1994 JAGUAR XJ6 hood release

Powertrain Automatic Transmission (V12 & AJ16 Supercharged)
8.2.16 FLUID PAN GASKET, RENEW (4,OL SC)
SRO 44.24.05
Open the hood and fit a suitable fender cover.
. Raise the vehicle on a ramp.
Drain the transmission lubrication system, see Sub-sec-
. Slacken the downpipe catalyst to intermediate catalyst
. Slacken the intermediate catalyst to intermediate si-
. Disconnect the intermediate catalyst pipe from the down-
Clean the downpipe and intermediate pipe joint.
. Release and remove the fluid pan securing bolts.
. Remove the fluid pan (1 Fig. 1) and gasket (2 Fig. 1).
. Drain the residual fluid from the fluid pan.
. Remove and discard the fluid pan gasket.
Remove the magnet (3 Fig. 1) from the fluid pan; clean the
. Place the magnet on a clean surface.
. Clean the transmission fluid pan joint face.
. Clean the fluid pan.
. Place the fluid pan aside.
. Attach the magnet to the recess in a new fluid pan.
. Fit and align a new gasket to the fluid pan.
. Fit the fluid pan and gasket to the transmission unit.
. Fit and tighten the fluid pan securing bolts.
. Apply sealant to the intermediate pipe joint. See Service
Materials in the preliminary pages, this Section.
. Reconnect the intermediate pipe to the downpipe.
. Align the intermediate catalyst assembly.
. Tighten the intermediate pipe to downpipe securing
. Align the intermediate silencers to the intermediate cata-
. lighten the intermediate silencer securing clamps.
. Lower the vehicle on the ramp.
tion 8.2.13.
clamp securing bolts.
lencers clamp securing bolts.
pipe.
magnet.
clamp. lyst assembly.
. Refill the transmission unit with fluid, see Subsection
8.2.13.
. Remove the fender cover and close the hood.
1
JLL-713
Fia. 1
X300 VSM 17 Issue 1 August 1994

Automatic Transmission (V12 & AJ16 Supercharged) Powertrain
8.2.17 FLUID PAN GASKET RENEW (6,OL)
SRO 44.24.05
Open the hood and fit a suitable fender cover.
. Raise the vehicle on a ramp.
. Slacken the underfloor catalyst to downpipe clamp secur-
. Displace and reposition the olive clamps on the pipes.
. Slacken the underfloor catalyst to intermediate silencer
. Displace the underfloor catalyst assembly rearwards to
ing
bolts.
clamps securing bolts.
disconnect from the downpipes.
Displace and remove the olives from the downpipes.
Using a wire brush, clean the olives and downpipe joints.
. Place a suitable piece of wood between the underfloor
Drain the transmission lubrication system, see Sub-sec-
Release and remove the fluid pan securing bolts.
. Remove the fluid pan (1 Fig. 1) and gasket (2 Fig. 1).
Drain the residual fluid from the fluid pan.
Remove and discard the fluid pan gasket.
Remove the magnet (3 Fig. 1) from the fluid pan; clean the
magnet.
Place the magnet on a clean surface.
Clean the fluid pan joint face.
Clean the fluid pan.
. Place the fluid pan aside.
. Attach the magnet to the recess in the fluid pan.
. Fit and align a new gasket to the fluid pan.
. Fit the fluid pan and gasket to the transmission unit.
. Fit and tighten the fluid pan securing bolts.
. Remove the block of wood from between the under floor
catalyst and the floor.
9 Apply sealant to the downpipe joints and olives. See Ser- vice Materials in the preliminary pages, this Section.
= Fit and seat the olives to the downpipes.
. Reconnect the underfloor catalyst to the downpipes.
. Reposition the olive clamps.
. lighten the underfloor catalystto downpipe clamps secur-
Align the intermediate silencers to the underfloor catalyst
. Tighten the clamp securing bolts.
. Lower the vehicle on the ramp.
. Refill the transmission unit with fluid, see Sub-section 8.2.13.
Remove the fender cover and close the hood.
catalyst
and the body for access.
tion
8.2.13.
ing bolts.
assembly.
2
1
JLL.7K
Fig. 1
0
0
0
0
Issue 1 August 1994 18 X300 VSM

