Page 502 of 1413

Remove the 13 bolts securing the right side cover
and right side cover protector, then remove them.
Slip the special tool onto the mainshaft as shown.
MAINSHAFT HOLOER07GAB-PF50101
3. Engage the parking brake pawl with the parking gear.
4. Align the hole ot the sub-shaft l st gear with the hole
of the the transmission housing, then insert a pin to
lock the sub-shaft while removing the sub-shaft
locknut.
'1.
COUNTERSHAFTLOCKNUTReplace.
MAINSHAFTLOCKNUTReplace.
8 mm pin.
comm€rciallyavailable
SU8-SHAFTLOCKNUTReplace.
Align the holes.
CONICAL SPNINGWASHERSReplace.
5. Pry the lock tab of the mainshaft locknut.
6. Cut the lock tabs of the countershaft and sub-shaft
locknuts using a chisel as shown. Then remove the
locknut from each shatt.
NOTE;
a Mainshaft and countershaft locknuts have lett-
hand threads.
a Clean the old countershaft locknut, it is used to
install the parking gear on the countershaft.a Always wear safety glasses.
CAUTION:
Keop all of th€ chis€led panicles out of the
tlanamigsion.
llrF-"""*
,fl(,-..- LocKNUr
@-.**'o'
7.
8.
q
10.
11.
12.
13.
14.
15.
to.
Remove the lock pin that was installed to hold the
sub-shaft.
Remove the special tool from the mainshaft after
removing the locknut.
Remove the 1st clutch and mainshaft 1st gear as-
sembly from the mainshaft.
Remove the sub-shaft 1st gear,
Remove the parking brake pawl.
Using a universal two jaw puller. remove the park-
ing gea.. one-way clutch and counlershatt 1st gear
assembly.
PARKING GEAR
Remove the parking brake lever from the control
shaft.
Remove the throttle control lever from the throttle
control shaft.
Remove the ATF cooler pipes.
Remove the ATF level gauge.
14-111
Page 545 of 1413
Reverse ldler Gear
Installation
Parking Brake Stopper
Inspection/Adjustment
1.
2.
Set the parking brake lever in the E position.
Measure the distance between the parking brakepawl shaft and the parking brake lever roller pin as
shown.
STANDARD: 72.9-73-g mm (2.87-2.91 in)
ROLLER PIN
PANKINGBRAKELEVER
PARKING BRAKESTOPPERPARKING BBAKEPAWL SHAFT
lf the measurement is out of tolerance, select andinstall the appropriate parking brake stopper from thetable below.
PARKING BRAKE STOPPER
After replacing the parking brake stopper, make su.e
the distance is within tolerance.
4.
7A\Meaauring\v
MarkPart NumbolLz
124537 - PA9- 0031 1.00 mm
{0.433 in}
11.00 mm
{0.433 in)
224538-PA9 -00310.80 mm(0.425 in)
10,65 mm(0.419 inl
24539- P49,00310.60 mm(0.417 in)
10.30 mm
{0.406 in)
1. Install the reverse idler gear.
Installthe reverse idle, gear shaft holder and needlebearing into the transmission housing, then tightenthe bolts.
6 x l.O mm12 N'm 11.2 kgt.m.4.7 lbf.ft)
14-154
Page 552 of 1413
Transmission
Reassembly (cont'dl
40. Set rhe parking brake lever in the E position, thenverify that the parking brake pawl engages the park-
Ing gear.
41. lf thepawldoes notengagefully, checkthe parking
brake pawl stopper clearance as described on page
14-1 54.
42. Tighten the lock bolt and bend the lock tab.
10 tbf.frl
PARKING GEAR
Install the right side cover and right side cover pro
lecror.
TOROUE: 12 N.m {1.2 kgf.m, 8.7 lbf.ftl
6x 1.0 mm
PARKING BRAKE PAWL
14-162
44. Install the throttle control leverwiththe lever springon the throttle control shaft.
TOROUE: 7.8 N.m (O.8 kgf.m, 5.8 tbf.ft)
45. Install the tramsmission mount bracket.
TOROUE: 64 N.m (6.5 kgf.m, 47 lbf.trl
46. Install the ATF cooler pipes and ATF level gauge.
Page 557 of 1413

