INSTALLATION
(1) Remove the plugs from the receiver/drier open-
ings. Install receiver/drier into the condenser.
(2) Install the condenser to the radiator. Tighten
the retaining bolts.
(3) Install the radiator and condenser as an assem-
bly (refer to Group 7, Cooling System for the proper
procedure).
(4) Plug the harness into the low pressure switch
(Fig. 21).
(5) Connect the A/C hoses to the condenser.
(6) Connect the transmission cooler lines (if
equipped with automatic transmission).
(7) Connect the fan shroud and the radiator hoses.
(8) Add 30 ml (1 fluid oz.) of refrigerant oil to the
system if the condenser was replaced.
(9) Fill the cooling system.
(10) Charge the A/C system.
CONDENSERÐ4.0L ENGINES
REMOVAL
(1) Disconnect the fan shroud and electric fan from
the radiator.
(2) Remove the upper crossmember and bracket.
(3) Evacuate the A/C system, disconnect the A/C
hoses from the condenser and plug the openings.
(4) Remove the attaching hardware and brackets
securing the condenser to the radiator.
(5) Remove the condenser.
INSPECTION
When servicing a condenser for a leak at the bot-
tom, inspect the lower crossmember for an ID tag.
This tag may rub against the condenser. If the con-dition exists, remove the tag prior to installing a new
condenser.
INSTALLATION
(1) Install the condenser.
(2) Remove the plugs from the openings. Connect
the A/C hoses to the condenser.
(3) Install the upper crossmember and bracket.
(4) Connect the fan shroud and electric fan to the
radiator.
(5) Add 30 ml (1 fluid oz.) of refrigerant oil to the
A/C system if the condenser was replaced.
(6) Charge the A/C system.
RECEIVER DRIERÐ4.0L ENGINES
REMOVAL
(1) Evacuate the A/C system, disconnect the A/C
hoses from the receiver dryer and plug the openings
(Fig. 22).
(2) Unplug the harness from the low pressure
switch.
(3) Remove the nut attaching the receiver dryer to
the side sill weld stud.
(4) Remove the receiver dryer.
INSTALLATION
(1) Install the receiver dryer.
(2) Install and tighten the nut attaching the re-
ceiver dryer to the side sill weld stud.
(3) Plug the harness to the low pressure switch.
(4) Remove the plugs the openings. Connect the
A/C hoses to the receiver dryer.
(5) Charge the A/C system.
Fig. 21 Condenser Receiver DrierÐ2.5L Engine
Fig. 22 Receiver DryerÐ4.0L Engine
24 - 32 HEATING AND AIR CONDITIONINGJ
EVAPORATOR/BLOWER HOUSING
REMOVAL
(1) Disconnect negative cable from battery.
(2) Discharge the A/C system as described in this
section and disconnect the A/C hoses from the expan-
sion valve.
(3) Disconnect the blower motor wires and the vent
tube.
(4) If equipped with center console remove the con-
sole as follows:
(a) MANUAL TRANSMISSIONÐRemove shift
knob, boot and bezel.
(b) AUTOMATIC TRANSMISSIONÐRemove
shift handle by pulling up. Remove the shift bezel.
(c) POWER MIRRORSÐPry mirror switch out of
console cover (Fig. 13) and disconnect switch con-
nector (Fig. 14).
(d) Remove console cover screws (Fig. 14).
(e) Remove console cover from base (Fig. 15).
(f) Remove console base.
(5) Remove the lower instrument panel.
(6) Disconnect the electrical connections at the
blower motor resistors and the A/C thermostat. Dis-
connect the vacuum hose at the vacuum motor (Fig.
23).
(7) Cut the plastic retaining strap that retains the
evaporator/blower housing to the heater core housing
(Fig. 24).
(8) Disconnect and remove the heater control ca-
ble.
(9) Remove the clip at the rear of the blower hous-
ing flange and remove the retaining screws.(10) Remove the housing attaching nuts from the
studs on the engine compartment side of the dash
panel (Fig. 25). Remove the evaporator drain tube.
(11) Remove the right kick panel and then remove
the instrument panel support bolt.
(12) To disengage the housing studs from the dash
panel, gently pull out on the right side of the dash.
Then rotate the housing downward and toward the
rear of the vehicle. Remove the evaporator/blower
housing.
Fig. 23 Evaporator Housing Components
Fig. 24 Evaporator Housing
Fig. 25 Evaporator Housing Mounting
JHEATING AND AIR CONDITIONING 24 - 33
(5) Install the evaporator/blower housing.
(6) Add 30 ml (1 fluid oz.) of refrigerant oil to the
air conditioning system if the evaporator was re-
placed.
EXPANSION (H) VALVE
REMOVAL
(1) Discharge the A/C system.
(2) Remove the coolant bottle and bracket.
(3) Disconnect A/C hoses from the expansion valve
(Fig. 30).
(4) Disconnect the expansion valve from the evap-
orator core inlet and outlet tubes. Remove the expan-
sion valve.
INSTALLATION
(1) Install the expansion valve. Connect the expan-
sion valve to the evaporator core inlet and outlet
tubes.
(2) Connect A/C hoses to the expansion valve (Fig.
30).
(3) Install the coolant bottle and bracket.
(4) Charge the A/C system.
(5) Preform the leak test.
BLOWER MOTOR RESISTORS REPLACEMENT
(1) Remove the vacuum motor cover retaining
screw and lower the cover.
(2) Remove the blower motor resistor connector, re-
move the resistor retaining screws, and then remove
the resistor.
To install the blower motor resistor reverse the re-
moval procedures.
TEMPERATURE CONTROL THERMOSTAT
REMOVAL
(1) Disconnect negative cable from battery.
(2) If equipped with center console remove the con-
sole as follows:
(a) MANUAL TRANSMISSIONÐRemove shift
knob, boot and bezel.
(b) AUTOMATIC TRANSMISSIONÐRemove
shift handle by pulling up. Remove the shift bezel.
(c) POWER MIRRORSÐPry mirror switch out of
console cover (Fig. 31) and disconnect switch con-
nector (Fig. 32).
(d) Remove console cover screws (Fig. 32).
(e) Remove console cover from base (Fig. 33).
(f) Remove console base (Fig. 33).
(3) Remove the lower instrument panel.
(4) Pull the rosebud terminal out of the housing
(Fig. 34).
(5) Disconnect the electrical connection.
(6) Remove the wires from the retaining clip.
Fig. 29 Evaporator
Fig. 30 Expansion (H) Valve
Fig. 31 Power Mirror Switch
JHEATING AND AIR CONDITIONING 24 - 35
30RH/32RH AUTOMATIC TRANSMISSION . . . 21-66
30RH/32RH GENERAL SPECIFICATIONS . . . 21-322
30RH/32RH IN-VEHICLE SERVICE.........21-96
30RH/32RH PRESSURE TEST
SPECIFICATIONS....................21-323
30RH/32RH SNAP RING/THRUST
WASHER/THRUST PLATE
SPECIFICATIONS....................21-322
30RH/32RH TORQUE SPECIFICATIONS....21-323
30RH/32RH TRANSMISSION DIAGNOSIS . . . 21-69,
21-77,21-78,21-79,21-80,21-81,21-82,21-83,21-84,
21-85
30RH/32RH TRANSMISSION OVERHAUL . . . 21-112
30RH/32RH TRANSMISSION REMOVAL
AND INSTALLATION..................21-108
3-2 DOWNSHIFT, HYDRAULIC FLOW
DURING FULL THROTTLE..............21-92
3-2 DOWNSHIFT, HYDRAULIC FLOW
DURING PART THROTTLE..............21-91
4WD INDICATOR......................8E-22
4WD INDICATOR INOPERATIVE............8E-4
4WD INDICATOR LAMP..................8E-2
60-WAY CONNECTOR, POWERTRAIN
CONTROL MODULE (PCM).............14-38
