Downloaded from www.Manualslib.com manuals search engine Service and Appearance Care
E
F
D C B
G H J
Jnderhood Electrical Center
'uses
1 - Electronic Brake Control Module
2 - Fog Lamps (20 Amp.)
3 - Not Used
4 - Not Used
5 - Anti-Lock Brake System (5 Amp.)
6 - Coolant Fan Relays; EVAP
(5 Amp.)
Canister Purge Solenoid; Exhaust
Gas Recirculation; Low Coolant
Relay; Reverse Lockout Solenoid
( 10 Amp.)
. .230
7 - Air Injection Pump Assembly;
8 - Not Used
9 - Fuel Injectors (7.5 Amp.)
lo - Fuel Injectors (7.5 Amp.)
11 - VIN Engine Code S: Camshaft
Air Pump Relay
(20 Amp.)
Position Sensor; Crankshaft
Position Sensor; Electronic
Ignition Module
(10 Amp.)
VIN Engine Code P: Ignition
Coil; Ignition Coil Driver
(10 Amp.)
12 - Air Conditioning Compressor
Relay; Cruise Control Switches
and Module
(20 Amp.)
Relays
B - Air Conditioning Compressor
C - Anti-Lock Brake System
D - Primary Coolant Fan (Driver Side)
E - Air Pump
F - Secondary Coolant Fan
(Passenger Side)
G - ASR
H - Fog Lamps
J - Not Used
Downloaded from www.Manualslib.com manuals search engine Replacement Parts
AirCleanerFilter .............................................. A1163C
Battery
........................................................ 75-60
Engine Oil Filter
VINEngineCodeS
............................................. PF47
VIN Engine Code
P ............................................. PF25
FuelFilter
...................................................... GF578
PCV Valve VIN Engine Code
S .......................................... CV789C
VIN Engine Code
P .......................................... CV895C
VIN Engine Code S .............................. oR43TSK (0.045" Gap)
VIN Engine Code P
............................. oR45LTSP (0.050" Gap)
Thermostat Temperature Specification
......................... 180" F (82" C)
Wheel
Nut Torque ................................... 100 Ib. ft. (140 Nom)
Radiatorcap ................................................... RC24
Spark Plug
Wheel Nuts
233. ..
Downloaded from www.Manualslib.com manuals search engine Crankcase
VIN Engine Code S .................................... 4.0 qt. (3.8 L)**
Without Filter Change
................................ 4.0 qt. (3.8 L)**
With Filter Change
................................... 5.0 qt. (4.7 L)**
Fuel Tank ........................................... 15.5 gal. (58.7 L)
Five-Speed
........................................... 5.9 pt. (2.8 L)*
Six-Speed
........................................... 8.0 pt. (3.8 L)*
Rear Axle Lubricant
........................................ 3.5 pt. (1.7L)
VIN Engine Code P
Manual Transmission
Vehicle Dimensions
Tread Wheelbase
........................................... 101.1 ‘I (2 566 mm)
Front
.............................................. .60.7 ‘I (1 542 mm)
Length
.............................................. 193.2” (4 908 mm)
Coupe
............................................. 5 1.3“ (1 303 mm)
Convertible
......................................... .52.0” (1 3 12 mm)
Rear ............................................... .60.6“ (1 540 mm)
Width
............................................... 74.1 ‘I (1 883.mm)
Height
*Recheck fluid level after filling. See “Automatic Transmission Fluid” or “Manual Transmission Fluid” in the Index.
**Recheck the oil level after filling. See “Engine Oil” in the Index.
235. ..
Downloaded from www.Manualslib.com manuals search engine IMPORTANT: I
KEEP THE ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
I
This part covers the
maintenance required for your
Chevrolet
. Your vehicle needs
these services
to retain its
safety. dependability and
emission control performance
.
Part l
Maintenance Schedule
Section
Introduction: A Word about Maintenance ........................ 238
A .
B .
C .
D .
E .
Your Vehicle and the Environment ......................... 238
How This Part Is Organized
............................... 238
Scheduled Maintenance Services ............................ 240
Using Your Maintenance Schedules ......................... 239
Selecting the Right Schedule
.............................. 239
Schedule1
............................................. 240
Schedule11
............................................ 242
Explanation
of Scheduled Maintenance Services .............. 244
Owner Checks and Services ................................ 246
AtEachFuelFill
....................................... 246
At Least Once a Month .................................. 246
AtLeastTwiceaYear
................................... 246
AtLeastOnceaYear
.................................... 247
Periodic Maintenance Inspections ........................... 249
Recommended Fluids and Lubricants ........................ 251
Maintenance Record ...................................... 253
lqq I
Have you purchased the GM Protection Plan? The Plan
supplements
your. new car warranties .
