYLINDER..........25-3
ENGINES, 2.5L........................8B-11
ENGINES, 4.0L........................8B-11
ENGINES, CONDENSERÐ4.0L............24-32
ENGINES, CONDENSER/RECEIVER
DRIERÐ2.5L........................24-31
ENGINES, FUEL USAGE STATEMENTÐ
GAS................................0-17
ENGINES, RECEIVER DRIERÐ4.0L........24-32
ENTRY, KEYLESS.......................8P-8
ENTRY SYSTEM SERVICE INFORMATION,
ILLUMINATED.......................8L-20
ENTRY SYSTEM TROUBLE DIAGNOSIS,
ILLUMINATED..................8L-21,8L-22
EQUIVALENT VALUES, CONVERSION
FORMULAS......................INTRO.-8
EVACUATION, SYSTEM...................24-4
EVAP CANISTER....................25-4,25-9
EVAP (EVAPORATION) CONTROL SYSTEM
....25-4
EVAPORATIVE EMISSION CONTROLS
.......25-4
EVAPORATOR AND HOUSING
.............24-42
EVAPORATOR COIL
....................24-34
EVAPORATOR/BLOWER HOUSING
.........24-33
EXHAUST EMISSION CONTROLS
...........25-7
EXHAUST GRILLEÐXJ VEHICLES, AIR
.....23-30
EXHAUST HEAT SHIELDS
.................11-1
EXHAUST MANIFOLDÐ2.5L ENGINE,
ENGINE
.............................11-7
EXHAUST MANIFOLDÐ4.0L ENGINE,
ENGINE
.............................11-7
EXHAUST PIPEÐXJ VEHICLES
............11-3
EXHAUST PIPEÐYJ VEHICLES
............11-4EXHAUST SYSTEM; EXHAUST SYSTEM
AND INTAKE MANIFOLD................11-1
EXHAUST SYSTEM; LUBRICATION AND
MAINTENANCE.......................0-20
EXHAUST SYSTEM DIAGNOSIS............11-2
EXHAUST TAILPIPEÐXJ VEHICLES,
MUFFLER............................11-5
EXHAUST TAILPIPEÐYJ VEHICLES,
MUFFLER............................11-6
EXPANSION (H) VALVE.............24-35,24-43
EXTENDED IDLE SWITCHÐPCM INPUT....14-21
EXTENDED IDLE SWITCH TEST...........14-45
EXTENSION PANELÐYJ RENEGADE
VEHICLES, FRONT FENDER............23-149
EXTENSION PANELÐYJ RENEGADE
VEHICLES, REAR QUARTER...........23-151
EXTENSION PANELÐYJ RENEGADE
VEHICLES, ROCKER.................23-150
EXTENSION PANELS AND FASCIASÐYJ
RENEGADE VEHICLES, BODY..........23-147
EXTENSIONÐXJ VEHICLES, QUARTER
TRIM PANEL.......................23-115
EXTERIOR BODY COLORS..............23-204
EXTERIOR COMPONENTS..........23-3,23-134
EXTERIOR LAMPS......................8L-1
EXTERIOR LAMPS, XJ..................8L-23
EXTERIOR LAMPS, YJ..................8L-23
EXTERIOR MOULDINGS, DOOR WINDOW . . . 23-61
EXTERIOR NAMEPLATES................23-30
EXTERIOR NAMEPLATES (ADHESIVE-
BACKED)..........................23-158
EXTERIOR PAINT CODES, XJ............23-205
EXTERIOR PAINT CODES, YJ............23-206
EXTERNAL HANDLE, DOOR..............23-55
EXTERNAL MIRRORS...................23-31
EXTERNAL RELEASE HANDLE, FULL-
METAL DOOR LATCH.................23-178
EXTERNAL SPARE/WHEEL TIRE CARRIER . . 23-172
EYE BUSHING REPLACEMENT, LEAF
SPRING; FRONT SUSPENSION
AND AXLE...........................2-15
EYE BUSHING REPLACEMENT, LEAF
SPRING; REAR SUSPENSION