ABBREVIATIONS, SYMBOLS, FUSES........8W-6
ABS BRAKE DIAGNOSIS...................5-3
ABS BRAKES, BRAKE BLEEDINGÐWITH.....5-14
ABS COMPONENT SERVICE...............5-47
ABS FAULT DIAGNOSIS................5-4,5-6
ABS OPERATION IN ANTILOCK BRAKING
MODE..............................5-43
ABS OPERATION IN NORMAL BRAKING
MODE..............................5-43
ABS SYSTEM OPERATION................5-39
ABS SYSTEM WIRING AND ELECTRICAL
CIRCUITS............................5-4
ABS WARNING LIGHT DISPLAY.............5-3
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; FUEL SYSTEM.............14-57
ABSOLUTE PRESSURE (MAP) SENSOR,
MANIFOLD; IGNITION SYSTEMS....8D-5,8D-27
ABSOLUTE PRESSURE (MAP) SENSORÐ
PCM INPUT, MANIFOLD...............14-21
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; FUEL SYSTEM........14-44
ABSOLUTE PRESSURE (MAP) SENSOR
TEST, MANIFOLD; IGNITION
SYSTEMS..........................8D-14
ABSORBER, SHOCK; FRONT
SUSPENSION AND AXLE............2-12,2-14
ABSORBER, SHOCK; REAR SUSPENSION
AND AXLES........................3-3,3-5
A/C BLOWER MOTOR...................24-43
A/C CONDENSER......................24-42
A/C CONTROL PANEL...................24-41
A/C CONTROL PANEL REPLACEMENT,
HEATER ............................24-26
A/C OPERATION........................24-1
A/C PERFORMANCE TEST................24-8
A/C RECIRCULATING AIR DOOR
VACUUM MOTOR REPLACEMENT........24-31
ACCELERATION SENSOR INSTALLATION.....5-52
ACCELERATION SENSOR REMOVAL........5-52
ACCELERATION SWITCH.................5-41
ACCELERATION SWITCH OPERATION.......5-45
ACCELERATOR PEDAL..................14-16
ACCELERATOR PEDAL AND THROTTLE
CABLE........................14-16,14-54
ACCENT PAINT.......................23-202
ACCESSORY DRIVE BELT.................0-20
ACCESSORY DRIVE BELTS, ENGINE........7-31
ACCUMULATOR PISTONS AND SPRINGS . . 21-179
ACTUATOR MOTOR STALL TEST...........8P-6
ADAPTER HOUSING AND PARK LOCK
COMPONENT OVERHAUL.............21-120
ADAPTER HOUSING SEAL REPLACEMENT . . 21-182
ADD-A-TRUNK.......................23-199
ADJUSTER PLUG ASSEMBLY
REPLACEMENT......................19-27
ADJUSTMENT, BRAKELIGHT SWITCH.......5-66
ADJUSTMENT, DIFFERENTIAL SHIM
PACK MEASUREMENT..................2-42
ADJUSTMENT, DOOR LATCH
.............23-55
ADJUSTMENT, DRUM BRAKE
..............5-35
ADJUSTMENT, FOG LAMP BEAM
..........8L-12
ADJUSTMENT, FRONT BAND
.............21-99ADJUSTMENT, HEADLAMP BEAM..........8L-3
ADJUSTMENT, HOOD....................23-9
ADJUSTMENT, LIFTGATE................23-70
ADJUSTMENTÐMAJOR, DOOR
ALIGNMENT.........................23-47
ADJUSTMENTÐMINOR, DOOR
ALIGNMENT.........................23-46
ADJUSTMENT, PARK INTERLOCK CABLE . . . 21-186
ADJUSTMENT, PARKING BRAKE...........5-63
ADJUSTMENT, PRELIMINARY
INSPECTION.......................21-167
ADJUSTMENT PROCEDURES,
TRANSMISSION ASSEMBLY...........21-146
ADJUSTMENT, REAR BAND..............21-99
ADJUSTMENT, SHIFT CABLE............21-186
ADJUSTMENT, SHIFT LINKAGE....21-275,21-296
ADJUSTMENT, TAILGATE...............23-160
ADJUSTMENT, TRANSMISSION
ASSEMBLY..............21-15,21-51,21-255
ADJUSTMENT, TRANSMISSION
THROTTLE CABLE..............21-98,21-185
ADJUSTMENT, TRANSMISSION
THROTTLE VALVE CABLE..............21-70
ADJUSTMENT, VALVE BODY ASSEMBLY . . . 21-144
ADJUSTMENT, WHEEL SENSOR AIR GAP....5-49
ADJUSTMENT (XJ), PARK INTERLOCK
CABLE.............................21-97
ADJUSTMENT (XJ), SHIFT CABLE.........21-97
ADJUSTMENT (YJ), GEARSHIFT LINKAGE . . . 21-96
ADJUSTMENTS, ALIGNMENT
MEASUREMENTS......................2-6
ADJUSTMENTS IN VEHICLE, GEAR........19-37
ADJUSTMENTS ON BENCH, GEAR.........19-42
ADJUSTMENTS, SPECIFICATIONS AND
BAND..............................21-66
ADJUSTMENTS, STEERING GEAR.........19-22
AIR CLEANER..........................25-7
AIR CLEANER FILTER ELEMENT, ENGINE....0-16
AIR CLEANER HOUSING; EMISSION
CONTROL SYSTEMS...................25-8
AIR CLEANER HOUSING; FUEL SYSTEM....14-54
AIR CONDITIONER COMPRESSOR/HOSES/
FITTINGS............................0-21
AIR CONDITIONING CLUTCH RELAY.......14-54
AIR CONDITIONING CLUTCH RELAYÐ
PCM OUTPUT.......................14-24
AIR CONDITIONING CONTROLSÐPCM
INPUT.............................14-19
AIR CONDITIONING, DESCRIPTION........24-41
AIR CONDITIONING SCHEMATIC..........24-25
AIR CONDITIONING SYSTEM DIAGNOSIS . . . 24-12
AIR CONDITIONING SYSTEMÐXJ
VEHICLES..........................24-14
AIR CONDITIONING SYSTEMÐYJ
VEHICLES..........................24-15
AIR CONTROL (IAC) MOTOR, IDLE........14-56
AIR CONTROL (IAC) MOTORÐPCM
OUTPUT, IDLE.......................14-25
AIR CONTROL MOTOR TEST, IDLE........14-46
AIR DEFLECTOR, COWL WEATHERSTRIP
SEAL/CROSSMEMBER.................23-10
AIR DOOR VACUUM MOTOR, FRESH.......24-41
AIR DOOR VACUUM MOTOR
REPLACEMENT, A/C RECIRCULATING.....24-31
AIR EXHAUST GRILLEÐXJ VEHICLES......23-30
AIR FILTER; EMISSION CONTROL
SYSTEMS...........................25-9
AIR FILTER; FUEL SYSTEM..............14-54
AIR GAP ADJUSTMENT, WHEEL SENSOR....5-49
AIR GAP, REAR SPEED SENSOR............5-3
AIR INTAKE DUCT, FRESH...............24-41
AIR PRESSURE TEST...................21-73
AIR, PURGING COMPRESSOR OF.........24-17
AIR TEMPERATURE SENSOR, INTAKE......14-54
AIR TEMPERATURE SENSOR, INTAKE
MANIFOLD.....................8D-5,8D-27
AIR TEMPERATURE SENSORÐPCM
INPUT, INTAKE.......................14-20
AIR TEMPERATURE, SENSOR RESISTANCE
(OHMS)ÐCOOLANT TEMPERATURE
SENSOR/MANIF; FUEL SYSTEM
.........14-43
AIR TEMPERATURE SENSOR TEST,
INTAKE
............................14-43
AIR TEMPERATURE SENSOR TEST,
INTAKE MANIFOLD
...................8D-14
AIR VENTILATION, FRESH
...............24-39AIRFLOW DIAGRAM....................24-23
ALIGNMENT ADJUSTMENTÐMAJOR,
DOOR.............................23-47
ALIGNMENT ADJUSTMENTÐMINOR,
DOOR.............................23-46
ALIGNMENT, FRAME...................13-10
ALIGNMENT, FRONT WHEEL...............2-5
ALIGNMENT, HOOD...................23-138
ALIGNMENT MEASUREMENTS AND
ADJUSTMENTS........................2-6
ALIGNMENTÐMINOR, XJ DOOR..........23-46
ALIGNMENT, REAR AXLE..................3-8
ALIGNMENT SPECIFICATIONSÐXJ
VEHICLES............................2-9
ALIGNMENT SPECIFICATIONSÐYJ VEHICLES . . 2-9
ANALYSIS, BACKLASH AND CONTACT
PATTERN; FRONT SUSPENSION AND AXLE . 2-44
ANALYSIS, BACKLASH AND CONTACT
PATTERN; REAR SUSPENSION AND AXLES . 3-25
ANCHOR AND BUMPER, LIFTGATE
LICENSE PLATE SCREW...............23-72
ANGLE MEASUREMENT, UNIVERSAL
JOINT..............................16-4
ANTENNA, RADIO.......................8F-8
ANTENNA TESTS.......................8F-9
ANTILOCK BRAKE SYSTEM (ABS)...........5-1
ANTI-LOCK BRAKE SYSTEM (ABS)
INDICATOR LAMP.....................8E-2
ANTILOCK BRAKE SYSTEM OPERATION.....5-43
ANTILOCK BRAKING MODE, ABS
OPERATION..........................5-43
ANTI-LOCK INDICATOR..................8E-4
ANTILOCK MODE, VEHICLE RESPONSE.......5-3
