Page 103 of 156

Downloaded from www.Manualslib.com manuals search engine GENERAL MAINTENANCE
• When disconnecting the bat
tery from th e vehic le e lectrical
system first disconnect the nega
tive cable and then the positive
cable.
The battery must not b e discon
nected with th e engine ru nning,
as this will damage t he e lectrica l
system (e lectro n ic components).
• When reconnecting t h e bat
tery connect the positive cable
first and then the negative cable.
The connect ing cables must on
no account interchang ed -can
cause wiring to burn out.
In order to protect the c asing from UV radiation, do not expose battery to direct sunlight.
Checking acid level
In norma l operating conditions the ba ttery re quires hardly any maintenance . At 111(;)11 am bient tem peratu res Ilowever It I S advIs
a b le to check th e acid le ve l a t r egula r inter als. It shou ld always be between the M IN
a nd MAX marks on th e batter y I
f th e ac
id leve l drops below the MIN mark, the aff ecte d c ells must be topped -up to the
MAX mark W ith dis tille d wa ter.
It
is recommen ded that the acid level is checked and correcte d by a Volkswag en dea ler.
Winter driving
W inte r wea ther is part icu larly hard on the
battery. Furt h er more at low temperatures it has only a par t of th e capacity it has at nor
ma l temperatures . We reco mmend there
for e th at
the bat te ry sho uld be c h ecked pre
f erably by a Volkswage1l dea le r before the onset of cold weat her an d charge d if
necessary
I f the vehicle is not driven for seve ral weeks when te m peratures are very low, the battery should be taken out and stored in a frost-free room, s o tha t it cannot freeze up and become damaged.
To ake battery out, first d isconnect the two cables an d th en remov e retainer.
Charging battery
W hen charg ing with a lo w curren t (e.g. with a smal l char ger) the battery cables need not
no rmally b e taken off. The instructions from the charger manufactu re r must however be
noted.
Bef ore
Quick charging, that is charging
wi th a high current, both battery cables
must b e disconnec ted .
T
he f o llowin g inf ormation must be noted:
• Whe n charging the
battery do not re
move caps.
• A discha rged battery
can freeze at -10°e. It is essential to thaw out a frozen battery before it is given a quick charge otherwise it may explode!
• The mains cable of the charger should
n ot be connec ted unti l afte r the clips of the charger have been prop erly secured to th e
battery terminals Red =pos itive
Black = negative
•
Recon nect cables correct ly after ch arging battery.
101
Page 125 of 156
Downloaded from www.Manualslib.com manuals search engine DO-lT-YOURSELF
• Change screwdriver blade round, re
move both screws and pull headlight out forw ards. •
Turn cover
cap to left and take off.
• Pull bulb plug (A) out of wiring connector.
• Unhook bulb holder spring clip (8) (arrows) and fold it away.
•
Take out Halogen bulb. Insert new bulb
so that the lug in reflector engages in recess in bulb plate.
• Sw ing spring clip over bulb plate,
squeeze ends together and engage in
re
taining lugs.
• Inse rt bulb plug
in cable connector. •
Plac e
on cover cap and turn to right. The wiring connector is then on the right hand
side.
• Sec ure headlights
with both screws.
• Place outer cover trim in retainers, then
swing trim to centre of vehicle and allow to
engage.
• Have beam alignment checked .
123
Page 129 of 156

Downloaded from www.Manualslib.com manuals search engine DO-lT-YOURSELF
Installing radio
When service installing a radio or replacing
a set installed by the factory the following
points should be noted
• The connection "
in the vehicle is for
Genuine Volkswagen radiosll from Model Year 1994.
• Radios with oth er con nections must be
connected with a n adapter cab le which can also be obtained from a Volkswagen dealer.
Attention On no account cut wires off and leave them without insulation. If necessary use a proper adapter. Otherwise the wiring can be overloaded or short circuits can occur -Fire danger!
11 Not availab le i n all export mark ets
Apart from this, important electronic components can be damaged or the functioning impaired. If for example the speed signal is disturbed this can lead to faulty engine management, automatic gearbox, ABS etc.
Even connecting the speed signal to radio sets with speed dependent volume control from other manufacturers can cause such faults.
• It is advisab le therefore to have the in
sta llation of the radio system done by a Volkswagen dealer. They are fully informed
about the technical features of the vehicle,
have the Genuine radios
1), the necessary
fitting parts from the Genuine Volksvvagen
Accessory Programme 1
) and work in ac
cordance with the guidelines developed by
the factory . •
The radios from the Genuine Volk
swa gen Accessory Programme
1
) are similar
to those used in the factory and ensure
trouble-free Installation .
These sets are
in keeping with the advanced technology and well-planned easy
to-operate design.
In Germany there is also an Exchange Ser
vice for the se radios so that even after years
of use a set requir ing repair
can be ex
changed cheaply for a completely recondi
tioned, good-as-new set by a Volkswagen
dealer.
• Loudspeakers, fitting parts, aerials and
supp
ression kits shou ld also be taken from
the Genuine Volkswagen Accessory Pro
gramme1) These parts have all been
specially developed for each vehicle model.
127