Automatic Transmission (V12 & AJ16 Supercharged) Powertrain
8.2.19 TRANSMISSION INTERNAL HARNESS MULTI-
PIN SOCKET '0' RING, RENEW
(4,OL SC AND 6,011
SRO 44.24.20
9 Open the hood and fit a suitable fender cover.
. Raise the vehicle on a ramp.
. Drain the transmission lubrication system, see Sub-sec-
. Remove the fluid pan, see Sub-section 8.2.14 (4,OL SC) or
. Disconnect the external harness multi-pin plug from the
Note: The plug is secured to the socket by its captive lock- ing ring.
= Release and remove the internal harness multi-pin socket
. Displace the internal harness multi-pin socket from the
Remove and discard the '0 ring seal (Fig.1) from the
. Fit and seat a new '0' ring seal to the multi-pin socket.
. Reposition and seat the internal harness multi-pin socket
to the transmission casing.
. Fit and tighten the internal harness multi-pin socket to the
transmission casing securing nut.
Connect the external harness multi-pin plug to the inter- nal harness multi-pin socket; the plug is secured by its
captive locking ring.
Refit the fluid pan, see Sub-section 8.2.14 (4,OL SC) or Sub-section 8.2.15 (6,OL).
. Lower the vehicle on the ramp.
. Refill the transmission unit with fluid, see Sub-section
8.2.13.
. Remove the fender cover and close the hood.
tion
8.2.13.
Sub
-section 8.2.15 (6,OL).
internal harness multi-pin socket.
to transmission casing securing nut.
transmission casing.
multi
-pin socket.
0
0
0
0
X300 VSM Issue 1 August 1994 20

Pamrtrain Automatic Transmission (V12 & AJl6 Supercharged)
8.2.20
SRO 44.24.21 INTERNAL
L UBRICATION PIPE, RENEW
(4,OL SC AND 6,011
. Open
the hood and fit a suitable fender cover.
. Raise the vehicle on a ramp.
Drain the transmission lubrication system, see
Sub-sec- tion 8.2.13.
. Remove the fluid pan, see Subsection 8.2.14 (4,OL SC) or Sub-section 8.2.15 (6,OL).
Release and remove the internal lubrication pipe retainer to valve body securing bolt.
. Remove the lubrication pipe retainer.
. Release and remove the lubrication pipe clamp to valve
. Remove the lubrication pipe clamp.
. Displace and remove the lubrication pipe from the trans-
. Drain any residualfluidfromthe lubrication pipe and place
. Clean the relevant parts.
0 Fitandfullyseata newlubricationpipetothetransmission
body securing nut.
mission unit.
the pipe aside.
unit.
. Fit the lubrication pipe clamp.
. Fit and tighten the lubrication pipeclamptovalve bodyse-
. Fit the lubrication pipe retainer.
. Refit the fluid pan, see Sub-section 8.2.14 (4,OL SC) or
. Lower the vehicle on the ramp.
Refill the transmission unit with fluid, see Sub-section
8.2.13.
9 Remove the fender cover and close the hood.
curing
bolt.
Subsection
8.2.15 (6,OL).
X300 VSM Issue 1 August 1994