APPLICATION CHARTS, GEARTRAIN
OPERATION........................21-159
APPLICATION, PAINT..................23-201
APPLICATION, TRANSMISSION...........21-66
APPLIQUE, RADIATOR GRILLE
...........23-134
APPLIQUEÐXJ VEHICLES, QUARTER
WINDOW
...........................23-29
APRONS, FENDER SPLASH
.............23-147
ARM AND PIVOT ASSEMBLY
REPLACEMENT, FRONT WIPER
...........8K-9
ARM, LOWER SUSPENSION
...............2-11
ARM, PITMAN
...................19-15,19-18
ARM REPLACEMENT, FRONT WIPER
........8K-8
ARM REPLACEMENT, REAR WIPER
........8K-12
ARM, UPPER SUSPENSION
...............2-11
ARMS, ROCKER
....................9-19,9-59
ASH RECEIVER TRAY LAMP, I/P
..........23-92
ASSEMBLY AND ADJUSTMENT
PROCEDURES, TRANSMISSION
........21-146
ASSEMBLY AND ADJUSTMENT,
TRANSMISSION
..........21-15,21-51,21-255
ASSEMBLY AND ADJUSTMENT, VALVE
BODY
.............................21-144
ASSEMBLY, CALIPER
....................5-29
ASSEMBLY, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE
................2-36
ASSEMBLY, DIFFERENTIAL; REAR
SUSPENSION AND AXLES
...............3-19
ASSEMBLY, FINAL; FRONT SUSPENSION
AND AXLE
...........................2-44
ASSEMBLY, FINAL; REAR SUSPENSION
AND AXLES
..........................3-26
ASSEMBLY, FUEL RAIL
..................14-56
ASSEMBLY, GEAR
......................19-41
ASSEMBLY, PRESSURE GAUGE AND
MANIFOLD
...........................24-2
ASSEMBLY REPLACEMENT, ADJUSTER
PLUG
..............................19-27
ASSEMBLY REPLACEMENT, CONNECTOR
AND TERMINAL
......................8W-5
ASSEMBLY REPLACEMENT, FRONT WIPER
ARM AND PIVOT
......................8K-9
ASSEMBLY REPLACEMENT, SOLENOID
AND LATCH
..........................8P-6
ASSEMBLY REPLACEMENTÐXJ VEHICLES,
DRIVE AXLE; FRONT SUSPENSION AND
AXLE
...............................2-21
ASSEMBLY REPLACEMENTÐXJ VEHICLES,
DRIVE AXLE; REAR SUSPENSION AND
AXLES
..........................3-11,3-30
JINDEX1
Description Group-Page Description Group-Page Description Group-Page
ASSEMBLY REPLACEMENTÐYJ VEHICLES,
DRIVE AXLE; FRONT SUSPENSION AND
AXLE...............................2-21
ASSEMBLY REPLACEMENTÐYJ VEHICLES,
DRIVE AXLE; REAR SUSPENSION AND
AXLES..............................3-12
ASSEMBLY (SHORT BLOCK), SERVICE
ENGINE..............................9-4
ASSEMBLY TIPS, TRANSMISSION........21-146
ASSEMBLY, TRANSFER CASE......21-282,21-306
ASSEMBLYÐXJ VEHICLES, ENGINE....9-14,9-54
ASSEMBLYÐYJ VEHICLES, ENGINE....9-16,9-57
ASSEMBLY/INSTALLATION, PINION
GEAR; FRONT SUSPENSION AND AXLE....2-40
ASSEMBLY/INSTALLATION, PINION
GEAR; REAR SUSPENSION AND AXLES....3-22
ASSIST HANDLE, FULL-METAL DOOR.....23-175
ASSIST HANDLEÐXJ VEHICLES.........23-118
AUTO SHUT DOWN (ASD) RELAYÐPCM
OUTPUT............................14-24
AUTOMATIC BELT TENSIONERÐXJ
MODELS............................7-36
AUTOMATIC, PARK-LOCK CABLEÐ
CONSOLE SHIFT.....................19-45
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL SYSTEM.......................14-54
AUTOMATIC SHUT DOWN (ASD) RELAY;
IGNITION SYSTEMS..........8D-1,8D-8,8D-20
AUTOMATIC SHUT DOWN (ASD) RELAY
TESTING...........................14-43
AUTOMATIC SHUT DOWN (ASD)
SENSEÐPCM INPUT..................14-19
AUTOMATIC TRANSMISSION..............0-23
AUTOMATIC TRANSMISSION, 30RH/
32RH..............................21-66
AUTOMATIC TRANSMISSION, AW-4.......21-156
AW-4 AUTOMATIC TRANSMISSION.......21-156
AW-4 BUSHING AND PISTON CLEARANCE . . 21-326
AW-4 CLUTCH AND BRAKE PACK
REQUIREMENTS....................21-328
AW-4 CLUTCH DISC AND PLATE
THICKNESS........................21-325
AW-4 GENERAL SPECIFICATIONS........21-324
AW-4 IN-VEHICLE SERVICE.............21-173
AW-4 OIL PUMP WEAR LIMITS..........21-325
AW-4 RETAINER AND PISTON
SPECIFICATIONS....................21-327
AW-4 TORQUE SPECIFICATIONS.........21-331
AW-4 TRANSMISSION DIAGNOSIS.......21-167
AW-4 TRANSMISSION OVERHAUL........21-192
AW-4 TRANSMISSION REMOVAL AND
INSTALLATION......................21-189
AW-4 VALVE AND SPRING
IDENTIFICATION....................21-330
AW-4 VALVE BODY CHECK BALL
DIMENSIONS.......................21-328
AX 15 MANUAL TRANSMISSION..........21-32
AX 15 MANUAL TRANSMISSION,
TORQUE SPECIFICATIONS.............21-320
AX 4/5 MANUAL TRANSMISSION..........21-1
AXLE (2WD), MODEL 30 AXLE AND TUBE . . . 2-20
AXLE 8 1/4 INCH, REAR.........3-29,3-44,3-50
AXLE ALIGNMENT, REAR..................3-8
AXLE AND TUBE AXLE (2WD), MODEL 30 . . . 2-20
AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE; FRONT SUSPENSION
AND AXLE...........................2-21
AXLE ASSEMBLY REPLACEMENTÐ
XJ VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES......................3-11,3-30
AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES, DRIVE; FRONT SUSPENSION
AND AXLE...........................2-21
AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES..........................3-12
AXLE BUSHING REPLACEMENT........2-11,2-32
AXLE, FRONT DRIVE.....................2-3
AXLE, MODEL 30 FRONT.............2-46,2-47
AXLE MODEL 35, REAR........3-11, 3-28, 3-50
AXLE NOISE/VIBRATION DIAGNOSIS;
FRONT SUSPENSION AND AXLE
..........2-16
AXLE NOISE/VIBRATION DIAGNOSIS;
REAR SUSPENSION AND AXLES
..........3-7
AXLE SHAFT
...........................3-14
AXLE SHAFTÐCARDAN U-JOINT
...........2-25AXLE SHAFT, HUB BEARING..............2-24
AXLE SHAFT OIL SEAL REPLACEMENT,
INNER..............................2-33
AXLE SHAFT SEAL AND BEARING..........3-15
AXLE SHAFT, SEAL AND BEARING
SERVICE............................3-31
AXLE SPECIFICATIONS; FRONT
SUSPENSION AND AXLE................2-46
AXLE SPECIFICATIONS; REAR
SUSPENSION AND AXLES...........3-28,3-44
AXLEÐYJ VEHICLES, VACUUM
DISCONNECT.........................2-26
AXLES................................3-1
AXLES, FRONT AND REAR................0-26
AXLE/SHIFT MOTOR DIAGNOSIS
DISCONNECT.....................2-28,2-27
BACKLASH AND CONTACT PATTERN
ANALYSIS; FRONT SUSPENSION AND AXLE . 2-44
BACKLASH AND CONTACT PATTERN
ANALYSIS; REAR SUSPENSION AND
AXLES..............................3-25
BACK-UP/REAR TURN SIGNAL/TAIL
LAMP BULB REPLACEMENT.............8L-9
BALANCE, TIRE AND WHEEL..............22-6
BALL DIMENSIONS, AW-4 VALVE BODY
CHECK............................21-328
BALL POWER STEERING GEAR,
RECIRCULATING.....................19-19
BALL STUD REPLACEMENT, LIFTGATE
SUPPORT ROD......................23-70
BALL STUDS, STEERING KNUCKLE.........2-30
BALL STUDS, STEERING LINKAGE.........0-30
BAND ADJUSTMENT, FRONT.............21-99
BAND ADJUSTMENT, REAR..............21-99
BAND ADJUSTMENTS, SPECIFICATIONS....21-66
BAND OVERHAUL, FRONT SERVO........21-136
BAND OVERHAUL, REAR SERVO.........21-136
BANKS, FUSE CHARTS AND RELAY........8W-8
BAR REPLACEMENT, SOUND..............8F-7
BAR, SPORT.........................23-171
BAR, STABILIZER...................2-10,2-14
BAR, TRACK; FRONT SUSPENSION AND
AXLE...........................2-10,2-13
