Climate Control Systems
SECTION CON TENTS
Subsection Title SRO Page
14.1 ............. System Description ................................................................... 1
14.2 ............. Component Descriptions .............................................................. 3
14.2.1 ............ Control Panel ........................................................................\
3
14.2.2. ........... Control Panel Inputs / Outputs ......................................................... 3
14.2.3. ........... Solar Sensor ........................................................................\
. 4
14.2.4. ........... Engine Speed Signal .................................................................. 4
14.2.5 ............ Ambient Temperaturesensor ........................................................... 4
14.2.6 ............ Vehicle Speed Signal ................................................................. 4
14.2.7.
........... Evaporator Temperature Sensor ......................................................... 4
14.2.8. ........... Heater Matrix Temperature Sensor ...................................................... 5
14.2.9.
........... Coolant Temperature Signal ............................................................ 5
14.2.10
.......... Compressor ONSignal ................................................................ 5
14.2.11 ........... Motorized ln-car Aspirator ............................................................ 5
14.2.12 .......... CompressorLockSignal ............................................................... 5
14.2.13
.......... Refrigerant Pressure Switch ............................................................ 5
14.2.14
.......... Water Valve ........................................................................\
. 5
14.2.15 .......... Water Pump ........................................................................\
. 5
14.2.16
.......... Servo Motor Control .................................................................. 6
14.2.17 .......... Blower Motor Control ................................................................ 6
14.2.18 .......... Differential Control ................................................................... 6
14.2.19
.......... Heated Rear Window, Door Mirrors and Front Screen ...................................... 6
14.3 ............. Climate Control Module Connections ................................................... 7
14.4 ............. Climate Control System Test .......................................................... 10
14.4.1
............ Fault Code Extraction and Deletion Procedure ........................................... 10
14.5
............. Fault Codes ........................................................................\
11
14.6 ............. Actuator Check ..................................................................... 12
14.7
............. Diagnostic Tests .................................................................... 13
14.7.1
............ Fault Code 11 ...................................................................... 13
14.7.2.
........... Fault Code 12 ...................................................................... 14
14.7.3
............ Fault Code 13 ...................................................................... 15
14.7.4.
........... Fault Code 14 ...................................................................... 16
14.7.5
............ Fault Code 15 ...................................................................... 16
14.7.6
............ Fault Code21 ...................................................................... 17
14.7.7 ............ FaultCode22 ...................................................................... 17
14.7.8 ............ Fault Code23 ...................................................................... 18
14.7.9. ........... Fault Code 24 ...................................................................... 18
X300 EDM i Issue 1 August 1994
Climate Control Systems
.-)
14.1 SYSTEM DESCRIPTION
The Air Conditioning electronic Control Module (A/ CCM) located on the right-hand side of the A / C unit, controls the 0 functions of the system.
These functions include:
0 In-car temperature control
0 In-car humidity control (Air conditioning vehicles only)
0 Air flow / volume and distribution
The temperature of the passenger compartment is continuously compared with the temperature selected on the con
- trol panel LCD. A digital microprocessor within the A/ CCM receives the data signals. Comparison of these signals
and those from system temperature sensors and feedback devices results in the appropriate output voltage changes
needed to vary the blend of air flow into the passenger compartment.
The climate control system peripherals communicate with the A/ CCM via three main device categories comprising
of manual inputs, automatic outputs and inputs, as shown
in Fig. 1.
Air Temperature Control I
9 Recirculation switch
. Air con on/off switch
System on/off switch
. Auto. / Man. select
Set temperature
. Air flow outlet mode set
Heated front screen switch
. Heated rear screen &
heated mirror switch
. External temp. display
switch
. FahrenheiVCentigrade switches
4
. Solar sensor
. Motorized in-car aspirator
. Ambient temp. sensor
. Evaporator temp. sensor
Heater matrix temp. sensor
. Compressor lock sensor
. Face differential temp. control
. Refrigerant pressure switch
. Engine speed signal
Engine coolant temperature
Vehicle speed signal
. Circulation pump
. Water valve
. Power transistor (fan speed
Servo motor potentiometers:
signal
control)
LH air inlet flap
RH air inlet flap
Centre vent flap
Foot flap
Defrost flap
Air by
-pass flap
Air Inlet Control
9 LH air inlet
. RH air inlet
CONTROL PANEL
1
A / CCM
I I
I . External temp. display I
. Coolant recirculation valve
. Coolant recirculation pump
LH blower motor & power transistor
. RH blower motor & power transistor
. LH high speed relay
Air Distribution Control
Servo motor for:
9 Centre vent flap
Foot flap
Defrost flap
Fig. 1 Schematic view A / CCM Inputs & Outputs
X300 EDM 1 Issue 1 August 1994
Climate Control Systems
14.2.16 Servo Motor Control
The system incorporates several servo motors which direct the flow of air through the air conditioning system. The
motors are driven by A / CCM signals in either a clockwise or anti-clockwise direction.