AND AXLES........................3-4,3-6
FAILURE DIAGNOSIS, ENGINE CYLINDER
HEAD GASKET.........................9-5
FAN RELAYÐPCM OUTPUT, RADIATOR.....14-26
FANS, COOLING SYSTEM.................7-26
FASCIA AND SKID PLATEÐYJ
RENEGADE VEHICLES, FRONT.........23-148
FASCIA AND SKID PLATEÐYJ
RENEGADE VEHICLES, REAR..........23-152
FASCIASÐYJ RENEGADE VEHICLES,
BODY EXTENSION PANELS............23-147
FAULT DIAGNOSIS, ABS................5-4,5-6
FEED CIRCUIT TESTS - (VOLTAGE DROP
METHOD), STARTER...................8A-9
FENDER EXTENSION PANELÐYJ
RENEGADE VEHICLES, FRONT.........23-149
FENDER FLARE.......................23-144
FENDER, FRONT.......................23-14
FENDER INNER SPLASH SHIELDS........23-147
FENDER SPLASH APRONS..............23-147
FENDERS...........................23-141
FIELDÐPCM OUTPUT, GENERATOR.......14-25
FILL LEVEL, TRANSFER CASE...........21-294
FILLER DOOR BUMPERS, FUEL...........23-31
FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES, FUEL.....................23-86
FILLER NOZZLE/TUBE, FUEL
.............23-30
FILLER PROTECTOR/NOZZLE, FUEL
.......23-158
FILLER TUBE CAP, FUEL TANK;
EMISSION CONTROL SYSTEMS
......25-4,25-9
FILLER TUBE CAP, FUEL TANK; FUEL
SYSTEM
............................14-12
FILLER TUBE, NO-LEAD FUEL TANK
.......14-12
FILTER, AIR; EMISSION CONTROL
SYSTEMS
...........................25-9
FILTER, AIR; FUEL SYSTEM
..............14-54
FILTER BRACKET, FUEL
.................23-86
FILTER ELEMENT, ENGINE AIR CLEANER
....0-16
FILTER, ENGINE OIL
.....................0-14
FILTER, FUEL
.....................14-8,14-55
FILTER REPLACEMENT, ENGINE
OIL CHANGE
.........................0-15
8 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
INSTRUMENT PANEL ILLUMINATION
LAMPS............................8E-16
INSTRUMENT PANEL LAMPS..............8E-4
INSTRUMENT PANEL REPLACEMENT.......8E-8
INSTRUMENT PANEL SERVICE..........23-192
INSULATION PANEL, DASH PANEL........23-95
INSULATOR PANEL, DASH PANEL.........23-11
INSULATOR PANEL, HOOD..............23-138
INTAKE AIR TEMPERATURE SENSOR......14-54
INTAKE AIR TEMPERATURE SENSORÐ
PCM INPUT.........................14-20
INTAKE AIR TEMPERATURE SENSOR TEST . . . 14-43
INTAKE DUCT, FRESH AIR...............24-41
INTAKE MANIFOLD.....................14-57
INTAKE MANIFOLDÐ2.5L ENGINE..........11-8
INTAKE MANIFOLDÐ4.0L ENGINE..........11-9
INTAKE MANIFOLD AIR TEMPERATURE
SENSOR.......................8D-5,8D-27
INTAKE MANIFOLD AIR TEMPERATURE
SENSOR TEST.......................8D-14
INTAKE MANIFOLD LEAKAGE DIAGNOSIS.....9-5
INTERCHANGEABILITY, PARTS............21-66
INTERIOR COMPONENTS..........23-91,23-190
INTERIOR LAMPS......................8L-19
INTERIOR LAMPS, XJ..................8L-23
INTERIOR LAMPS, YJ..................8L-23
INTERIOR PAINT CODES, XJ............23-205
INTERIOR PAINT CODES, YJ............23-206