BAR, TRACK; REAR SUSPENSION AND
AXLES...............................3-6
BARÐXJ VEHICLES, STABILIZER...........3-4
BASECOAT/CLEARCOAT................23-202
BASE/COLOR COAT...................23-201
BATTERY.............................0-18
BATTERY CHARGING....................8A-5
BATTERY CHARGING TIME TABLE..........8A-5
BATTERY CLASSIFICATIONS AND
RATINGS............................8A-8
BATTERY CLASSIFICATIONS AND
RATINGSÐLEFT HAND DRIVE..........8B-10
BATTERY CLASSIFICATIONS AND
RATINGSÐRIGHT HAND DRIVE.........8B-10
BATTERY DIAGNOSTICS CHART...........8A-7
BATTERY INDICATOR (BASE CLUSTER
ONLY), OPERATIONAL CHECK...........8A-14
BATTERY LOAD TEST....................8A-4
BATTERY MAINTENANCE.................8B-1
BATTERY OPEN CIRCUIT VOLTAGE.........8A-4
BATTERY OPEN CIRCUIT VOLTAGE TEST....8A-3
BATTERY REPLACEMENTÐLEFT HAND
DRIVE..............................8B-1
BATTERY REPLACEMENTÐRIGHT HAND
DRIVE..............................8B-2
BATTERY SERVICE PROCEDURES..........8B-1
BATTERY TEST PROCEDURES.............8A-2
BATTERY TESTING GENERAL
INFORMATION........................8A-3
BATTERY TORQUE SPECIFICATIONS.......8B-10
BATTERY TRAY..................23-13,23-140
BATTERY VOLTAGEÐPCM INPUT.........14-19
BATTERY/STARTING/CHARGING
SYSTEMS DIAGNOSTICS...............8A-1
BEAM ADJUSTMENT, FOG LAMP..........8L-12
BEAM ADJUSTMENT, HEADLAMP..........8L-3
BEARING AND AXLE SHAFT, HUB..........2-24
BEARING, AXLE SHAFT SEAL
..............3-15
BEARING FITTING CHART, CONNECTING
ROD
............................9-36,9-76
BEARING FITTING CHART, MAIN
.......9-43,9-83
BEARING LUBRICANTS, CHASSIS
COMPONENT AND WHEEL
..............0-30BEARING NOISE, GEAR AND; FRONT
SUSPENSION AND AXLE................2-16
BEARING NOISE, GEAR AND; REAR
SUSPENSION AND AXLES................3-7
BEARING REPLACEMENT, PILOT...........6-11
BEARING REPLACEMENT, PITMAN
SHAFT SEALS.......................19-32
BEARING REPLACEMENT, RELEASE.........6-11
BEARING SERVICE, AXLE SHAFT, SEAL......3-31
BEARINGS, CRANKSHAFT MAIN.......9-40,9-80
BEARINGS, FRONT WHEEL...............0-31
BELT, ACCESSORY DRIVE................0-20
BELT DIAGNOSIS.......................7-31
BELT DIAGNOSIS, SERPENTINE DRIVE......7-32
BELT INDICATOR, SEAT..................8E-4
BELT REMINDER LAMP, SEAT............8E-16
BELT SCHEMATICS......................7-34
BELT SERVICEÐEXCEPT RIGHT HAND
DRIVE..............................7-34
BELT SERVICEÐWITH RIGHT HAND
DRIVE..............................7-35
BELT TENSION........................8B-10
BELT TENSION, DRIVE...................7-38
BELT TENSIONÐEXCEPT RIGHT HAND
DRIVE (RHD).........................7-33
BELT TENSIONÐRIGHT HAND DRIVE (RHD) . . 7-34
BELT TENSION SPECIFICATIONS...........7-34
BELT TENSIONERÐXJ MODELS,
AUTOMATIC..........................7-36
BELT/BUCKLEÐXJ VEHICLES, FRONT
SHOULDER........................23-119
BELT/BUCKLEÐXJ VEHICLES,
REAR SHOULDER/LAP...............23-120
BELTS, ENGINE ACCESSORY DRIVE........7-31
BELTS, FRONT SHOULDER..............23-196
BELTS, REAR SHOULDER...............23-196
BENCH, GEAR ADJUSTMENTS............19-42
BEZEL, INSTRUMENT CLUSTER.....23-91,23-191
BEZEL REPLACEMENT, INDICATOR........8E-17
BLADE REPLACEMENT, FRONT WIPER......8K-8
BLEEDINGÐBRAKE FLUID AND LEVELÐ
BRAKELINES AND HOSES, BRAKE........5-13
BLEEDINGÐWITH ABS BRAKES, BRAKE.....5-14
BLEEDINGÐWITH STANDARD BRAKES,
BRAKE..............................5-13
BLOCK, CYLINDER..................9-45,9-85
BLOCK HEATER, ENGINE.................7-37
BLOCKSÐTWO-DOOR VEHICLES, FRONT
DOOR SPACER......................23-60
BLOWER CONTROLSÐXJ VEHICLES.......24-14
BLOWER MOTOR, A/C..................24-43
BLOWER MOTOR (HEATING).............24-40
BLOWER MOTOR RESISTORS
REPLACEMENT......................24-35
BLOWER MOTOR/AIR DOOR MOTOR
SWITCH REPLACEMENT...............24-39
BLOWER MOTOR/FAN REPLACEMENT......24-26
BODY...............................13-18
BODY ASSEMBLY AND ADJUSTMENT,
VALVE ............................21-144
BODY CHECK BALL DIMENSIONS, AW-4
VALVE ............................21-328
BODY CODE LETTERS, JEEP...............5-2
BODY COLORS, EXTERIOR..............23-204
BODY COMPONENTS....................0-34
BODY COMPONENTS, CHASSIS............0-30
BODY COMPONENTSÐREFINISHING......23-200
BODY COMPONENTSÐYJ VEHICLES......23-132
BODY DISASSEMBLY AND INSPECTION,
VALVE
............................21-138
BODY EXTENSION PANELS AND
FASCIASÐYJ RENEGADE VEHICLES
.....23-147
BODY INSTALLATION, TRANSMISSION
VALVE
............................21-177
BODY INSTALLATION, VALVE
............21-101
BODY LUBRICANT SPECIFICATIONS
........0-35
BODY OVERHAUL, TRANSMISSION
VALVE
............................21-240
BODY REMOVAL, TRANSMISSION
VALVE
............................21-176
BODY REMOVAL, VALVE
...............21-100
BODY SERVICE INFORMATION, GENERAL
....23-1
BODY SERVICE, VALVE
................21-100
BODY SIDE MOULDING/CLADDING
........23-19
BODY SIDE STEP MOULDING
...........23-145
2 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
BODY SOLENOIDS, TRANSMISSION
VALVE ............................21-175
BODY STRIPES/DECALS...........23-25,23-153
BODY, THROTTLE.................14-29,14-59
BODY UNDERCOAT....................23-203
BOOSTER CHECK VALVE TEST, POWER......5-11
BOOSTER INSTALLATION, POWER
BRAKE..........................5-23,5-51
BOOSTER OPERATION, POWER BRAKE......5-22
BOOSTER, POWER BRAKE............5-22,5-40
BOOSTER REMOVAL, POWER BRAKE . . . 5-22,5-51
BOOSTER TEST, MASTER CYLINDER/
POWER.............................5-11
BOOSTER VACUUM TEST, POWER..........5-12
BORES, HONING CYLINDER................9-2
BOX, GLOVE.........................23-194
BRACKET, FUEL FILTER.................23-86
BRACKET, FUEL FILTER SHIELD...........13-17
BRACKET, I/P TWEETER SPEAKER/
COURTESY LAMP SUPPORT............23-95
BRACKET, MUFFLER/TAILPIPE HANGER.....13-16
BRACKET, REARVIEW MIRROR
RETAINING........................23-183
BRACKET REPLACEMENT, INTERIOR
REARVIEW MIRROR SUPPORT..........23-75
BRACKETS, CATALYTIC CONVERTER/
MUFFLER/TAILPIPE SUPPORT...........23-85
BRACKETSÐXJ VEHICLES, SPARE TIRE/
WHEEL HOLDDOWN AND FLOOR.......23-128
BRAKE ADJUSTMENT, DRUM..............5-35
BRAKE ADJUSTMENT PARKING............5-63
BRAKE BLEEDINGÐBRAKE FLUID AND
LEVELÐBRAKELINES AND HOSES........5-13
BRAKE BLEEDINGÐWITH ABS BRAKES.....5-14
BRAKE BLEEDINGÐWITH STANDARD
BRAKES.............................5-13
BRAKE BOOSTER INSTALLATION,
POWER.........................5-23,5-51
BRAKE BOOSTER OPERATION, POWER......5-22
BRAKE BOOSTER, POWER............5-22,5-40
BRAKE BOOSTER REMOVAL, POWER . . . 5-22,5-51
BRAKE CABLE TENSIONER REPLACEMENT
(XJ), PARKING........................5-61
BRAKE CHECK, PRELIMINARY..............5-7
BRAKE COMPONENTS, WHEEL.............5-1
BRAKE DIAGNOSIS, ABS..................5-3
BRAKE DIAGNOSIS, SERVICE..............5-7
BRAKE DRUM REFINISHING..............5-37
