
Climate Control Systems 
SECTION  CON TENTS 
Subsection Title SRO Page 
14.1 ............. System  Description ................................................................... 1 
14.2 ............. Component Descriptions .............................................................. 3 
14.2.1 ............ Control  Panel ........................................................................\
 3 
14.2.2. ........... Control Panel Inputs / Outputs ......................................................... 3 
14.2.3. ........... Solar Sensor ........................................................................\
. 4 
14.2.4. ........... Engine  Speed Signal .................................................................. 4 
14.2.5 ............ Ambient Temperaturesensor ........................................................... 4 
14.2.6 ............ Vehicle  Speed Signal ................................................................. 4 
14.2.7. 
........... Evaporator  Temperature  Sensor ......................................................... 4 
14.2.8. ........... Heater Matrix  Temperature  Sensor ...................................................... 5 
14.2.9. 
........... Coolant  Temperature Signal ............................................................ 5 
14.2.10 
.......... Compressor ONSignal ................................................................ 5 
14.2.11 ........... Motorized ln-car Aspirator ............................................................ 5 
14.2.12 .......... CompressorLockSignal ............................................................... 5 
14.2.13 
.......... Refrigerant  Pressure Switch ............................................................ 5 
14.2.14 
.......... Water  Valve ........................................................................\
. 5 
14.2.15 .......... Water Pump ........................................................................\
. 5 
14.2.16 
.......... Servo  Motor  Control .................................................................. 6 
14.2.17 .......... Blower  Motor  Control ................................................................ 6 
14.2.18 .......... Differential Control ................................................................... 6 
14.2.19 
.......... Heated  Rear Window, Door Mirrors  and Front Screen ...................................... 6 
14.3 ............. Climate Control  Module Connections ................................................... 7 
14.4 ............. Climate Control  System Test .......................................................... 10 
14.4.1 
............ Fault Code  Extraction and Deletion  Procedure ........................................... 10 
14.5 
............. Fault  Codes ........................................................................\
 11 
14.6 ............. Actuator  Check ..................................................................... 12 
14.7 
............. Diagnostic  Tests .................................................................... 13 
14.7.1 
............ Fault Code 11 ...................................................................... 13 
14.7.2. 
........... Fault Code  12 ...................................................................... 14 
14.7.3 
............ Fault Code  13 ...................................................................... 15 
14.7.4. 
........... Fault Code  14 ...................................................................... 16 
14.7.5 
............ Fault Code  15 ...................................................................... 16 
14.7.6 
............ Fault  Code21 ...................................................................... 17 
14.7.7 ............ FaultCode22 ...................................................................... 17 
14.7.8 ............ Fault Code23 ...................................................................... 18 
14.7.9. ........... Fault Code  24 ...................................................................... 18 
X300 EDM i Issue 1 August 1994  

Climate Control Systems 
.-) 
14.1 SYSTEM DESCRIPTION 
The Air Conditioning electronic Control  Module (A/ CCM)  located  on the  right-hand  side of the  A / C unit, controls  the 0 functions  of the  system. 
These  functions  include: 
0 In-car temperature  control 
0 In-car humidity control  (Air conditioning  vehicles only) 
0 Air flow / volume  and distribution 
The  temperature  of the  passenger  compartment  is continuously compared  with the temperature  selected on the  con
- trol  panel  LCD. A digital  microprocessor  within the A/ CCM  receives  the data signals.  Comparison of these  signals 
and  those  from system temperature  sensors and feedback devices  results in the appropriate  output voltage  changes 
needed  to vary  the blend  of air  flow  into the passenger  compartment. 
The  climate control  system peripherals communicate  with the A/ CCM  via three  main device categories  comprising 
of  manual  inputs, automatic  outputs and inputs,  as shown 
in Fig. 1. 