Servo motor position is monitored via
a feedback potentiometer situated within the motor housing.
The system servos comprise:
o RH and LH Air intake servos (Fresh / Recirc.).
0 Centre vent servo.
o Defrost (screen vent) servo.
0 Footservo.
0 Cool air by-pass servo.
14.2.17 Blower Motor Control
The A/ CCM controls two blower motors, delivering airflow
to the evaporator / heater unit, at variable fan speeds. The
blower motors are regulated by power transistor modules
which provide linear variation of blower speed; the blower
speed
is increased or reduced progressively in response to
vehicle speed, minimising the ram effect of forward motion.
The blower motors are inhibited when engine coolant tem
- perature is below 30°C and heating is requested.
14.2.18 Differential Control
The differential control is mounted on the facia centre vent. It is used to control the temperature difference between the
upper and lower outlets. Fig.
1 Servo
Motor
14.2.19 Heated Rear Window, Door Mirrors and Front Screen
The Heated Rear Window (HRW) function can only be activated with the ignition on and the engine running. Operation of the HRW switch operates the status condition LED on the control panel and switches on the HRWfor approximately 21 minutes. Selection of the HRW also operates the door mirror heaters for approximately 11 minutes. The operation
can be cancelled by switch re-selection or ignition off. System off does not cancel the HRW operation.
The Heated Front Screen
(HFS) function can only be activated with the ignition on and the engine running, and either
‘defrost’ mode selected or HFS selected. Each half, left and right hand split, switches on for approx. 6.5 minutes. The
operation can be cancelled by switch re-selection or ignition off. System off does not cancel the HFS operation.
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Issue 1 August 1994 6 X300 EDM
Climate Control Systems
Climate Control Module Connections, continued
35 (16-way) Input Solar sensor
36 (16
-way) Input Centre vent servo motor feedback po- tentiometer
37
(16-way) Input RH air intake servo motor feedback po- tentiometer F / R
38 (16-way) Not used
39 (16
-way) Input Cool air bypass servo motor feedback
potentiometer
I 40(16-way) llnput I Coolant temperature signal
1 41 (16-way) llnput I RH blower motor voltage feedback
I 42 (16-way) I Output I RH blower motor drive signal
I 43(16-way) I Input
I Differential potentiometer
44 (16
-way) Input Defrost servo motor feedback poten-
tiometer
45
(%-way) Input LH air intake servo motor feedback po- tentiometer - F / R
46 (16-way) Not used
47 (16
-way) Input Foot servo motor feedback potentiome-
ter
48 (16
-way) Not used
49 (16
-way) Input LH blower motor voltage feedback
50 (16
-way) Output LH blower motor drive signal
51 (26
-way) Input Compressor ON signal
52 (26
-way) Output Water valve
53 (26
-way) Output RH Blower motor relay
54 (26
-way) Output Heated front screen relays
55 (26
-way) Output Heated Door Mirror relay
Specification
Open collector R = 578, connected to
IGN, activated low
Open collector
R = IKn, connected to
IG N, activated high
Open collector R = IKQ, connected to
IGN, activated high
Voltage /temperature values
Voltage
/ temperature values
Open collector
R = IKQ, connected to
IGN, activated high
AJ16
- Ground (lock sensor not fitted)
VI2 - Ign. voltage (lock sensor fitted)
Voltage
/ temperature values
Voltage
/ temperature values
Voltage
/ temperature values
Resistance 6W.
&IO%
0% closed - IV, 100% open - 4V
Resistance 6Kn
+IO%.
0% closed - IV, IOW0 open - 4V
Pulse
width modulated signal I
OV to 3V max. I
Resistance IOW. &IO%.
Min. IV, Max. 4V
Resistance
6W. +IO%.
0% closed - IV, IOW0 open - 4V
Resistance 6W.
+IO%.
Resistance 6W. &IO%.