INTERIOR REARVIEW MIRROR...........23-74
INTERIOR REARVIEW MIRROR
SUPPORT BRACKET REPLACEMENT......23-75
INTERIOR TRIM PANELS AND SCUFF
PLATESÐXJ VEHICLES...............23-112
INTERLOCK CABLE ADJUSTMENT (XJ),
PARK........................21-97,21-186
INTERMEDIATE (COUPLING) SHAFT . . 19-21,19-43
INTERMITTENT WINDSHIELD WASHER,
DIAGNOSING........................8K-12
INTERMITTENT WIPER MODULE...........8K-5
INTERMITTENT WIPER WASHER..........8K-20
INTERNATIONAL VEHICLE CONTROL
AND DISPLAY SYMBOLS............INTRO.-3
IN-VEHICLE SERVICE, 30RH/32RH.........21-96
IN-VEHICLE SERVICE, AW-4.............21-173
ISOLATION, COMPRESSOR..............24-17
JACK STORAGEÐXJ VEHICLES..........23-127
JOINT ANGLE MEASUREMENT,
UNIVERSAL..........................16-4
JOINT REPLACEMENT, UNIVERSAL.........16-9
JOINTS, UNIVERSAL....................16-2
JOUNCE BUMPER, REAR................13-18
JUMP STARTING........................0-7
JUMP STARTING, HOISTING AND TOWING.....0-7
KEY LOCK CYLINDER, DOOR.............23-54
KEY LOCK CYLINDER, FULL-METAL
DOOR............................23-178
KEY LOCK CYLINDERS.............23-2,23-132
KEY WARNING SWITCH REPLACEMENT,
IGNITION............................8U-4
KEYLESS ENTRY.......................8P-8
KNOCK, LOW SPEED; FRONT
SUSPENSION AND AXLE................2-17
KNOCK, LOW SPEED; REAR SUSPENSION
AND AXLES...........................3-8
KNUCKLE AND BALL STUDS, STEERING.....2-30
LABEL, TIRE INFLATION PRESSURE.....INTRO.-3
LABEL, VEHICLE EMISSION CONTROL
INFORMATION (VECI)
..................25-1
LABEL, VEHICLE SAFETY CERTIFICATION
. INTRO.-1
LABELS/DECALS/PLATES
...........23-1,23-132
LABELS/PLATES, CODES AND
DIMENSIONS, DESIGNATIONS,
.......INTRO.-1
LAG TEST, TIME
......................21-169
LAMP, 4WD INDICATOR
..................8E-2
LAMP, ANTI-LOCK BRAKE SYSTEM (ABS)
INDICATOR
..........................8E-2
LAMP BEAM ADJUSTMENT, FOG
..........8L-12
LAMP, BRAKE INDICATOR; INSTRUMENT
PANEL AND GAUGESÐXJ
...............8E-2
LAMP, BRAKE INDICATOR; INSTRUMENT
PANEL AND GAUGESÐYJ
..............8E-16
LAMP BULB REPLACEMENT, BACK-UP/
REAR TURN SIGNAL/TAIL
...............8L-9
LAMP BULB REPLACEMENT, FRONT PARK/
TURN SIGNAL
........................8L-8LAMP BULB REPLACEMENT, SIDE
MARKER............................8L-7
LAMP BULB REPLACEMENT,
UNDERHOOD........................8L-18
LAMP BULB REPLACEMENTÐYJ
VEHICLES, HARDTOP DOME/CARGO.....8L-20
LAMP BULB/ELEMENT REPLACEMENT,
FOG ...............................8L-13
LAMP (CHECK ENGINE), MALFUNCTION
INDICATOR; INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
LAMP (CHECK ENGINE), MALFUNCTION
INDICATOR; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
LAMP (CHMSL)ÐXJ, CENTER HIGH
MOUNTED STOP.....................8L-10
LAMP (CHMSL)ÐYJ, CENTER HIGH
MOUNTED STOP.....................8L-11
LAMP, COOLANT TEMPERATURE
INDICATOR..........................8E-1