Air  Temperature Control I 
9 Recirculation  switch 
. Air con on/off switch 
System on/off switch 
. Auto. / Man. select 
Set temperature 
. Air flow  outlet mode  set 
Heated  front screen  switch 
. Heated  rear  screen & 
heated  mirror switch 
. External  temp.  display 
switch 
. FahrenheiVCentigrade switches 
4 
. Solar sensor 
. Motorized  in-car aspirator 
. Ambient  temp.  sensor 
. Evaporator  temp. sensor 
Heater  matrix temp. sensor 
. Compressor lock sensor 
. Face differential  temp. control 
. Refrigerant  pressure  switch 
. Engine speed signal 
Engine coolant temperature 
Vehicle  speed signal 
. Circulation  pump 
. Water valve 
. Power  transistor (fan  speed 
Servo motor  potentiometers: 
signal 
control) 
LH  air  inlet  flap 
RH air inlet  flap 
Centre  vent flap 
Foot  flap 
Defrost  flap 
Air  by
-pass  flap 
Air Inlet Control 
9 LH air inlet 
. RH air inlet 
CONTROL PANEL 
1 
A / CCM 
I I 
I . External  temp. display I 
. Coolant  recirculation valve 
. Coolant recirculation pump 
LH blower  motor & power transistor 
. RH blower motor & power transistor 
. LH high speed relay 
Air Distribution Control 
Servo  motor  for: 
9 Centre  vent flap 
Foot  flap 
Defrost  flap 
Fig. 1 Schematic  view A / CCM  Inputs & Outputs 
X300 EDM 1 Issue 1 August 1994  

Climate Control Systems 
14.2.16  Servo Motor  Control 
The system incorporates  several servo motors  which direct the flow of  air through the  air conditioning  system. The 
motors  are driven  by A / CCM signals  in either a clockwise or anti-clockwise direction. 
Servo  motor  position  is monitored  via 
a feedback potentiometer situated  within the motor housing. 
The  system  servos comprise: 
o RH and LH Air  intake servos (Fresh / Recirc.). 
0 Centre  vent servo. 
o Defrost (screen  vent) servo. 
0 Footservo. 
0 Cool air by-pass  servo. 
14.2.17  Blower Motor Control 
The A/ CCM controls  two blower  motors,  delivering  airflow 
to  the  evaporator / heater unit, at variable  fan speeds.  The 
blower motors  are regulated  by power transistor  modules 
which  provide linear  variation of blower  speed; the blower 
speed 
is increased  or reduced  progressively in response  to 
vehicle  speed, minimising  the ram  effect  of forward  motion. 
The  blower motors  are inhibited when  engine coolant tem
- perature is below 30°C and  heating  is requested. 
14.2.18  Differential Control 
The differential  control is mounted  on the  facia  centre  vent. It is used  to control  the temperature  difference between the 
upper and lower  outlets.  Fig. 
1 Servo 
Motor 
14.2.19  Heated Rear Window,  Door Mirrors  and Front  Screen 
The Heated  Rear Window (HRW) function  can only  be activated  with the ignition  on and  the engine running.  Operation of the HRW  switch  operates  the status  condition  LED on the  control  panel and switches  on the HRWfor approximately 21 minutes.  Selection  of the  HRW  also operates  the door mirror heaters  for approximately 11 minutes.  The operation 
can  be cancelled  by switch  re-selection  or ignition off. System off does  not cancel  the HRW  operation. 
The Heated Front Screen 
(HFS) function  can only  be activated  with the ignition  on and  the engine  running,  and either 
‘defrost’  mode selected  or HFS  selected.  Each half, left and right hand  split, switches  on for approx. 6.5 minutes.  The 
operation  can be cancelled  by switch  re-selection  or ignition off. System off does  not cancel  the HFS  operation. 