See your GM dealer for details .
237 ...
Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section A: Scheduled Maintenance Services
Schedule 1
MAINLY driven under one or more of
the following conditions:
When most trips are less than 4 miles
(6 km).
When most trips are less than 10 miles
(16 km) and outside temperatures
remain below freezing.
When most trips include extended
idling and/or frequent low-speed
operation, as
in stop-and-go traffic.
When towing a trailer.
0 When operating in dusty areas.
Schedule
I should also be followed if the
vehicle is used for deliverv service, police,
taxi or other commercial applications.
* An Emission Control Service.
=t The U.S. En\sironmental Protection Agency
or the California Air Resources Board has
determined that the failure to pellform this
maintemnce item will not
nullifi. the emission
warranty
or limit recall liability prior to the
cvmpletion
cf vehicle usejul life. General
Motors, however, urges rhat all rec.*ornmended
maintenance services
he performed at the
indicated intervals and the maintenance be
recorded in “Section
E: Maintenance Record.”
ITEM NO.
-
1
2
3
4
5
6
7
8 -
9
10
11
WHAT TO SERVICE
See “E,rplanation of Scheduled
Maintenunce Servicae.s”
jullowing
Schedules I and 11.
Engine Oil & Oil Filter Change*
Chassis Lubrication
Tire and Wheel Rotation
& Inspection
Engine Accessory Drive Belt(s) Inspection*
Cooling System Service”
Transmission Service Spark Plug Replacement
(3.4L L32 (Code
S) Engine)*
Spark Plug Replacement
(5.7L LTI (Code P) Engine)*
Spark Plug Wire Inspection*+
Air Cleaner Filter Replacement*
Fuel Tank, Cap & Lines Inspection*?
Rear Axle Fluid Change
(For Vehicles
Towing Trailers
or for Vehicles with
Limited-Slip Differentials)
WHEN TO PERFORM
Miles (kilometers) or Months
(whichever occursfirst).
Every 3.000 miles (5 000 km) or 3 months.
Every other oil chenge.
At 6,000 miles (10 000 km) and every
15,000 miles (25 000 km) or as necessary.
Every 30,000 miles (50
000 km) or 24 months.
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
Every 30,000 miles (50 000 km).
Every 100,000 miles ( 166 000 km).
Every 30,000 miles (50 000 km).
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and II.
Every 30,000 miles (50 000 km).
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
. . .240
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Section A: Scheduled Maintenance Services (cont.)
Schedule 11
Follow Schedule I1 ONLY if none of
Jhe driving: conditions specified in
Schedule I appl~
* An Emission Contsol Ses\:icc.
il- The US. Envisonmental Psotection Agency
os the Calijosrtia Ais Resousces Bousd has
detesmined that
the failuse to pesfosm this
maintenance item will not nullib the emissiott
warsanty
or limit secall liability psios to the
completion of whicle useful life. Genesal
Motoss, howews, urges that all sccommended
maintenance semices
be pesformed at the
indicated inten*als and
rhe maintenance he
secorded in “Section E: Maintenance Record.”
ITEM NO.
1
-
2
3
-
4
5
6
-
-
-
7
-
8
9
-
10
11
WHAT TO SERVICE
“E.vplanutiol? c?fSd~eduleci
Mairztetzuncx~ Ses\.ic*es‘’ fhllolz*itlg
Schedules I Ulld !I.
Engine Oil Change”
Oil Filter Change*
Chassis Lubrication
Tire and Wheel Rotation
& Inspection
Engine Accessory Drive Belt(s) Inspection”
Cooling System Service”
Transmission Service Spark Plug Replacement
(3.4L L32 (Code S) Engine)”
Spark Plug Replacement
(5.7L LTI (Code P) Engine)*
Spark
Plug Wire Inspection”?
Air Cleaner Filter Replacement”
Fuel Tank, Cap & Lines Inspection’k+
Rear Axle Fluid Change (For Vehicles
with Limited-Slip Differentials) Every
7,500 miles (1 2 500
km) or 12 months.
At first and then every other oil chqnge.