0% closed - IV, 10096 open - 4V
I
Battery voltage when compressor ON
1 amp at 12 volts
Load
36Q at 12V IGN, activated low
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0
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Issue 1 August 1994 8 X300 EDM
Climate Control Systems
14.7.22 BLOWER MOTORS
Disconnect the blower motors (LH & RH) multi-plugs and check motor operation by applying battery voltage (+12V) across pin 5 (+vel and pin 9 (-ve).
Non-functioning of both L H and RH motors *
Cause:
1. Loss of ignition voltage.
Remedy:
1.
2.
*
Examine fuse F12 in RH heelboard fuse-box. If fuse is blown determine reason for failure and renew.
Examine harness wiring from
RH heelboard fuse-box connection CA044/010 to splice CAS53. Repair or renew
wiring as necessary.
This fault will also affect the operation of seat control modules, power steering control module and door mirror
heaters.
Non-functioning of RH blower motor only
Cause:
1. Faulty relay operation.
2. Faulty harness wiring.
Remedy:
1. Ensure 12Vsupply between relay pin 1 and ground.
Ensure continuity between pins 3 and
5 when relay operated.
Ensure relay coil impedance of
7552 to 135Q across pins 1 and 2.
Ensure correct seating of relay on base. Examine pins for damage or deformity.
Check continuity of wiring from fuse F12
(RH heelboard fuse-box) to relay pin 1 and from relay pin 2 to A / CCM
pin 53 (26-way connector).
Check continuity of wiring from fuse
F11 (RH heelboard fuse-box) to relay pin 3, from relay pin 5 to motor pin 5, from motor pin 13 to A / CCM pin 41 (16-way connector), from motor pin 8 to ground and from motor pin 10 to A / CCM pin 42 (16-way connector).
2.
Non-functioning of L H blower motor only
Cause:
1. Faulty relay operation.
2. Faulty harness wiring.
Remedy:
1. Ensure 12V supply between relay pin 1 and ground.
Ensure continuity between pins 3 and
5 when relay operated.
Ensure relay coil impedance
of 7552 to 135Q across pins 1 and 2.
Ensure correct seating of relay on base. Examine pins for damage or deformity.
2. Check continuity of wiring from fuse F12 (RH heelboard fuse-box) to relay pin 1 and from relay pin 2 to A / CCM
pin 66 (26-way connector).
Check continuity of wiring from fuse
F11 (LH heelboard fuse box) to relay pin 3, from relay pin 5 to motor pin 5, from motor pin 13 to A / CCM pin 49 (16-way connector), from motor pin 8 to ground and from motor pin 10 to
A / CCM pin 50 (16-way connector).
X300 EDM 23 Issue 1 August 1994
Electrical rl
SECTION CONTENTS
Sub-Section 15.4 Driver Ergonomics
Sub-Section Title SRO Page
15.4 ............. Driver Ergonomics .............................................................. 15.4- 1
15.4.1 ............ System Description .............................................................. 7 5.4- 1
15.4.1.1 .......... Entry/ExitMode ................................................................ 15.4-1
15.4.1.2 .......... Driving Position Set ............................................................. 15.41
15.4.1.3 .......... PassengerSeatSet ............................................................... 15.4-1
15.4.1.5 .......... Reverse Mirror Dip .............................................................. 15.4-3
15.4.2 ............ System Components ............................................................. 15.4-3
15.4.2.1 .......... Seats - Driver and Passenger ...................................................... 7 5.4-3
15.4.2.3
.......... Seat Lumbar Pump .............................................................. 15.4-3
15.4.1.4
.......... RemoteRecall .................................................................. 15.43
15.4.2.2 .......... SeatMOtors .................................................................... 15.43
15.4.2.4 .......... Seat
Heaters and Thermostats ..................................................... 15.4-3
15.4.2.5 .......... Seatswitch Pack ................................................................ 75.45
15.4.3 ............ Seat Control Module ............................................................. 15.45
15.4.3.1 .......... Seat Control Module Connector Pins ............................................... 15.4-6
15.4.4.1 .......... Column Motors ................................................................. 75.48
15.4.4.3 .......... Driver / Passenger Rear View Mirror Motors ......................................... 15.4-9
15.4.4 ............ Steering Column /Mirror ......................................................... 75.48
15.4.4.2 .......... Column Joystick Switch .......................................................... 15.48
15.4.4.4 .......... Mirror joystick .................................................................. 15.49
15.4.5 ............ Column/Mirror Control Module ................................................. 15.4-10
15.4.6 ............ Non-Memory and Manual Applications ........................................... 15.4-12
15.4.6.1 .......... Non-Memory ................................................................. 15.4-12
15.4.6.2 .......... Manualseats .................................................................. 15.4-72
15.4.6.3 .......... Manual Column ............................................................... 15.4-12
15.4.7 ............ Symptom FlowChafls .......................................................... 15.4-13
15.4.8
............ Diagnostic Sub-routines ........................................................ 15.4-17
15.4.9.16 ......... Key to Schematic Diagrams ...................................................... 15.4-35
15.4.9 ............ Pin-Point Tests ................................................................. 15.4-19
15.4.10
.......... Electrochromatic Rear View Mirror ................................................ 15.4-36
15.4.10.1 ......... Description ................................................................... 15.4-36
15.4.10.2 ......... Test Procedure ................................................................. 15.436
X300 EDM V Issue 1 August 1994
15.4 DRIVER ERGONOMICS
15.4.1 System Description
Adjustment of the seats, steering column and exterior rear view mirrors position is effected by means of control
switches. The switches maintain the adjustment facility while depressed, movement ceasing when the switch is re- leased.