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Issue 1 August 1994 6 X300 EDM  

Climate Control Systems 
Climate Control Module Connections,  continued 
35 (16-way) Input Solar sensor 
36  (16
-way)  Input  Centre vent servo  motor  feedback po- tentiometer 
37 
(16-way) Input RH air  intake  servo motor feedback po- tentiometer F / R 
38 (16-way)  Not used 
39  (16
-way)  Input  Cool air bypass  servo motor  feedback 
potentiometer 
I 40(16-way) llnput I Coolant  temperature signal 
1 41 (16-way) llnput I RH blower motor voltage feedback 
I 42 (16-way) I Output I RH blower motor drive signal 
I 43(16-way) I Input 
I Differential  potentiometer 
44 (16
-way) Input Defrost  servo motor  feedback poten- 
tiometer 
45 
(%-way) Input  LH air intake  servo motor  feedback po- tentiometer - F / R 
46 (16-way)  Not used 
47  (16
-way) Input Foot  servo  motor  feedback potentiome- 
ter 
48 (16
-way)  Not used 
49  (16
-way) Input LH  blower  motor voltage  feedback 
50  (16
-way)  Output  LH blower motor drive signal 
51  (26
-way) Input Compressor ON  signal 
52  (26
-way)  Output  Water valve 
53 (26
-way)  Output RH Blower  motor relay 
54  (26
-way)  Output  Heated front screen relays 
55 (26
-way)  Output  Heated Door Mirror  relay 
Specification 
Open collector R = 578, connected  to 
IGN,  activated  low 
Open  collector 
R = IKn, connected to 
IG N, activated high 
Open  collector R = IKQ, connected to 
IGN, activated  high 
Voltage  /temperature  values 
Voltage 
/ temperature  values 
Open  collector 
R = IKQ, connected  to 
IGN,  activated  high 
AJ16 
- Ground  (lock sensor not fitted) 
VI2 - Ign. voltage  (lock sensor  fitted) 
Voltage 
/ temperature  values 
Voltage 
/ temperature  values 
Voltage 
/ temperature  values 
Resistance  6W. 
&IO% 
0% closed - IV, 100% open - 4V 
Resistance  6Kn 
+IO%. 
0% closed - IV, IOW0 open - 4V 
Pulse 
width modulated signal I 
OV  to 3V  max. I 
Resistance IOW. &IO%. 
Min. IV, Max.  4V 
Resistance 
6W. +IO%. 
0% closed - IV, IOW0 open - 4V 
Resistance  6W. 
+IO%. 
Resistance 6W. &IO%. 
0% closed - IV, 10096 open - 4V 
I 
Battery voltage  when compressor ON 
1  amp  at 12  volts 
Load 
36Q at  12V  IGN,  activated  low 
0 
0 
0 
0 
Issue 1 August 1994 8 X300 EDM  

Climate Control Systems 
14.7.22 BLOWER  MOTORS 
Disconnect  the blower motors (LH & RH) multi-plugs  and check  motor  operation by  applying battery  voltage (+12V) across pin 5 (+vel and pin 9 (-ve). 
Non-functioning of both L H and RH motors * 
Cause: 
1. Loss of ignition  voltage. 
Remedy: 
1. 
2. 
* 
Examine  fuse F12 in RH heelboard  fuse-box. If fuse  is blown  determine  reason for failure  and renew. 
Examine  harness wiring from 
RH heelboard  fuse-box connection CA044/010 to splice CAS53. Repair  or renew 
wiring  as necessary. 
This  fault  will also  affect the operation  of seat  control  modules,  power steering  control module  and door  mirror 
heaters. 
Non-functioning of RH blower  motor  only 
Cause: 
1. Faulty  relay operation. 
2. Faulty  harness  wiring. 
Remedy: 
1. Ensure 12Vsupply between  relay pin 1 and ground. 
Ensure  continuity  between pins 3 and 
5 when  relay operated. 
Ensure  relay coil impedance of 
7552 to 135Q across  pins 1 and 2. 
Ensure  correct seating  of relay  on base.  Examine  pins for damage  or deformity. 
Check  continuity of  wiring from fuse F12 
(RH heelboard  fuse-box) to relay  pin 1 and from  relay  pin 2 to A / CCM 
pin 53 (26-way  connector). 
Check  continuity of  wiring from fuse 
F11 (RH heelboard fuse-box) to relay  pin 3, from relay pin 5 to motor  pin 5, from motor  pin 13 to A / CCM  pin 41 (16-way  connector),  from motor pin 8 to ground  and from  motor  pin 10 to A / CCM pin 42 (16-way connector). 
2. 