BRAKE FLUID CONTAMINATION............5-13
BRAKE FLUID, IMPORTANCE OF CLEAN.....5-48
BRAKE FLUID LEVEL....................5-13
BRAKE FLUID, RECOMMENDED........5-13,5-48
BRAKE FLUID TUBE RETAINER CLIP,
FUEL AND; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
BRAKE FLUID TUBE RETAINER CLIP,
FUEL AND; FRAME AND BUMPERS......13-16
BRAKE FLUID/LUBRICANTS/CLEANING
SOLVENTS............................5-1
BRAKE FRONT CABLE REPLACEMENT
(YJ), PARKING........................5-62
BRAKE INDICATOR INOPERATIVE..........8E-4
BRAKE INDICATOR LAMP; INSTRUMENT
PANEL AND GAUGESÐXJ...............8E-2
BRAKE INDICATOR LAMP; INSTRUMENT
PANEL AND GAUGESÐYJ
..............8E-16
BRAKE LEVER INSTALLATION (XJ WITH
FULLCONSOLE), PARKING
..............5-60
BRAKE LEVER INSTALLATION (XJ WITH
MINICONSOLE), PARKING
...............5-58
BRAKE LEVER INSTALLATION (XJ
WITHOUT CONSOLE), PARKING
..........5-60
BRAKE LEVER REMOVAL (XJ WITH FULL
CONSOLE), PARKING
..................5-59
BRAKE LEVER REMOVAL (XJ WITH MINI
CONSOLE), PARKING
..................5-58
BRAKE LEVER REMOVAL (XJ WITHOUT
CONSOLE), PARKING
..................5-60
BRAKE OPERATION, PARKING
.............5-56
BRAKE OVERHAUL, SECOND
............21-232
BRAKE PACK REQUIREMENTS, AW-4
CLUTCH
...........................21-328
BRAKE PEDAL AND BRAKELIGHT
SWITCH
.............................5-65
BRAKE PEDAL INSTALLATION
.............5-66BRAKE PEDAL INSTALLATION (YJ),
PARKING............................5-61
BRAKE PEDAL REMOVAL.................5-65
BRAKE PEDAL REMOVAL (YJ), PARKING....5-61
BRAKE PEDAL SERVICE..................5-65
BRAKE PISTON AND TRANSMISSION
CASE OVERHAUL, FIRST-REVERSE......21-237
BRAKE PROBLEMS, DIAGNOSING
PARKING............................5-10
BRAKE PROBLEMS, DIAGNOSING
SERVICE.............................5-8
BRAKE REAR CABLE REPLACEMENT
(XJ), PARKING........................5-62
BRAKE REAR CABLE REPLACEMENT (YJ),
PARKING............................5-63
BRAKE ROTOR REFINISHING, DISC.........5-32
BRAKE ROTOR RUNOUT, DISC............5-31
BRAKE ROTOR THICKNESS, DISC..........5-31
BRAKE ROTOR THICKNESS VARIATION,
DISC...............................5-31
BRAKE SAFETY PRECAUTIONS.............5-2
BRAKE SERVO, SECOND COAST.........21-181
BRAKE SWITCH.......................14-54
BRAKE SWITCHÐPCM INPUT............14-20
BRAKE SYSTEM (ABS), ANTILOCK..........5-1
BRAKE SYSTEM (ABS) INDICATOR
LAMP, ANTI-LOCK.....................8E-2
BRAKE SYSTEM OPERATION, ANTILOCK.....5-43
BRAKE SYSTEM, POWER.................0-32
BRAKE TORQUE SPECIFICATIONS..........5-67
BRAKE WARNING LIGHT DISPLAY...........5-4
BRAKE WARNING LIGHTS.................5-1
BRAKELIGHT SWITCH ADJUSTMENT........5-66
BRAKELIGHT SWITCH, BRAKE PEDAL.......5-65
BRAKELIGHT SWITCH INSTALLATION.......5-66
BRAKELIGHT SWITCH REMOVAL...........5-66
BRAKELINE CHARTS....................5-15
BRAKELINES AND HOSES................5-15
BRAKELINING MATERIAL..................5-1
BRAKES, BRAKE BLEEDINGÐWITH ABS.....5-14
BRAKES, BRAKE BLEEDINGÐWITH
STANDARD..........................5-13
BRAKES, DISC.........................5-24
BRAKES, DRUM........................5-34
BRAKES, PARKING......................5-56
BRAKES, POWER........................5-1
BRAKESHOE INSTALLATION, DISC..........5-26
BRAKESHOE INSTALLATION, DRUM........5-34
BRAKESHOE REMOVAL, DISC.............5-25
BRAKESHOE REMOVAL, DRUM............5-34
BRAKING MODE, ABS OPERATION IN
ANTILOCK...........................5-43
BRAKING MODE, ABS OPERATION
IN NORMAL..........................5-43
BREAK-IN, ENGINE......................0-13
BRUSH GUARD........................23-3
BUCKET SEAT COMPONENTS, POWER....23-106
BUCKET SEAT CUSHION AND COVER......23-98
BUCKET SEAT PLATFORM AND TRACKS . . . 23-105
BUCKET SEATBACK COVER AND FRAME . . . 23-100
BUCKET SEATBACK RECONDITIONING.....23-102
BUCKET SEATS, FRONT.................23-97
BUFFING AND POLISHING..............23-203
BULB REPLACEMENT, BACK-UP/REAR
TURN SIGNAL/TAIL LAMP...............8L-9
BULB REPLACEMENT, FRONT PARK/
TURN SIGNAL LAMP
...................8L-8
BULB REPLACEMENT, HEADLAMP
..........8L-3
BULB REPLACEMENT, INSTRUMENT
CLUSTER
...........................8E-19
BULB REPLACEMENT, SIDE MARKER
LAMP
...............................8L-7
BULB REPLACEMENT, UNDERHOOD
LAMP
..............................8L-18
BULB REPLACEMENTÐYJ VEHICLES,
HARDTOP DOME/CARGO LAMP
.........8L-20
BULB/ELEMENT REPLACEMENT, FOG
LAMP
..............................8L-13
BUMPER, FRONT
..................13-3,13-14
BUMPER, LIFTGATE LICENSE PLATE
SCREW ANCHOR
.....................23-72
BUMPER, REAR
...................13-6,13-18
BUMPER, REAR JOUNCE
................13-18
BUMPERÐXJ VEHICLES, REAR
SEATBACK LATCH STRIKER
...........23-111BUMPERS AND FRAME ATTACHED
COMPONENTS, YJ....................13-14
BUMPERS, FUEL FILLER DOOR...........23-31
BUMPERS, XJ.........................13-3
BUSHING AND PISTON CLEARANCE, AW-
4 ................................21-326
BUSHING REPLACEMENT, AXLE.......2-11,2-32
BUSHING REPLACEMENT, LEAF SPRING
EYE; FRONT SUSPENSION AND AXLE.....2-15
BUSHING REPLACEMENT, LEAF SPRING
EYE; REAR SUSPENSION AND AXLES . . . 3-4,3-6
BUZZER SYSTEM, CHIME/WARNING........8A-1
CABLE, ACCELERATOR PEDAL AND
THROTTLE.....................14-16,14-54
CABLE ADJUSTMENT, PARK INTERLOCK . . . 21-186
CABLE ADJUSTMENT, SHIFT............21-186
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE....................21-98,21-185
CABLE ADJUSTMENT, TRANSMISSION
THROTTLE VALVE....................21-70
CABLE ADJUSTMENT (XJ), PARK
INTERLOCK.........................21-97
CABLE ADJUSTMENT (XJ), SHIFT.........21-97
CABLE REPLACEMENT, HEATER
CONTROL..........................24-30
CABLE REPLACEMENT, LATCH
RELEASE...........................23-10
CABLE REPLACEMENT, SERVO............8H-9
CABLE REPLACEMENT, TRANSMISSION
THROTTLE.........................21-184
CABLE REPLACEMENT (XJ),
PARKING BRAKE REAR.................5-62
CABLE REPLACEMENT (YJ), PARKING
BRAKE FRONT........................5-62
CABLE REPLACEMENT (YJ), PARKING
BRAKE REAR.........................5-63
CABLE RESISTANCE, SPARK PLUG........8D-18
CABLE TENSIONER REPLACEMENT (XJ),
PARKING BRAKE......................5-61
CABLE, THROTTLE.....................14-16
CABLEÐCONSOLE SHIFT AUTOMATIC,
PARK-LOCK.........................19-45
CABLES, DISTRIBUTOR CAP AND ROTOR,
IGNITION............................0-18
CABLES, SPARK PLUG SECONDARY . . 8D-17,8D-29
CABLES, VENT DOOR CONTROL..........24-39
CALIBRATION VALUES, GAUGE...........8E-22
CALIPER ASSEMBLY....................5-29
CALIPER CLEANING AND INSPECTION......5-28
CALIPER DISASSEMBLY..................5-27
CALIPER INSTALLATION..................5-30
CALIPER OPERATION AND WEAR
COMPENSATION......................5-24
CALIPER REMOVAL.....................5-27
CAMSHAFT........................9-29,9-69
CAMSHAFT PIN REPLACEMENT........9-31,9-71