Every 7,500 miles
( 12 SO0 km) or 12 months.
At 7.500 miles (1 2 SO0 km) and then every
15.000 miles
(25 000 km) or as necessary.
Every 30.000 miles
(50 000 km) or 24 months.
See “Explanation of Scheduled Maintenance
Services“ following Schedules
I and 11.
Every 30,000 miles (SO 000 km).
Every IOO.OOO miles ( 166 000 km).
Every 30,000 miles (50 000 km).
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
Every 30.000 miles (50 000 km).
See “Explanation of Scheduled Maintenance
Services” lollowing Schedules
I and 11.
. . .242
Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section A: Scheduled Maintenance Services (cont.)
Explanation of Scheduled
Maintenance Services
Following are explanations of the services
listed in Schedule
I and Schedule 11.
The proper fluids and lubricants to use are
listed
in Section D. Make sure whoever
services your vehicle uses these. All parts
should be replaced and all necessary
repairs done before you or anyone else
drives the vehicle.
NOTE: To determine your engine’s
displacement and code, see
“Engine Identification”
in the
Index.
ITEM
NO. SERVICE
1 Engine Oil and Filter Change” -
Always use SH or SG Energy
Conserving I1 oils of proper
viscosity. The
“SH” or “SG”
designation may be shown alone
or
in combination with others,
such as “SH/CD,”
“SH, SG,
CD,” “SG/CD,” etc. To deter-
mine the preferred viscosity for
your vehicle’s engine (e.g., SAE
ITEM
NO.
2
3
4
SERVICE
5W-30 or SAE 1OW-30)’ see
“Engine Oil”
in the Index.
Chassis Lubrication
- Lubricate
the suspension and steering
linkage. Lubricate the
transmission shift linkage.
Tire and Wheel Rotation and
InsDection
- For proper wear
and maximum tire life, rotate
your tires following the
instructions
in this manual. See
“Tires, Inspection and Rotation”
in the Index. Check the tires for
uneven wear or damage. If you
see irregular or premature wear,
check the wheel alignment.
Check for damaged wheels also.
Engine Accessory Drive Belt(s)
Inspection
- Inspect the belt(s)
for cracks, fraying, wear and
proper tension. Replace as needed. (Belts can have many
small cracks
in individual ribs
without affecting performance.)
ITEM
NO. SERVICE
5 Cooling System Service* -
Drain, flush and refill the system
with new or approved recycled
coolant conforming to
GM
Specification 1825M. Keep
coolant at the proper mixture as
specified. See “Coolant”
in the
Index. This provides proper
freeze and boil protection,
corrosion inhibitor level and
maintains proper engine
operating temperature.
Inspect hoses and replace
if they
are cracked, swollen or deterior-
ated. Tighten screw-type hose
clamps. Clean the outside
of the
radiator and air conditioning
condenser. Wash the pressure
cap and neck.
To help ensure proper operation,
we recommend a pressure test of
both the cooling system and the
pressure cap.
* An Emission Control Service.
. . .244
Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section B: Owner Checks and Services
Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety,
dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Section
D.
At Each Fuel Fill (It is important for you or a service station attendant to perform these underhood checks at each fuel fill.)
CHECK
OR SERVICE WHAT TO DO
Engine
Oil Level
Check the engine coolant level and add the proper coolant mix if necessary. See “Coolant” in
Engine Coolant Level Check the engine
oil level and add the proper oil if necessary. See “Engine Oil” in the Index for
Check the windshield washer fluid level
in the windshield washer tank and add the proper fluid if
Windshield Washer
Fluid Level necessary. See “Windshield
Washer Fluid”
in the Index for further details.
further details.
the Index for further details.
At Least Once
a Month
CHECK
OR SERVICE WHAT TO DO
Tire Inflation
Check tire inflation.
Make sure they are inflated to the pressures specified on the Tire-Loading
Information label located on the rear edge of the driver’s door. See “Tires” in the Index for
further details.
Cassette Deck Clean cassette deck. Cleaning should
be done every
15 hours of tape play. See “Audio Systems”
in the Index for further details.
At Least Twice a Year
CHECK
I OR SERVICE
I
Hydraulic Clutch
System Inspection
WHAT TO DO I
Check the fluid level in the clutch reservoir. See “Hydraulic Clutch Fluid” in the Index. A fluid
loss
in this system could indicate a problem. Have the system inspected and repaired at once.
. . .246