Non-functioning of L H blower  motor only 
Cause: 
1. Faulty  relay operation. 
2. Faulty  harness  wiring. 
Remedy: 
1. Ensure 12V supply  between  relay pin 1 and ground. 
Ensure  continuity  between pins 3 and 
5 when  relay operated. 
Ensure  relay coil impedance 
of 7552 to 135Q across  pins 1 and 2. 
Ensure  correct seating  of relay  on base.  Examine  pins for damage  or deformity. 
2. Check continuity of  wiring from fuse F12 (RH heelboard  fuse-box) to relay  pin 1  and from  relay  pin 2 to A / CCM 
pin 66 (26-way  connector). 
Check  continuity of  wiring from fuse 
F11 (LH heelboard fuse  box) to relay  pin 3, from  relay pin 5 to motor pin 5, from  motor  pin 13 to A / CCM  pin 49 (16-way  connector),  from motor  pin 8 to ground  and from  motor  pin 10 to 
A / CCM  pin 50 (16-way connector). 
X300 EDM 23 Issue 1 August 1994  

Electrical rl 
SECTION  CONTENTS 
Sub-Section 15.4 Driver Ergonomics 
Sub-Section Title SRO Page 
15.4 ............. Driver Ergonomics .............................................................. 15.4- 1 
15.4.1 ............ System  Description .............................................................. 7 5.4- 1 
15.4.1.1 .......... Entry/ExitMode ................................................................ 15.4-1 
15.4.1.2 .......... Driving  Position  Set ............................................................. 15.41 
15.4.1.3 .......... PassengerSeatSet ............................................................... 15.4-1 
15.4.1.5 .......... Reverse Mirror Dip .............................................................. 15.4-3 
15.4.2 ............ System  Components ............................................................. 15.4-3 
15.4.2.1 .......... Seats - Driver and Passenger ...................................................... 7 5.4-3 
15.4.2.3 
.......... Seat  Lumbar  Pump .............................................................. 15.4-3 
15.4.1.4 
.......... RemoteRecall .................................................................. 15.43 
15.4.2.2 .......... SeatMOtors .................................................................... 15.43 
15.4.2.4 .......... Seat 
Heaters  and Thermostats ..................................................... 15.4-3 
15.4.2.5 .......... Seatswitch Pack ................................................................ 75.45 
15.4.3 ............ Seat  Control  Module ............................................................. 15.45 
15.4.3.1 .......... Seat Control  Module  Connector  Pins ............................................... 15.4-6 
15.4.4.1 .......... Column Motors ................................................................. 75.48 
15.4.4.3 .......... Driver / Passenger Rear View  Mirror  Motors ......................................... 15.4-9 
15.4.4 ............ Steering  Column /Mirror ......................................................... 75.48 
15.4.4.2 .......... Column Joystick Switch .......................................................... 15.48 
15.4.4.4 .......... Mirror joystick .................................................................. 15.49 
15.4.5 ............ Column/Mirror Control  Module ................................................. 15.4-10 
15.4.6 ............ Non-Memory  and Manual Applications ........................................... 15.4-12 
15.4.6.1 .......... Non-Memory ................................................................. 15.4-12 
15.4.6.2 .......... Manualseats .................................................................. 15.4-72 
15.4.6.3 .......... Manual Column ............................................................... 15.4-12 
15.4.7 ............ Symptom FlowChafls .......................................................... 15.4-13 
15.4.8 
............ Diagnostic  Sub-routines ........................................................ 15.4-17 
15.4.9.16 ......... Key to Schematic  Diagrams ...................................................... 15.4-35 
15.4.9 ............ Pin-Point Tests ................................................................. 15.4-19 
15.4.10 
.......... Electrochromatic  Rear View  Mirror ................................................ 15.4-36 
15.4.10.1 ......... Description ................................................................... 15.4-36 
15.4.10.2 ......... Test Procedure ................................................................. 15.436 
X300 EDM V Issue 1 August 1994  

15.4 DRIVER ERGONOMICS 
15.4.1  System Description 
Adjustment of the  seats, steering column  and exterior  rear view  mirrors  position is  effected by means  of  control 
switches.  The switches maintain the adjustment facility while  depressed, movement ceasing when the switch is  re- leased. 