CAMSHAFT POSITION SENSOR; FUEL
SYSTEM............................14-54
CAMSHAFT POSITION SENSOR;
IGNITION SYSTEMS..............8D-1,8D-20
CAMSHAFT POSITION SENSORÐPCM
INPUT.............................14-20
CAMSHAFT POSITION SENSOR TEST;
FUEL SYSTEM.......................14-43
CAMSHAFT POSITION SENSOR TEST;
IGNITION SYSTEMS...................8D-8
CANADA ONLY, DAYTIME RUNNING
LIGHTS............................8L-16
CANISTER, EVAP...................25-4,25-9
CAP AND ROTOR, IGNITION CABLES,
DISTRIBUTOR........................0-18
CAP, DISTRIBUTOR.....................8D-9
CAP, FUEL TANK FILLER TUBE; EMISSION
CONTROL SYSTEMS...............25-4,25-9
CAP, FUEL TANK FILLER TUBE; FUEL
SYSTEM............................14-12
CAP, RADIATOR PRESSURE...............7-20
CAPACITIES, COOLING SYSTEM...........7-38
CAPACITIES, FLUID......................0-4
CAPACITIES, FUEL TANK...........14-12,14-62
CAPACITY TEST, FUEL PUMP..............14-7
CAR REPLACEMENT, PITMAN SHAFT
SEALSÐIN
.........................19-21
CARDAN (CV), DOUBLE
.................16-10
CARDAN, SINGLE
.......................16-9
CARDAN U-JOINT, AXLE SHAFT
............2-25
JINDEX3
Description Group-Page Description Group-Page Description Group-Page
ILLUMINATION LAMPS, INSTRUMENT
PANEL.............................8E-16
ILLUMINATION, RADIO/CLOCK.............8E-4
ILLUMINATION RELAY, RADIO.............8F-3
INDEX, GROUP; ELECTRICAL..............8A-1
INDEX, GROUP; INSTRUMENT PANEL
AND GAUGES........................8E-1
INDEX; WIRING DIAGRAMS XJ..........8W-149
INDEX; WIRING DIAGRAMS XJ-RHD.....8W-271
INDEX; WIRING DIAGRAMS YJ...........8W-73
INDEXES, WIRING DIAGRAM SHEETS......8W-1
INDICATOR, 4WD......................8E-22
INDICATOR, ANTI-LOCK..................8E-4
INDICATOR (BASE CLUSTER ONLY),
OPERATIONAL CHECK WITH BATTERY....8A-14
INDICATOR BEZEL REPLACEMENT.........8E-17
INDICATOR (CHECK ENGINE) LAMP FOR
DIAGNOSTIC TROUBLE CODES..........8A-19
INDICATOR INOPERATIVE, 4WD............8E-4
INDICATOR INOPERATIVE, BRAKE..........8E-4
INDICATOR INOPERATIVE, COOLANT
TEMPERATURE.......................8E-3
INDICATOR INOPERATIVE, LOW WASHER....8E-4
INDICATOR INOPERATIVE, OIL
PRESSURE..........................8E-3
INDICATOR INOPERATIVE, UPSHIFT........8E-4
INDICATOR LAMP, 4WD..................8E-2
INDICATOR LAMP, ANTI-LOCK BRAKE
SYSTEM (ABS).......................8E-2
INDICATOR LAMP, BRAKE; INSTRUMENT
PANEL AND GAUGESÐXJ...............8E-2
INDICATOR LAMP, BRAKE; INSTRUMENT
PANEL AND GAUGESÐYJ..............8E-16
INDICATOR LAMP (CHECK ENGINE),
MALFUNCTION; INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
INDICATOR LAMP (CHECK ENGINE),
MALFUNCTION; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
INDICATOR LAMP, COOLANT
TEMPERATURE.......................8E-1
INDICATOR LAMPÐPCM OUTPUT,
MALFUNCTION......................14-26
INDICATOR LAMP, UPSHIFT; INSTRUMENT
PANEL AND GAUGESÐXJ...............8E-2
INDICATOR LAMP, UPSHIFT; INSTRUMENT
PANEL AND GAUGESÐYJ..............8E-16
INDICATOR LAMPS....................8E-14
INDICATOR, OIL PRESSURE...............8E-1
INDICATORÐPCM OUTPUT, SHIFT........14-26
INDICATOR REPLACEMENTÐGEAR
SELECTOR...........................8E-6
INDICATOR, SEAT BELT..................8E-4
INDICATOR (SRI) LAMP, SERVICE
REMINDER..........................25-1
INDICATORS INOPERATIVE, GAUGES.......8E-3
INDICATORS, TREAD WEAR...............22-3
INFLATION PRESSURE LABEL, TIRE.....INTRO.-3
INFLATION PRESSURES, TIRE.............22-2
INITIALIZATION, SYSTEM POWER-UP.......5-43
INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM OPERATION,
MULTI-PORT FUEL...................14-17
INJECTION (MFI)ÐCOMPONENT
REMOVAL/INSTALLATION, MULTI-PORT
FUEL..............................14-54
INJECTION (MFI)ÐGENERAL DIAGNOSIS,
MULTI-PORT FUEL...................14-32
INJECTOR DIAGNOSISÐVEHICLE RUNS
ROUGH AND/OR HAS A MISS
...........14-49
INJECTOR, FUEL
.......................14-55
INJECTOR TEST
.......................14-48
INJECTORSÐPCM OUTPUT, FUEL
.........14-25
INNER AXLE SHAFT OIL SEAL
REPLACEMENT
.......................2-33
INNER SCUFF PLATE/COWL SIDE TRIM
PANELÐXJ VEHICLES, FRONT
.........23-114
INNER SPLASH SHIELDS, FENDER
.......23-147
INOPERATIVE, 4WD INDICATOR
............8E-4
INOPERATIVE, ALL GAUGES
.............8E-22
INOPERATIVE, BRAKE INDICATOR
..........8E-4
INOPERATIVE, COOLANT TEMPERATURE
GAUGE
..............................8E-3
INOPERATIVE, COOLANT TEMPERATURE
INDICATOR
..........................8E-3INOPERATIVE, DIAGNOSINGÐTURN
SIGNAL.............................8J-2
INOPERATIVE, DIAGNOSISÐHAZARD
LAMPS..........................8J-1,8J-2
INOPERATIVE, DIAGNOSISÐTURN
SIGNAL.............................8J-1
INOPERATIVE, FUEL GAUGE...............8E-3
INOPERATIVE, GAUGES AND INDICATORS....8E-3
INOPERATIVE, LOW FUEL WARNING........8E-4
INOPERATIVE, LOW WASHER INDICATOR....8E-4
INOPERATIVE, OIL PRESSURE GAUGE......8E-3
INOPERATIVE, OIL PRESSURE
INDICATOR..........................8E-3
INOPERATIVE, ONE GAUGE..............8E-22
INOPERATIVE, SPEEDOMETER/
ODOMETER..........................8E-3
INOPERATIVE, TACHOMETER..............8E-3
INOPERATIVE, UPSHIFT INDICATOR........8E-4
INOPERATIVE, VOLTMETER...............8E-3
INPUT, AIR CONDITIONING (A/C)
CONTROLSÐPCM....................14-19
INPUT, AUTOMATIC SHUT DOWN (ASD)
SENSEÐPCM.......................14-19
INPUT, BATTERY VOLTAGEÐPCM.........14-19
INPUT, BRAKE SWITCHÐPCM............14-20
INPUT, CAMSHAFT POSITION SENSORÐ
PCM...............................14-20
INPUT, CRANKSHAFT POSITION
SENSORÐPCM......................14-20
INPUT, DATA LINK CONNECTORÐPCM.....14-20
INPUT, ENGINE COOLANT TEMPERATURE
SENSORÐPCM......................14-21
INPUT, EXTENDED IDLE SWITCHÐPCM....14-21
INPUT, IGNITION CIRCUIT SENSEÐPCM....14-21
INPUT, INTAKE AIR TEMPERATURE
SENSORÐPCM......................14-20
INPUT, LOSS OF SENSOR.................5-3
INPUT, MANIFOLD ABSOLUTE
PRESSURE (MAP) SENSORÐPCM.......14-21
INPUT, OXYGEN (O2S) SENSORÐPCM.....14-22
INPUT, PARK/NEUTRAL SWITCHÐPCM.....14-22
INPUT, POWER STEERING PRESSURE
SWITCHÐPCM......................14-22
INPUT, SCI RECEIVEÐPCM..............14-22
INPUT, SENSOR RETURNÐPCM..........14-23
INPUT SIGNALS, WHEEL/TIRE SIZE..........5-3
INPUT, SPEED CONTROLÐPCM..........14-23
INPUT, THROTTLE POSITION SENSOR
(TPS)ÐPCM........................14-23
INPUT, VEHICLE SPEED SENSORÐPCM....14-23
INSERTÐXJ VEHICLES, QUARTER
WINDOW GLASS/REAR QUARTER
PLASTIC...........................23-80
INSIDE LATCH RELEASE AND LOCK
RODS, DOOR........................23-57
INSIDE RELEASE AND LOCK HANDLE,
FULL-METAL DOOR LATCH............23-175
INSPECTION AND ADJUSTMENT,
PRELIMINARY......................21-167
INSPECTION AND DIAGNOSIS CHARTS.......6-4
INSPECTION, CALIPER CLEANING..........5-28
INSPECTION, CLEANING....21-13,21-204,21-305
INSPECTION, COMPONENT................5-8
INSPECTION, GEAR CLEANING...........19-40
