Page 917 of 1413

Doors
Position Adjustment
NOTE: Place the vehicle on a tirm, level surface when
adjusting the doors.
After installing the door, check for a flush fit with the
body, then check for equalgaps between the front, rear,
and bottom door edges and the body.
The door and body edges should also be parallel. Adiust
at the hinges as shown.
CAUTION: Plac€ a shop towsl on tho jack to pre-
vent damage to the door when loosening the dool
and hingo mounting bolts for adjustmont.
DOOR MOUNTING BOLTS8 x 1.25 mm 29 N.m l3.O kgl m, 22lbf trlLoosen lhe door mo!nting boltsslightly to move the door lN or OUTuntil ir's flush wath the body. Itnecessary, you can install a shim be-hind one hinge to make the door
edges PAFALLEL with the body.
HIIGE xrruce MouNTTNG BoLTs
I x 1.25 mm29 N.m l3.O kgt'm,22 lbl'ft)Loosen the hinge mounting
bolts, and move the doorBACKWARD oI FORWARD,
UP or DOWN as necessaryto equalize the gaps.
Lower the glass,
SHOP TOWEL
NOTE: Check tor water leaks.
DOOR
The door and body edges should be parallel.
Striker Adjustment
Make sure the door latches securely without slamming.
lf it needs adjustment;
1.Draw a line around the st.iker for reJerence.
Loosen the screws, and move the striker lN or OUT
to make the latch tit tighter or looser. Move the strik-
er UP or DOWN to align it with the latch opening.
Then liqhtly tighten the screws and recheck.
scREwsI x 1.25 mm18 N.m ('1.8 kgt.m, 13lbf.ttl
NOTE: Hold rhe outer handle out, and push the door
against the body to be sure the striker allows a flush
fit.
lf the door latches properly, tighten the screws and
recheck.
20-48
;dlHffi
Page 919 of 1413
1. Carefully pry out the mirror holder with a tlat tip
screwdriver as shown.
CAUTION: To p.ev€nt damage to tha mirlor, wrap
ths end ot a tlat tip screwdriv€r with a shop towel.
MIRROR HOLDER
2. Installation is the reverse of the removal orocedure.
NOTE: Apply grease to the locations indicated by
the arrows.
Hatchback
JOINT PIN
Sedan
JOINT PIN
Mirrors
Mirror Holder ReplacementMirror Visor and Mirror Covel -
Replacement
Hatchback
1. Remove the mirror holder.
2. Turn the actuator forward. then remove the screws.
< : Scraw location3, 4
3. Detach the hooks, then remove the mirror visor.
MIRROR VISOR
20-50
I
Page 921 of 1413
Mirrors
Mirror Visor and Mirrol Covel
Replacement {cont'd)
4. Remove the actuator, then remove the screws.
Rearview Mirror Replacement
<: Scraw locations
A<: Scr€w, 3 B{: Screw, 2 C<: Sc.ew, 1
Turn the mirror base as shown, then remove the mir-
ror cover
ACTUATOR
1.Pry the cover off using the end ot a flat tip screw-
driver.
CAUTION: To provent damage to tho miror and
cov€l, wrap tho end of the screwdriver with I shop
towol.
Remove the screws, then remove the rearview
mtrror.
SCREW5x0.8mm4 N.m {0.4 kgf.m,3 tbf.ftl
REARVIEWMIRROR
SHOP TOWEL
3. Installation is the reverse of the removal procedure.
MIRROR COVER
lnstallation is the reverse of the removal procedure.
20-52
Page 928 of 1413

13. Pack adhesive into the cartridge without air pock-
ets to ensure continuous delivery. Put the canridgein a caulking gun, and run a bead ot adhesive aroundthe edge ot the windshield as shown.
NOTE: Apply the adhesive within 30 minutes afterapplying the glass primer.
12 mm (0.47 in,T-/
l_/ : roxesrve
U8mm
Make a slightly thicker
DAM
'14. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 7, and set it down on the adhesive. Lightly push
on the windshield until its edge is fully seated on the
adhesive all the way around.
NOTE: Do not close or open the doors until adhe-
sive is dry.
UPPERRUBBER
lO.3'l inl
2mfilO.O7 inlLOWERRUBBEB
MOLDING
SUCTION
15. Install the clips on both side moldings.
>: Clip localione
A> : Clip A, I
lsodan,4l
D<: Cllp D {Hatchback, 2l
I
F)
B<: Clip B, 2
lAi
ffil"___)
C<: Clip C lHatchback, 2l_)
EV: Clip E, 2
F llelt. WhitellRight. BluelE lwhite)
I
A (Rod)
A lRodl
B lHatchback, Orangellsedan, B.own)
/SIDEMOLDING
It\C (Hstchback, Elack)(Sodan, Orangel
D lHatchback, Green)C (Sodan, O.ange)
16. Sc.ape or wipe the excess adhesive off with a Dut-ty knife or towel.
NOTE: To remove adhesive trom a painted surface
or the windshield, wipe with a solt shop towel damp-ened with alcohol.
20-59
Page 934 of 1413