LAMP FOR DIAGNOSTIC TROUBLE CODES,
INDICATOR (CHECK ENGINE)...........8A-19
LAMP HOUSING, LIFTGATE LICENSE
PLATE .............................23-72
LAMP, I/P ASH RECEIVER TRAY..........23-92
LAMP, LICENSE PLATE..................8L-10
LAMP, LOW FUEL WARNING..............8E-2
LAMPÐPCM OUTPUT, EMR..............14-24
LAMPÐPCM OUTPUT, GENERATOR.......14-25
LAMPÐPCM OUTPUT, MALFUNCTION
INDICATOR.........................14-26
LAMP REPLACEMENT, DOME.............8L-20
LAMP REPLACEMENT, FOG..............8L-15
LAMP REPLACEMENT, UNDERHOOD.......8L-18
LAMP, SEAT BELT REMINDER............8E-16
LAMP SERVICE INFORMATION, DOME/
COURTESY.........................8L-19
LAMP SERVICE INFORMATION, FOG.......8L-12
LAMP SERVICE INFORMATION,
UNDERHOOD........................8L-17
LAMP, SERVICE REMINDER INDICATOR
(SRI)...............................25-1
LAMP SPEED CONTROL SWITCH TEST,
STOP...............................8H-7
LAMP SUPPORT BRACKET, I/P TWEETER
SPEAKER/COURTESY.................23-95
LAMP SWITCH REPLACEMENT, FOG.......8L-14
LAMP TROUBLE DIAGNOSIS, DOME/
COURTESY.........................8L-19
LAMP TROUBLE DIAGNOSIS, FOG.........8L-12
LAMP, UPSHIFT INDICATOR;
INSTRUMENT PANELAND GAUGESÐXJ....8E-2
LAMP, UPSHIFT INDICATOR;
INSTRUMENT PANELAND GAUGESÐYJ . . . 8E-16
LAMPÐYJ RENEGADE VEHICLES, FOG....23-150
LAMP/REAR WIPER SWITCHES, REAR
DEFOGGER/FOG......................8E-21
LAMPS, EXTERIOR......................8L-1
LAMPS, INDICATOR....................8E-14
LAMPS INOPERATIVE, DIAGNOSISÐ
HAZARD.........................8J-1,8J-2
LAMPS, INSTRUMENT PANEL.............8E-4
LAMPS, INSTRUMENT PANEL
ILLUMINATION......................8E-16
LAMPS, INTERIOR.....................8L-19
LAMPS OUT, DIAGNOSINGÐALL..........8E-16
LAMPS, XJ EXTERIOR..................8L-23
LAMPSÐXJ, HAZARD...................8J-1
LAMPS, XJ INTERIOR..................8L-23
LAMPS, YJ EXTERIOR..................8L-23
LAMPSÐYJ, HAZARD...................8J-2
LAMPS, YJ INTERIOR..................8L-23
LATCH ADJUSTMENT, DOOR.............23-55
LATCH AND RELEASE HANDLE,
TAILGATE..........................23-160
LATCH ASSEMBLY REPLACEMENT,
SOLENOID...........................8P-6
LATCH, DOOR.........................23-56
LATCH EXTERNAL RELEASE HANDLE,
FULL-METAL DOOR..................23-178
LATCH, FULL-METAL DOOR
.............23-179
LATCH, HOOD SAFETY
.................23-139
LATCH INSIDE RELEASE AND LOCK
HANDLE, FULL-METAL DOOR
..........23-175
LATCH RELEASE AND LOCK RODS,
DOOR INSIDE
.......................23-57LATCH RELEASE CABLE REPLACEMENT....23-10
LATCH REPLACEMENT, HOOD............23-10
LATCH STRIKER AND BUMPERÐXJ
VEHICLES, REAR SEATBACK...........23-111
LATCH STRIKER, HALF-METAL DOOR.....23-175
LATCH STRIKER REPLACEMENT, HOOD....23-10
LATCH STRIKER REPLACEMENT, SAFETY . . . 23-10
LATCH STRIKER, TAILGATE.............23-161