Pomrtrain Automatic Transmission (V12 & AJ16 Supercharged)
8.2.22 MANUAL DETENT SPRING, RENEW
SRO 44.26.10
9 Open the hood and fit a suitable fender cover.
. Raise the vehicle on a ramp.
. Drain the transmission lubrication system, see Sub-sec-
. Remove the fluid pan, see Subsection 8.2.14 (4,OL SC) or
. Remove the fluid filter, see Subsection 8.2.18.
. Select 'P (Park) and ensure that the pawl is engaged.
Release and remove the manual valve detent spring and
Remove the detent spring assembly and place aside.
. Clean the relevant parts.
Fit a new detent spring assembly to the valve body.
Fit but do not fully tighten the detent spring assembly to
the valve body securing bolts.
. Align the detent spring tocentralize the roller with the det- ent lever in the 'P' (Park) position.
. Check that in 'N' (Neutral), the shift lever is properly in
position. It is essential that the detent spring within the
transmission unit dictates to the shift lever and not the
other way around.
Finally tighten the detent spring assembly to valve body
securing bo
I ts .
(4,OL SC AND 6,011
tion 8.2.13.
Sub
-section 8.2.15 (6,OL).
roller assembly to valve body securing bolts.
. Refit the fluid filter, see Subsection 8.2.18.
Refit the fluid pan, see Subsection 8.2.14 (4,OL SC) or
. Lower the vehicle on the ramp.
. Refill the transmission unit with fluid, see Subsection 8.2.13.
. Remove the fender cover and close the hood.
Sub
-section
8.2.15 (6,OL).
X300 VSM 23 Issue 1 August 1994

Body Components & Trim .
SECTION CONTENTS
Sub-Section Title SRO Page
13.5.6 ............ Hood lock Control Cable RH or LH, Renew ............................................. 43
13.5.7.
........... Hood Striker Assembly, Renew ........................................................ 43
Hood lock Release Handle. Renew
.................................................... 43
13.5.8 ............
13.6 ............. Glazing (Fixed) ..................................................................... 44
13.6.1
............ Glazing (Fixed). Description .......................................................... 44
13.6.2.
........... Interior Mirror, Renew ............................................................... 44
13.6.3.
........... Sun Visor Mirror Assembly, Renew ..................................................... 44
13.6.4.
........... Exterior Mirror, Renew ............................................................... 44
13.6.5
............ Exterior Mirror Glass, Renew .......................................................... 44
13.7
............. Carpets ........................................................................\
.... 45
13.7.1
............ Carpets, Description ................................................................. 45
13.7.2.
........... Removal of Stains - General Information ................................................ 45
13.7.3.
........... Powder Cleaning - Removal of Small Spillage Stains ...................................... 45
13.7.4
............ Spot Cleaning- LocalizedStains ...................................................... 46
13.7.6
............ RepairofDamagedCarpet ........................................................... 47
e
13.7.5. ........... Carpet Cleaning and Stain Removal Materials ........................................... 47
13.8
............. Seating and Seat Belts ................................................................ 48
13.8.1
............ Seating, Description ................................................................. 48
Front Manual Seat, Renew
............................................................ 48
13.8.3.
........... Front Seat (Power Operated), Renew ................................................... 48
13.8.2
............
13.8.4 ............ Front
Seat Head Restraint (Power Operated), Renew ...................................... 49
13.8.5.
........... Front Seat Head Restraint (Power Operated), Renew ...................................... 49
13.8.6
............ RearSeat Cushion. Renew ............................................................ 49
13.8.7 ............ RearSeatSquab. Renew ............................................................. 49
73.8.8 ............ Seat Belts, Description ............................................................... 50
13.8.9 ............ Emergency Locking Retractor/ Automatic Locking Retractor Seat Belts ...................... 50
13.8.10
.......... Tear loop Seat Belts, Description ...................................................... 51
13.8.1 I ........... Front Seat Belt Buckle Unit, Renew .................................................... 52
13.8.12
.......... Front Seat Belt, Renew ............................................................... 52
13.8.13
.......... Rear Inertia Seat Belt, Renew ......................................................... 52
13.8.14
.......... Rear, Center, Static Seat Belt, Renew ................................................... 53
iii Issue 1 August 1994