ALIGNMEI{T MARKS
REAR WINDOW
16. Use suction cups to hold the rear window over theopening, align it with the alignment marks made instep 7, and set it down on the adhesive. Lightly pushon the rear window until its edges are fulty seatedon the adhesive all the way around,
NOTE: Do not open or close the doors until theadhesive is drv.
17. Scrape or wipe the sxcess adhesive otf with a Dut-ty knife or towel,
NOTE: To remove adhesive lrcm a painted swfaceor the rear window, use a soft shop towel damDenedwith alcohol.
1 8. Let the adhesivs dry tor at least one hour, then spraywatgr over the raar window and check tor leaks.Mark leaking areas and let the rear window dry, thenseal with sealant.
NOTE: Let the car stand for at least tour hours al_ter rear window installation. lf the car has to be usedwithin the first four hours, it must be driven slowlv.
19. Reinstall all remaining removed parts.
Rear Window Molding
Replacement
1. Remove the rear window, then remove the uppGrseal.
2. Place the rear window on its surface, as shown, witha helper holding the rear window.
CAUTION: Avold setting the rea? ryindow on h!odgos: small chips may latol dovolop into cracka.
3. Cut the inner side rubber portion O olf the molding,then cut the top rubber portion @.
REARwtNDow
4. Turn the rear window over, then cut the outer siderubber portion @ of the motding.
5. Scrape all traces of old molding trom the chamterededges of the glass.
NOTE: Be sure to scrape all traces of old moldingthoroughly.
6. Clean the rear window su.tace with alcohol wherenew molding is to be installed.
NOTE: Make sure the su.face is kept tree of waler,oil and grease.
{cont'dl
20-65
Page 941 of 1413

Rear Wndow
Installation (cont'dl
14. Pack adhesive into the cartridge without air pock-
ets to ensure continuous delivery. Put the cartridge
in a caulking gun, and run a bead of adhesive around
the edge oI the rear window, as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass Primer.
12 mm (O.47 inl
[/ , aoxesrveADHESIVE
^X-"--"-,s-_T--r-
cr-rssI MOLOING
t-l
8 mm (o,31 inl
15.
REAR WINDOW
Use suction cups to hold the rear window over the
opening, align it with the alignment marks made in
step 8, and set it down on the adhesive Lightly push
on the rear window until its edges are fully seated
on the adhesive all the way around.
NOTE: Do not close or open the doors until the
adhesive is drv.
SUCTION ALIGNMENT
20-72
.-
16. Scrape or wipe the excess adhesive off with a put-
ty knife or towel.
NOTE: To remove adhesive from a painted surtace
or the rear window, use a soft shop towel dampened
with alcohol.
17. Install the lower cover.
'18. Let the adhesive dry for at least one hour, then spray
water over the rear window and check Jor leaks'
Mark leaking areas, let the rear window dry, then seal
with sealant.
NOTE: Let the car stand Jo. at least four hours af-
ter rear window installation, lf the car has to be used
within the tirst tour hours, it must be driven slowly'
19. Raise the headliner back up into position, then install:
a Rear pillar t.im Panela Rear shelf
a Rear seat-back side bolstels
Page 945 of 1413

Ouarter Glass
SIOE SPACER
ADHESIVETAPE A
Replacement (cont'd)
1 2. Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
a Clean the plate with a sponge and alcohol before
mixing.
a Follow the instructions that came with the
adhesive.
13. Before tilling a cartridge, cut the end of the nozzle,
as shown.
Cut nozzle end,as shown.10 mm 10.39 in)
7 mm {0.27 inl
14. Pack adhesive into the cartridge without air pock-
ets to ensure continuous delivery. Put the cartrige
in a caulking gun, and run a bead of adhesive around
the edge of the quarter glass as shown.
NOTE:
a After applying the adhesive, peel the separator
off the double-faced adhesive tapes.
a Apply the adhesive within 30 minutes after ap-
plying the glass Primer.
t1;T,,1 :ADt' Es' vE
I mm 10.3 in)
8 mm lO.3 in)
IJ,
L_-_2mm {0.08-1r
*-{6
AOHESIVE TAPES 8
20-76
'12 mm (0.47 inl2 mm lO.O8 in)
--
t5.Install the fasteners to the body as shown.
Use suction cups to hold the quarter glass over the
opening, align it with the clip setting points, and set
it down on the adhesive. Lightly puch on the quart-
er glass until its edges are tully seated on the adhe-
sive all the way around.
NOTE: Do not open or close the doors until the
adhesive is dry.
to.
17. Scrape or wipe the excess adhesive off with a put-
ty knile or towel,
NOTE: Use a soft shop towel dampened with alco-
hol to remove adhesive from a painted surface or the
quarler glass.
18. Let the adhesive dry for at least one hour, then spray
water over the quarter glass and check for leaks'
Mark leaking areas and let the quarter glass dry, then
seal with sealant.
NOTE: Let the car stand for at least tour hours at-
ter quarter glass installation. lf the car has to be used
within the f irst four hours, it must be driven slowly.
'19. Reinstall all remaning removed parts.
Page 952 of 1413

Opening Drag Check
(Motor Removedl
Betore installing the motor, measure the etfort required
to open the glass using a spring scale as shown.
CAUTION: When using a spring scale, protoct the
leading edg6 ot th€ glass with a shop towel.
lf load is over 40 N (4 kgt, 9lbf). check side clearance
and glass height adjustment (see page 2O-78).
Closing Force Check
(Motor Installedl
1. After installing all removed parts, have a hetper hotd
the switch to close the glass while you measure
torce required to stop it. Attach a spring scale asshown. Read the force as soon as the glass siops
moving, then immediately release the switch andspnng scare.
CAUTION: When using a spring scale, protoct tho
leading odge ol th€ glass with a shop towel.
200-290 N(20 - 30 kgf, rt4- 66 lbf)
lf the force is not within specification, install a new
lock washer, adjust the tension by turning the mo-
tor clutch adjusting nut, and bend the lock washer
against the motor clutch adjusting nut.
LOCKWASHERReplace.
'r coul{TER-cLocKwrsETo decrease
GLASS
\
20-83