Manual adjustment can be achieved either with the ignition key in place or with the driver‘s door open, or having been
closed within the last
30 seconds.
The system offers the following facilities:
Entry
/ Exit mode; an automatic seat /column position setting for ease of driver entry into / exit from the vehicle.
Driving position set; automatic recall of up to three preferred settings.
Passenger seat set; automatic recall of up to three preferred settings.
Remote recall; automatic recall of up to two memory positions from
a remote transmitter (in key fob).
Reverse mirror dip; automatic adjustment of passenger rear view mirror when reversing.
U: Vehicles intended for the Japanese market are fitted with an additional ‘fold away’ mirror function. This func- tion allows mirrors to fold flat against the car when parking in enclosed areas.
15.4.1.1 Entry/ Exit Mode
Entry / Exit mode is designed to give easier vehicle entry and exit for the driver. The facility is selected by positioning
the mode switch, located on the LH side of the column cowl, to ‘auto’ which designates the current seat / column posi- tion, ie driving positions, as the memorized position. On removal of ignition key or opening of driver‘s door, with igni- tion key still in place, the driver’s seat will move to the rear (current position allowing) and the column will adopt ‘tilt
away’ mode automatically creating additional space for driver exit
/ entry. Insertion of key in ignition or closure of
driver‘s door (with ignition key in place) returns seat / column positions to the memorized (previous) position.
Operation of eitherthe brake pedal or
seat/column manual controls during entry/exit mode execution will abort posi- tional adjustments. Setting the mode switch to OFF disables operation of entry / exit mode.
15.4.1.2 Driving Position Set
Setting of seat, column and external rear view mirrors to preferred driving position is available using the memory but- tons located on the drivers door switch pack. With the ignition key in place enter settings to be memorized as follows:
Adjust seat, column and mirrors to desired positions.
Press the ’memory’ button
so that it becomes illuminated.
Press button
1,2 or 3 to store configuration within four seconds of memory button operation. Memory light will extin- guish and a chime will sound, indicating procedure complete.
The above procedure may be repeated two more times until each button
(1,2 & 3) has a preferred position stored in
memory, accommodating different driver settings. Operation of any push-button (1,2 or 3) will re-position seat col-
umn and mirrors to the stored settings.
Memory recall will operate under the following conditions:
. Ignition key in and gear selector in park.
8 Ignition key in and handbrake on.
8 Ignition key out and driver’s door open (or having been closed within the last 30 seconds).
Re
-setting the preferred position on any setting button automatically erases previously stored information. Memory
information is not erased if power supply to the seat and column / mirror control modules is lost (e.g. battery discon- nected).
15.4.1.3 Passenger Seat Set
The procedure for setting and recalling a preferred passenger seat position is identical to that for a driving position.
Memory recall will only operate with ignition key in auxiliary position or passenger door open, or having been closed
within the last
30 seconds.
X300 EDM 15.4 - 1 Issue 1 August 1994
rl E I ect r ica I
1 12
186 1777
1. Driver's seat assembly 7. Column tilt motor
2. Passenger's seat assembly
8. Column reach motor 3. Driver's door switchpack 9. Column joystick! mode switch 4. Passenger's door switchpack
10. Driver's door mirror
5. Driver's seat control module 11. Passenger's door mirror 6. Passenger's seat control module 12. Electrochromatic rear view mirror
I Fig. 1 Seat, column, mirror adjustment system
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