Body Components & Trim a
13.5 HOOD
13.5.1 Hood, Description
The hood is fitted with black moulded covers over the inner fenders and behind the headlamp units; the right hand
fender cover incorporates compartments for spare fuses and tool kit (where fitted). Two gas struts attached by press- on fittings on the body and hood support the hood cover.
13.5.2 Plenum Chamber Finisher, Renew
SRO 76.10.01
9 Open the hood and fit suitable fender cover.
. Remove the wiper arm, see section 15.6.
. Undo and remove the plenum chamber finis..er securing
. Displace and reposition the plenum chamber.
. Disconnect the washer jet tubes.
9 Disconnect the washer jet multi-plugs.
. Displace the washer jet securing tangs.
. Displace and remove the washer jets (2 Fig. 1).
. Place the finisher aside.
. Fit and fully seat the washer jets to the new plenum
. Connect the washer jet multi-plugs.
9 Reconnect the washer jet tubes.
. Position the plenum chamber finisher.
. Fit and tighten the finisher securing screws.
. Refit the wiper arm.
9 Remove the fender cover and close the hood.
screws
(1 Fig. 1).
chamber
finisher.
13.5.3 Hinge, Renew
. Disconnect vehicle battery ground lead.
. Open hood and fit fender protectors.
. Remove radiator grille.
. 12 cylinder only:
. Remove fan cowl to top panel clips and move the cowl as-
sembly clear.
. Move water bleed pipe from top panel clips.
. Release fixings and remove radiator top mounting panel.
. Remove hinge securing nuts RH or LH (ground lead on the
CAUTION: Ensure that the hood cover is adequately sup- ported and that paint damage cannot occur.
. Remove hinge bolts RH or LH, noting the position of the
ground lead on the left hand side.
. To refit, carry out reversal of the above procedure, ensur- ing that the hood should be fully aligned before finally
torque tightening the fixings.
left
hand side).
I
0
Fig. 1
X300 VSM Issue 1 August 1994 42

Body Components & Trim
13.5.4 GasStrut, Renew
. Disconnect vehicle battery ground lead.
. Open the hood and fit fender protectors.
CAUTION: Ensure that the hood cover is adequately sup ported and that paint damage cannot occur.
. Release upper strut pivot retaining clip and detach the
. Repeat for the lower pivot and remove the gas strut.
To refit, carry out reversal of the above procedure.
strut from the pivot.
13.5.5 Hood
Lock RH or LH, Renew
Open the hood and disconnect the lock operating cable
from the lock.
. Remove the bolts securing the lock to the body and re- move the lock.
. To refit, carry out reversal of the above procedure. Align
the lock with the striker prior to tightening.
13.5.6 Hood Lock Control Cable RH or LH, Renew
Slacken theclamp bolt securing thecabletothe lockactua- tor.
= Disconnect the cable from the lock and from the mounting
clip.
Release the cable from the bulkhead mounting clips and
remove the tie wraps securing the cable to the pipes and
harnesses.
. Remove the cable from the remaining large tie wraps.
. Open the front door.
. Remove the underscuttle pad.
. Pull the release handle and disconnect the cable from the
release handle and bracket.
Pull the cable through the bulkhead grommet and discard.
To refit, carry out reversal of the above procedure.
13.5.7 Hood Striker Assembly, Renew
. ODen the hood, slacken the locknut and unscrew the
sthker.
. Renew any damaged components and reassemble. - . A distance of 62mm from the end of the striker to the lock-
Adjust the striker until the hood is flush with the fender.
nut may be used as an initial setting.
13.5.8
. With the hood raised: slacken the clamp bolt which se- cures the cable to the lock actuator. Repeat the procedure
for the other side.
Hood Lock Release Handle, Renew
Open the driver side door.
. Remove the underscuttle pad.
. Disconnect the inner cablesfrom the hood release handle.
. Remove the bolts securing the hood release handle to the
body, remove the cables from the handle and remove
from the vehicle.
To refit, carry out reversal of the above procedure.
X300 VSM 43 Issue 1 August 1994