INSPECTION, PRE-ALIGNMENT.............2-6
INSPECTION, TORQUE CONVERTER
STATOR CLUTCH....................21-189
INSPECTION, TRANSMISSION CASE
CLEANING.........................21-118
INSPECTION, VALVE BODY DISASSEMBLY
. . 21-138
INSPECTION, VISUAL
...................14-32
INSPECTION/MEASUREMENTS, FRAME
.....13-10
INSPECTIONS, STARTER SYSTEM
DIAGNOSTIC
.........................8A-9
INSTALLATION, 30RH/32RH
TRANSMISSION REMOVAL
............21-108
INSTALLATION, ACCELERATION SENSOR
....5-52
INSTALLATION, AW-4 TRANSMISSION
REMOVAL AND
.....................21-189
INSTALLATIONÐAX 15, TRANSMISSION
....21-35
INSTALLATION, BRAKE PEDAL
.............5-66
INSTALLATION, BRAKELIGHT SWITCH
.......5-66
INSTALLATION, CALIPER
.................5-30
INSTALLATION, CLUTCH COVER AND
DISC
...............................6-10INSTALLATION, CLUTCH HYDRAULIC
LINKAGE............................6-12
INSTALLATION, CLUTCH PEDAL............6-15
INSTALLATION, DIFFERENTIAL; FRONT
SUSPENSION AND AXLE................2-43
INSTALLATION, DIFFERENTIAL; REAR
SUSPENSION AND AXLES...............3-24
INSTALLATION, DISC BRAKESHOE..........5-26
INSTALLATION, DRUM BRAKESHOE........5-34
INSTALLATION, FRONT WHEEL SENSOR.....5-49
INSTALLATION, MASTER CYLINDER....5-20,5-50
INSTALLATION, POWER BRAKE
BOOSTER.......................5-23,5-51
INSTALLATION, REAR WHEEL
SENSOR............................5-50
INSTALLATION, RING GEAR...............3-24
INSTALLATION, ROTOR..................5-30
INSTALLATION, TRANSFER CASE . . . 21-276,21-296
INSTALLATION, TRANSMISSION...........21-4
INSTALLATION, TRANSMISSION AND
CONVERTER.......................21-109
INSTALLATION, TRANSMISSION
AND TORQUE CONVERTER............21-190
INSTALLATION, TRANSMISSION VALVE
BODY.............................21-177
INSTALLATION, VALVE BODY............21-101
INSTALLATION, WHEEL..................22-6
INSTALLATION, WHEEL CYLINDER.........5-37
INSTALLATIONÐXJ, HCU.................5-54
INSTALLATION (XJ WITH FULL
CONSOLE), PARKING BRAKE LEVER.......5-60
INSTALLATION (XJ WITH MINI
CONSOLE), PARKING BRAKE LEVER.......5-58
INSTALLATION (XJ WITHOUT CONSOLE),
PARKING BRAKE LEVER................5-60
INSTALLATIONÐYJ, HCU.................5-54
INSTALLATION (YJ), PARKING BRAKE
PEDAL..............................5-61
INSTALLATION/ADJUSTMENT, IGNITION
SWITCH............................8D-31
INSTRUMENT CLUSTER.................8E-15
INSTRUMENT CLUSTER AND GAUGE
HOUSINGS
.........................23-190
INSTRUMENT CLUSTER BEZEL
.....23-91,23-191
INSTRUMENT CLUSTER BULB
REPLACEMENT
......................8E-19
INSTRUMENT CLUSTER DIAGNOSIS;
INSTRUMENT PANEL AND GAUGESÐ
XJ
.................................8E-3
INSTRUMENT CLUSTER DIAGNOSIS;
INSTRUMENT PANEL AND GAUGESÐ
YJ
................................8E-14
INSTRUMENT CLUSTER GAUGES;
INSTRUMENT PANEL AND GAUGESÐ
XJ
................................8E-13
INSTRUMENT CLUSTER GAUGES;
INSTRUMENT PANEL AND GAUGESÐ
YJ
................................8E-27
INSTRUMENT CLUSTER GENERAL
INFORMATION; INSTRUMENT PANEL
AND GAUGESÐXJ
....................8E-1
INSTRUMENT CLUSTER GENERAL
INFORMATION; INSTRUMENT PANEL
AND GAUGESÐYJ
...................8E-14
INSTRUMENT CLUSTER REPLACEMENT;
INSTRUMENT PANEL AND GAUGESÐ
XJ
.................................8E-5
INSTRUMENT CLUSTER REPLACEMENT;
INSTRUMENT PANEL AND GAUGESÐ
YJ
................................8E-17
INSTRUMENT CLUSTER SERVICE
PROCEDURES; INSTRUMENT PANEL
AND GAUGESÐXJ
....................8E-5
INSTRUMENT CLUSTER SERVICE
PROCEDURES; INSTRUMENT PANEL
AND GAUGESÐYJ
...................8E-17
INSTRUMENT CLUSTER/SWITCH/
LIGHTER/RADIO/HEVAC
................23-91
INSTRUMENT CLUSTERS
................8E-10
INSTRUMENT PANEL
.............23-93,23-190
INSTRUMENT PANEL AND GAUGESÐXJ
.....8E-1
INSTRUMENT PANEL AND GAUGESÐYJ
.....8E-1
INSTRUMENT PANEL COMPONENTS
......23-191
INSTRUMENT PANEL GAUGES
............8E-27
12 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
OVERDRIVE/OVERRIDE SWITCH..........14-22
OVERHAUL, 30RH/32RH TRANSMISSION . . 21-112
OVERHAUL, ADAPTER HOUSING AND
PARK LOCK COMPONENT.............21-120
OVERHAUL, AW-4 TRANSMISSION.......21-192
OVERHAUL, COMPRESSOR..............24-17
OVERHAUL, DIFFERENTIAL...............3-45
OVERHAUL, DIRECT CLUTCH............21-219
OVERHAUL, FIRST-REVERSE BRAKE
PISTON AND TRANSMISSION CASE.....21-237
OVERHAUL, FORWARD CLUTCH.........21-223
OVERHAUL, FRONT CLUTCH............21-125
OVERHAUL, FRONT PLANETARY GEAR....21-228
OVERHAUL, FRONT SERVO AND BAND....21-136
OVERHAUL, GOVERNOR AND PARK
GEAR.............................21-121
OVERHAUL, MANUAL VALVE SHAFT......21-205
OVERHAUL, MASTER CYLINDER...........5-20
OVERHAUL, NO. 2 ONE-WAY CLUTCH
AND OUTPUT SHAFT.................21-234
OVERHAUL, OIL PUMP..........21-122,21-206
OVERHAUL, OVERDRIVE PLANETARY
GEAR AND CLUTCH..................21-209
OVERHAUL, OVERDRIVE SUPPORT.......21-216
OVERHAUL, OVERRUNNING CLUTCHÐ
LOW-REVERSE DRUMÐREAR
SUPPORT.........................21-118
OVERHAUL, PLANETARY GEAR
TRAIN............................21-131
OVERHAUL, REAR CLUTCH.............21-128
OVERHAUL, REAR SERVO AND BAND.....21-136
OVERHAUL, SECOND BRAKE............21-232
OVERHAUL SERVICE INFORMATION......21-118
OVERHAUL SERVICE TOOLS............21-192
OVERHAUL, SUN GEAR AND NO. 1 ONE-
WAY CLUTCH......................21-229
OVERHAUL, TRANSFER CASE
DISASSEMBLY................21-277,21-297
OVERHAUL, TRANSMISSION
DISASSEMBLY...................21-5,21-36
OVERHAUL, TRANSMISSION VALVE BODY . . 21-240
OVERHAUL, WHEEL CYLINDER............5-36
OVERHEAD CONSOLEÐXJ VEHICLES......8L-20
OVERLAY, WOODGRAIN.................23-22
OVERRUNNING CLUTCHÐLOW-
REVERSE DRUMÐREAR SUPPORT
OVERHAUL........................21-118
OXYGEN (O2S) SENSOR; EMISSION
CONTROL SYSTEMS...............25-7,25-9
OXYGEN (O2S) SENSOR; FUEL SYSTEM....14-57
OXYGEN (02S) SENSOR HEATING
ELEMENT TEST......................14-45
OXYGEN (O2S) SENSOR; IGNITION
SYSTEMS..........................8D-28
OXYGEN (O2S) SENSORÐPCM
INPUT.............................14-22
OXYGEN SENSOR TESTS................8D-19
PACK MEASUREMENT AND ADJUSTMENT,
DIFFERENTIAL SHIM...................2-42
PACK REQUIREMENTS, AW-4 CLUTCH
AND BRAKE........................21-328
PACKAGE DIAGNOSIS, GAUGE............8E-22
PACKAGE GAUGE REPLACEMENT,
GAUGE.............................8E-24
PACKAGE GENERAL INFORMATION,
GAUGE.............................8E-22
PACKAGE SERVICE PROCEDURES,
GAUGE.............................8E-24
PAINT, ACCENT.......................23-202
PAINT APPLICATION...................23-201
PAINT CODES, XJ EXTERIOR............23-205
PAINT CODES, XJ INTERIOR............23-205
PAINT CODES, YJ EXTERIOR............23-206
PAINT CODES, YJ INTERIOR............23-206
PAINT REPAIR ON GALVANIZED METALS . . 23-202
PAN, OIL..........................9-32,9-72
PANEL, A/C CONTROL..................24-41