Manual adjustment  can be achieved either  with the ignition  key in place  or with  the driver‘s  door open,  or having  been 
closed  within the last 
30 seconds. 
The  system  offers the  following facilities: 
Entry 
/ Exit  mode;  an automatic  seat /column  position setting  for ease  of driver entry  into / exit from  the vehicle. 
Driving position  set; automatic recall  of up to three preferred  settings. 
Passenger seat  set; automatic recall  of up to three preferred  settings. 
Remote recall;  automatic recall of up to two  memory positions  from 
a remote transmitter  (in key  fob). 
Reverse  mirror dip;  automatic adjustment of  passenger rear view  mirror  when reversing. 
U: Vehicles  intended  for the  Japanese  market are fitted with  an additional ‘fold  away’ mirror  function.  This func- tion allows  mirrors  to fold  flat against  the car when  parking  in enclosed  areas. 
15.4.1.1  Entry/  Exit Mode 
Entry / Exit mode  is designed  to give  easier  vehicle  entry and exit  for the driver.  The facility  is selected  by positioning 
the  mode switch, located  on the LH side of the  column  cowl, to ‘auto’  which  designates  the current  seat / column posi- tion, ie driving positions,  as the  memorized  position. On removal  of ignition  key or opening  of driver‘s  door, with igni- tion key still  in place,  the driver’s  seat will move  to the  rear  (current position allowing)  and the column  will adopt  ‘tilt 
away’  mode automatically creating additional  space for  driver exit 
/ entry. Insertion of key  in ignition  or closure of 
driver‘s  door (with  ignition  key in place)  returns  seat / column positions  to the memorized (previous) position. 
Operation  of eitherthe  brake pedal  or 
seat/column manual controls during entry/exit mode  execution  will abort posi- tional  adjustments.  Setting the mode switch  to OFF disables operation of  entry / exit mode. 
15.4.1.2  Driving  Position Set 
Setting of  seat, column  and external  rear view mirrors  to preferred  driving position is  available using the memory  but- tons located  on the drivers door switch  pack. With the ignition  key in place enter  settings to be  memorized  as follows: 
Adjust  seat, column  and mirrors  to desired positions. 
Press  the ’memory’  button 
so that it becomes illuminated. 
Press  button 
1,2 or 3 to store  configuration  within four seconds  of memory  button operation. Memory light  will extin- guish  and a chime  will sound,  indicating  procedure complete. 
The above  procedure may be repeated  two more times  until each  button 
(1,2 & 3) has a preferred position stored  in 
memory,  accommodating different driver  settings.  Operation of any  push-button (1,2 or 3) will re-position  seat col- 
umn  and mirrors  to the stored  settings. 
Memory  recall will operate under  the following  conditions: 
. Ignition key in and  gear  selector  in park. 
8 Ignition  key in and  handbrake  on. 
8 Ignition key out and  driver’s door open  (or having  been closed  within the last 30 seconds). 
Re
-setting  the preferred position  on any  setting button automatically  erases previously  stored information.  Memory 
information  is not  erased if power supply  to the  seat  and column / mirror  control modules  is lost (e.g. battery  discon- nected). 
15.4.1.3 Passenger  Seat Set 
The procedure  for setting  and recalling a preferred  passenger  seat position is identical  to that  for a driving  position. 
Memory  recall will only  operate  with ignition  key in auxiliary position or  passenger door open,  or having  been closed 
within  the last 
30 seconds. 
X300 EDM 15.4 - 1 Issue 1 August 1994  

rl E I ect r ica I 
1 12 
186 1777 
1. Driver's seat assembly 7. Column tilt  motor 
2.  Passenger's  seat assembly 
8. Column reach motor 3. Driver's door switchpack 9. Column  joystick!  mode switch 4. Passenger's door switchpack 
10.  Driver's door mirror 
5. Driver's seat control  module  11.  Passenger's door mirror 6. Passenger's  seat control  module  12. Electrochromatic rear  view mirror 
I Fig. 1  Seat, column,  mirror adjustment system 
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