20. Connect the vehicle speed sensor (VSS), mainshatt
speed sensor and counterchalt speed sensor con
nectors.
VEHICLE SPEED SEiISORCONNECTOR
21. Connect the lock-uD control solenoid valve connec-
tor and shift control solenoid valve connector. then
clamp the lock-up control solenoid harness with the
harness stay.
22. Connect the transmission ground cable.
LOCK-UP CONTROLSOLENOID VALVE HARNESS STAY
23. Connect the starter cable to the starter motor, and
install the cable holder.
NOTE: When installing the starter motor cable,
make sure that the crimped side of the ring terminal
is facing out (see section 23).
CABLEHOLDER
6x 1.0 mm'12 N.m (1.2 kgf'm,8.7 lbt.tl)
24.
N.mlO.9 ksr.m, 7 tbr-rtt
STARTER CAELE
Install the air cleaner housing assembly and intake
arr oucl.
AIR CLEANER HOUSINGASSEMBLYINTAKE AIRDUCT
25.
26.
24.
29.
30.
Retill the transmission with ATF(see page '14-93).
Connect the battery positive ( + ) and negative ( - )
cables to the battery.
Start the engine. Set the parking brake, and shift the
transmission through all gears three times.
Check shitr cable adjustment as described on page
14-171 .
Check that front wheel alignment (see section 18).
Let the engine reach operating temperature (the cool-
ing tan comes on) with the transmission in S or @position, then turn it off and check the fluid level.
31. Road test as described on page 14-9o and 91.
14-167
Page 995 of 1413
Carpet
Replacement (cont'd)
4. Remove the SRS unit covers.
> : Clip locations, 2
Cut tne @ ana @ areas in the carpet, then pull it
back, as shown.
SRS UNIT COVERS
SRS MAIN
20-126
PARKING BRAKE
Cut here.
6. Cut the carpet under the parking btake lever'
CARPET
7. Remove the dashboard center bracket and center
beam bracket.
V : Bolt locatlona
AV : Boll, 4
s x 1.2s mm I22 N.m I12.2 ksf m, I16 tbt.ftl /,/
B>: Bolt, 1
6x1.Omm I9.8 N'm tl.O kgl m, I
l:?'o'!"t -'/C> : goli, 2
6 x 1.0 ftm I9.8Nm I11.0 kst'm, i'1Y"!_/
Page 996 of 1413

8. Remove the carpet by sliding it rearward.
V : Cllp loc6tions
AV : Clip, 3B>: Clip, 1
FASTENERS
:ft
r,,-,
Hatchback
CARPET
Ssdan
FASTENERS
SILL MOLDINGREAR CONSOLEBRACKETSILL MOLDING
Installation is the reverse of the removal procedure.
NOTE:
a Take care not to damage, wrinkle or twist the
carpet.
a Make sure the seat harness is routed correctly.a Slip the slits in the carpet over the rear console
bracket.
REAR CONSOLEBRACKET
a Reattach the @ cut area of the carpet {see page
20-126). as tollows.
- 1) Clean the back of the carpet with a sponge
damoened in alcohol.
Attach the fasteners to the edge of the car,
pet with double-faced adhesive tape.
FASTENERS
-2) Attach the other tastener. as shown.
FASTENERS
CARPET
-3) Align the carpet with the fastener,
press the carpet down securely.
then
CARPET
Reattach the cut area under the parking brake
lever and (9 cut area (see page 20-126) with wire
ties, as shown.
Cut otf.
WIRE TIE
a lf necessary, replace any damaged clips.
FASTENER
SLIT
20-127
Page 998 of 1413
3.Remove the rear console,
NOTE:
a Lift up the parking brake lever.
a Oetach the hooks by lifting the front ot the rear
console and sliding it rearward.
Remove the sshtrsy and front console panel.
> : Scrow locatlon3, 2
Diaconn€ct the connector.
4.
l
5. Remove the trim ring, then remov€ th€ consolepanel.
NOTE:
a Take cafe not to scratch the selecter l6ver 8ndA/T gear position indicator panel.
a Remove the shiJt lever knob (M/T).
A : Cllp, hook loc.tions
AA : Clip, 2 BA : Cllp, 2 CA : Hook, 2
SHIFT I.EVERKNOB
CONSOLE PANEL
IM/TI
TRIM RI'{G
"onroar€
,"Hr"t z{o$
co soLE
POStTtONSELECTERLEVEBINDICATOR PANEL
6. Remove the screws.
> : Screw locationr, 4
6bo'' I:./
20-129
Page 999 of 1413
Front and Rear Consoles
Replacement (cont'd)
7. Remove the Jront console as shown.
NOTE: Wrsp the selecter lever and A/T gear posi-
tion indicator psnel with a shop towel to prevent
damage.
20-130
8. It necessary, disassemble the Jront and rear
consoles.
: Scrow locations, 5
Ai
_Y_)
CONSOLE PANEL (M TI
SHIFT LEVERBOOT (M/TI
: Scraw locations, I
AI
Y,/
REAR CONSOLE
PARKING BRAKECOVER
COVER SETPLATE
9. Installation is the reverse of the removal procedure.
CONSOLE
ARMREST
cof{solE Box