PANEL AND GAUGES, INSTRUMENT........8A-1
PANEL AND GAUGESÐXJ, INSTRUMENT....8E-1
PANEL AND GAUGESÐYJ, INSTRUMENT....8E-1
PANEL COMPONENTS, INSTRUMENT.....23-191
PANEL, DASH PANEL INSULATION
........23-95
PANEL, DASH PANEL INSULATOR
.........23-11
PANEL, DOOR TRIM
....................23-35
PANEL EXTENSIONÐXJ VEHICLES,
QUARTER TRIM
.....................23-115PANEL, FULL-METAL DOOR TRIM........23-175
PANEL GAUGES, INSTRUMENT...........8E-27
PANEL (GOP), GRILLE AND GRILLE
OPENING............................23-3
PANEL, HOOD INSULATOR..............23-138
PANEL ILLUMINATION LAMPS,
INSTRUMENT.......................8E-16
PANEL, INSTRUMENT.............23-93,23-190
PANEL INSULATION PANEL, DASH........23-95
PANEL INSULATOR PANEL, DASH.........23-11
PANEL LAMPS, INSTRUMENT.............8E-4
PANEL, LIFTGATE TRIM.................23-66
PANEL OUTLET DOOR VACUUM MOTOR
REPLACEMENT, HEATER/DEFROSTER/
INSTRUMENT.......................24-30
PANEL REPLACEMENT, INSTRUMENT.......8E-8
PANEL REPLACEMENT, HEATER AND A/C
CONTROL..........................24-26
PANEL REPLACEMENT, HEATER
CONTROL..........................24-39
PANEL SERVICE, INSTRUMENT..........23-192
PANELÐXJ VEHICLES, FRONT INNER
SCUFF PLATE/COWL SIDE TRIM........23-114
PANELÐYJ RENEGADE VEHICLES,
FRONT FENDER EXTENSION...........23-149
PANELÐYJ RENEGADE VEHICLES, REAR
QUARTER EXTENSION................23-151
PANELÐYJ RENEGADE VEHICLES,
ROCKER EXTENSION.................23-150
PANELS AND FASCIASÐYJ RENEGADE
VEHICLES, BODY EXTENSION..........23-147
PANELS AND SCUFF PLATESÐXJ
VEHICLES, INTERIOR TRIM............23-112
PANELSÐXJ VEHICLES, QUARTER AND
WHEELHOUSE TRIM.................23-115
PARK AND NEUTRAL, HYDRAULIC FLOW
IN ................................21-86
PARK GEAR OVERHAUL, GOVERNOR.....21-121
PARK GEAR SERVICE, GOVERNOR.......21-101
PARK INTERLOCK CABLE ADJUSTMENT . . . 21-186
PARK INTERLOCK CABLE ADJUSTMENT
(XJ)...............................21-97
PARK LOCK COMPONENT OVERHAUL,
ADAPTER HOUSING.................21-120
PARK LOCK COMPONENT REPLACEMENT . . 21-102
PARK NEUTRAL SWITCH................14-58
PARK ROD AND PAWL SERVICE.........21-181
PARKING BRAKE ADJUSTMENT............5-63
PARKING BRAKE CABLE TENSIONER
REPLACEMENT (XJ)...................5-61
PARKING BRAKE FRONT CABLE
REPLACEMENT (YJ)...................5-62
PARKING BRAKE LEVER INSTALLATION
(XJ WITH FULL CONSOLE)..............5-60
PARKING BRAKE LEVER INSTALLATION
(XJ WITH MINI CONSOLE)..............5-58
PARKING BRAKE LEVER INSTALLATION
(XJ WITHOUT CONSOLE)...............5-60
PARKING BRAKE LEVER REMOVAL (XJ
WITH FULL CONSOLE).................5-59
PARKING BRAKE LEVER REMOVAL (XJ
WITH MINI CONSOLE).................5-58
PARKING BRAKE LEVER REMOVAL (XJ
WITHOUT CONSOLE)...................5-60
PARKING BRAKE OPERATION.............5-56
PARKING BRAKE PEDAL INSTALLATION
(YJ)................................5-61
PARKING BRAKE PEDAL REMOVAL (YJ).....5-61
PARKING BRAKE PROBLEMS,
DIAGNOSING.........................5-10
PARKING BRAKE REAR CABLE
REPLACEMENT (XJ)...................5-62
PARKING BRAKE REAR CABLE
REPLACEMENT (YJ)...................5-63
PARKING BRAKES......................5-56
PARK-LOCK CABLEÐCONSOLE SHIFT
AUTOMATIC.........................19-45
PARK/NEUTRAL POSITION SWITCH;
BATTERY/STARTER/GENERATOR SERVICE . . 8B-6
PARK/NEUTRAL POSITION SWITCH
SERVICE
..........................21-103
PARK/NEUTRAL POSITION SWITCH;
TRANSMISSION AND TRANSFER CASE
. . 21-173
PARK/NEUTRAL SWITCHÐPCM INPUT
.....14-22
PARK/TURN SIGNAL LAMP BULB
REPLACEMENT, FRONT
.................8L-8PART THROTTLE 3-2 DOWNSHIFT,
HYDRAULIC FLOW DURING............21-91
PARTS INTERCHANGEABILITY,
TRANSMISSION......................21-66
PARTS, RECOMMENDED LUBRICANT
AND REPLACEMENT....................0-3
PASSENGER DOOR LOCK SWITCH.........8P-5
PASSENGER DOOR WINDOW SWITCH......8S-8
PATTERN ANALYSIS, BACKLASH AND
CONTACT; FRONT SUSPENSION
AND AXLE...........................2-44
PATTERN ANALYSIS, BACKLASH
AND CONTACT; REAR SUSPENSION
AND AXLES..........................3-25
PATTERN, SHIFT........................21-2
PATTERN, TRANSMISSION SHIFT.........21-33
PATTERNS, TIRE WEAR..................22-4
PAWL SERVICE, PARK ROD.............21-181
PEDAL, ACCELERATOR..................14-16
PEDAL AND BRAKELIGHT SWITCH,
BRAKE..............................5-65
PEDAL AND THROTTLE CABLE,
ACCELERATOR.................14-16,14-54
PEDAL INSTALLATION, BRAKE.............5-66
PEDAL INSTALLATION, CLUTCH............6-15
PEDAL INSTALLATION (YJ), PARKING
BRAKE..............................5-61
PEDAL REMOVAL, BRAKE................5-65
PEDAL REMOVAL, CLUTCH...............6-15
PEDAL REMOVAL (YJ), PARKING BRAKE....5-61
PEDAL SERVICE, BRAKE.................5-65
PEDAL TRAVEL SENSOR.................5-41
PEDAL TRAVEL SENSOR OPERATION,
HCU PUMP..........................5-44
PEDAL TRAVEL SENSOR SERVICE..........5-51
PERFORMANCE DIAGNOSIS..............24-10
PERFORMANCE, ENGINE..................9-2
PERFORMANCE TEST, A/C................24-8
PILLAR TRIM COVERSÐXJ VEHICLES, B/
C-PILLAR AND LIFTGATE.............23-116
PILOT BEARING REPLACEMENT...........6-11
PIN REPLACEMENT, CAMSHAFT.......9-31,9-71
PIN REPLACEMENT, DOOR HINGE/HINGE . . . 23-58
PINION GEAR ASSEMBLY/INSTALLATION;
FRONT SUSPENSION AND AXLE..........2-40
PINION GEAR ASSEMBLY/INSTALLATION;
REAR SUSPENSION AND AXLES..........3-22
PINION GEAR DEPTH INFORMATION;
FRONT SUSPENSION AND AXLE..........2-37
PINION GEAR DEPTH INFORMATION;
REAR SUSPENSION AND AXLES..........3-19
PINION GEAR DEPTH VARIANCE; FRONT
SUSPENSION AND AXLE................2-38
PINION GEAR DEPTH VARIANCE; REAR
SUSPENSION AND AXLES...........3-20,3-38
PINION MEASUREMENT, DIFFERENTIAL
AND; FRONT SUSPENSION AND AXLE.....2-38
PINION MEASUREMENT, DIFFERENTIAL
AND; REAR SUSPENSION AND AXLES.....3-20
PINION REMOVAL/DISASSEMBLY; FRONT
SUSPENSION AND AXLE................2-34
PINION REMOVAL/DISASSEMBLY; REAR
SUSPENSION AND AXLES...............3-17
PINION SEAL REPLACEMENT; FRONT
SUSPENSION AND AXLE................2-23
PINION SEAL REPLACEMENT; REAR
SUSPENSION AND AXLES...............3-32
PINION SHAFT SEAL REPLACEMENT........3-13
PINS, RADIO CONNECTOR................8F-3
PIPEÐXJ VEHICLES, EXHAUST............11-3
PIPEÐYJ VEHICLES, EXHAUST............11-4
PISTON AND TRANSMISSION CASE
OVERHAUL, FIRST-REVERSE BRAKE....21-237
PISTON AND WORM SHAFT
REPLACEMENT, RACK.................19-30
PISTON CLEARANCE, AW-4 BUSHING.....21-326
PISTON SPECIFICATIONS, AW-4
RETAINER.........................21-327
PISTONS AND CONNECTING RODS.....9-34,9-74
PISTONS AND SPRINGS, ACCUMULATOR . . 21-179
PITMAN ARM
....................19-15,19-18
PITMAN SHAFT AND SIDE COVER
REPLACEMENT
......................19-26
PITMAN SHAFT SEAL REPLACEMENT
......19-35
PITMAN SHAFT SEALS AND BEARING
REPLACEMENT
......................19-32
16 INDEXJ
Description Group-Page Description Group-Page Description Group-Page