LATCH/KEY LOCK CYLINDER/STRIKER,
LIFTGATE...........................23-68
LEAD CORRECTION CHART...............22-5
LEAF SPRING; FRONT SUSPENSION AND
AXLE...............................2-14
LEAF SPRING; REAR SUSPENSION AND
AXLES............................3-3,3-6
LEAF SPRING EYE BUSHING
REPLACEMENT; FRONT SUSPENSION
AND AXLE...........................2-15
LEAF SPRING EYE BUSHING
REPLACEMENT; REAR SUSPENSION
AND AXLES........................3-4,3-6
LEAK DETECTION AND REPAIR, FIXED
GLASS WATER................23-83,23-189
LEAK DIAGNOSIS, CONVERTER HOUSING . . . 21-73
LEAK DOWN TEST, FUEL PRESSURE........14-7
LEAK TEST, REFRIGERANT................24-8
LEAKAGE DIAGNOSIS, GEAR
..............19-8
LEAKAGE DIAGNOSIS, INTAKE
MANIFOLD
............................9-5
LEAKAGE DIAGNOSIS, PUMP
..............19-8
LEAKAGE TEST, CYLINDER COMBUSTION
PRESSURE
...........................9-6
LEAKAGE TEST DIAGNOSIS, CYLINDER
COMBUSTION PRESSURE
................9-6
LEAKS, REPAIRING
.....................22-3
LEAKS, TESTING COOLING SYSTEM FOR
....7-18
LEFT HAND DRIVE, DRIVERS DOOR
POWER LOCK SWITCHÐ2-DOOR
.........8P-2
LEFT HAND DRIVE, DRIVERS DOOR
POWER WINDOW SWITCHÐ2-DOOR
......8S-6
LETTERS, JEEP BODY CODE
...............5-2
LEVEL AND CONDITION, CHECKING
FLUID
.......................21-96,21-173
LEVEL AND CONDITION, FLUID
...........21-69
LEVEL, BRAKE FLUID
....................5-13
LEVELÐBRAKELINES AND HOSES,
BRAKE BLEEDINGÐBRAKE FLUID
........5-13
LEVEL, CLUTCH FLUID
...................6-14
LEVEL, COMPRESSOR OIL
................24-6
LEVEL, CORRECT FLUID
.................5-48
LEVEL, TRANSFER CASE FILL
...........21-294
LEVELS, OPERATING SOUND
...............5-3
LEVER INSTALLATION (XJ WITH FULL
CONSOLE), PARKING BRAKE
............5-60
LEVER INSTALLATION (XJ WITH MINI
CONSOLE), PARKING BRAKE
............5-58
LEVER INSTALLATION (XJ WITHOUT
CONSOLE), PARKING BRAKE
............5-60
LEVER POSITIONS, TRANSMISSION
RANGES AND SHIFT
.................21-157
LEVER REMOVAL (XJ WITH FULL
CONSOLE), PARKING BRAKE
............5-59
LEVER REMOVAL (XJ WITH MINI
CONSOLE), PARKING BRAKE
............5-58
LEVER REMOVAL (XJ WITHOUT
CONSOLE), PARKING BRAKE
............5-60
LICENSE PLATE LAMP
..................8L-10
LICENSE PLATE LAMP HOUSING,
LIFTGATE
...........................23-72
LICENSE PLATE SCREW ANCHOR
AND BUMPER, LIFTGATE
..............23-72
LIFTGATE ADJUSTMENT
.................23-70
LIFTGATE GLASS, HARD TOP
............23-162
LIFTGATE GLASS WEATHERSTRIP SEAL
REPLACEMENT
.....................23-163
LIFTGATE HINGE
.......................23-67
LIFTGATE LATCH/KEY LOCK CYLINDER/
STRIKER
...........................23-68
LIFTGATE LICENSE PLATE LAMP
HOUSING
...........................23-72
LIFTGATE LICENSE PLATE SCREW
ANCHOR AND BUMPER
...............23-72
JINDEX13
Description Group-Page Description Group-Page Description Group-Page